Oil pipeline installation device
By adopting hydraulic hoisting device, rotary drive device and pipe center clamping device, the problems of uneven force and low installation efficiency in traditional technology are solved, and uniform force and efficient installation of the pipeline are achieved, which significantly reduces safety hazards.
Patent Information
- Application Number
- CN202421641187.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing oil pipeline installation technology has problems such as uneven stress on the rope or boom, causing pipeline deformation, low installation efficiency and safety hazards.
An oil pipeline installation device is adopted, which includes a frame body, a hydraulic hoisting device, a rotary drive device and a front and rear pipe center clamp. The lifting and transportation of the pipeline is realized through the hydraulic hoisting device. The rotary drive device realizes the precise rotation of the pipeline. The front and rear pipe center clamping is clamped from the inside of the pipeline, replacing the installation method of traditional cranes and ropes.
It effectively avoids the deformation of the pipeline due to uneven stress, improves installation efficiency, reduces safety hazards, and achieves uniform stress and efficient installation of the pipeline.
Smart Images

Figure CN222717621U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil pipeline installation, in particular to an oil pipeline installation device. Background Art
[0002] The oil pipeline is one of the main equipment in the oil storage and transportation industry, and is also the most important transportation equipment for crude oil and petroleum products. Compared with railway and road oil transportation, which are also land transportation methods, pipeline oil transportation has the characteristics of large transportation volume, good airtightness, low cost and high safety factor. When installing the oil pipeline in the prior art, a crane and a lifting rope are usually used for lifting and installation, and the lifting rope needs to be connected manually, which not only has low operating efficiency but also has safety hazards. For example, the publication number CN105836603 A Chinese patent document discloses an oil pipeline installation device, which includes a base, a suspension rod, a suspension rope, two protection pads, and a crane. The protection pad with a cylinder is installed on the left and right ends of the oil pipeline and locked with a wire rope with a lock buckle. The suspension rod is passed through the oil pipeline through the circular hole and the cylinder of the protection pad, and the suspension rope is used to connect the circular rings at both ends of the suspension rod to achieve lifting. However, it has the following shortcomings in actual operation: although the damage caused by the suspension rope contacting and rubbing the inner wall of the oil pipeline and the ports at both ends is avoided, because the suspension rod is connected by threads with two left and right sub-rods, after multiple uses, the two sub-rods are damaged due to the force of the threads and cannot be adjusted for continued use. The cylinder of the protection pad is only provided with a spring column in one diameter direction. The lifting process often causes uneven force and deformation at the ends of the oil pipeline, which still makes it difficult to connect the oil pipeline. The operations of lifting the two ends of the oil pipeline in turn and installing the protection pads, passing the suspension rod through the protection pad and the oil pipeline, etc. still require manual operations by operators, which is not only time-consuming and labor-intensive, but also has low work efficiency and safety hazards. Summary of the invention
[0003] The technical problem to be solved by the utility model is to provide an oil pipeline installation device, which overcomes the shortcomings of the above-mentioned prior art and can effectively solve the problems that the existing use of cranes and lifting ropes to install oil pipelines easily causes uneven force on the pipeline ends and deformation, and the installation of lifting devices requires manual operation, is time-consuming and labor-intensive, has low work efficiency, and has potential safety hazards.
[0004] The technical scheme adopted by the utility model is: an oil pipeline installation device, including a frame body, a left walking wheel, a right walking wheel, a hydraulic jacking device, a lifting frame body, a rotating drive device, a pipe clamping slide, a sliding drive device, a front clamping slide, a rear clamping slide, a front pipe core clamping head, and a rear pipe core clamping head. The front and rear sides of the frame body are respectively provided with a left walking wheel and a right walking wheel. The four corners of the frame body are respectively fixedly installed with a hydraulic jacking device. The upper end of the piston rod of each hydraulic jacking device is fixedly installed with a lifting frame body. The middle part of the lifting frame body is installed with a pipe clamping slide through a rotating drive device. The front clamping slide and the rear clamping slide with a sliding drive device are installed on the pipe clamping slide, and the front clamping slide and the rear clamping slide can be moved between them. Distance adjustment, a front tube core clamp is installed at the lower part of the front clamp slide through a front flip device, the front flip device includes a front clamp flip mechanism and a front flip seat plate, the front flip seat plate is installed at the lower part of the front clamp slide through the front clamp flip mechanism and can be flipped from a horizontal state to a vertical state, a rear tube core clamp is installed at the lower part of the rear clamp slide through a rear flip device, the rear flip device includes a rear clamp flip mechanism and a rear flip seat plate, the rear flip seat plate is installed at the lower part of the rear clamp slide through the rear clamp flip mechanism and can be flipped from a horizontal state to a vertical state, the front tube core clamp is installed on the front flip seat plate and can clamp the front end of the oil pipeline from the inside, and the rear tube core clamp is installed on the rear flip seat plate and can clamp the rear end of the oil pipeline from the inside.
[0005] After adopting the above structure, the oil pipeline installation device of the utility model has the following advantages compared with the prior art:
[0006] 1. The oil pipeline is clamped from the inside of the pipeline through the front and rear pipe core clamps, and the lifting is achieved through the hydraulic jacking device, instead of using a crane and a lifting rope to lift it. This can effectively avoid damage to the oil pipeline caused by uneven force on the lifting rope or the lifting rod, and avoid the process of manually installing the protective pads, lifting rods and lifting rope locks at both ends, which not only saves manpower and time costs, but also significantly reduces the safety hazards of related operations.
[0007] 2. The rotary drive device can achieve precise rotation during lifting, solving the problem of inconvenient angle adjustment during installation and docking. Automatic control can improve the stability and accuracy of the operation, while greatly improving the efficiency of the installation work and the progress of the operation. The number of auxiliary personnel is significantly reduced, which can further reduce personal injuries and significantly reduce the safety hazards caused by manual operation and the economic losses caused by pipeline collision damage.
[0008] The following are further optimizations and / or improvements to the above-mentioned application technical solutions:
[0009] Further, as a preference, the hydraulic jacking device includes a left front jacking device, a right front jacking device, a left rear jacking device, and a right rear jacking device. The right front jacking device includes a first-level support seat, a first-level front cylinder, a first-level rear cylinder, a second-level support seat and a second-level oil cylinder. The first-level support seat is fixedly mounted on the frame body. A lower seat middle hole is provided in the middle of the first-level support seat. Front cylinder mounting holes and rear cylinder mounting holes are provided on the first-level support seat on both sides of the lower seat middle hole. The first-level front cylinder and the first-level rear cylinder are fixedly mounted on the first-level support seat through the front cylinder mounting holes and the rear cylinder mounting holes, respectively. The upper parts of the first-level front cylinder and the first-level rear cylinder are provided with A first-stage front plug rod and a first-stage rear plug rod can be extended upward, and a second-stage support seat is mounted in the middle hole of the lower seat and can move up and down. The front and rear ends of the second-stage support seat are respectively fixedly installed on the upper ends of the first-stage front plug rod and the first-stage rear plug rod. A second-stage oil cylinder is fixedly installed in the second-stage support seat, and a second-stage piston rod that can be extended upward is provided on the upper part of the second-stage oil cylinder. The structures of the left front jacking device, the left rear jacking device and the right rear jacking device are the same as that of the right front jacking device, and the lifting frame body is fixedly installed on the upper ends of the second-stage piston rods of the left front jacking device, the right front jacking device, the left rear jacking device and the right rear jacking device.
[0010] Further, as a preference, the lifting frame body includes a front lifting seat, a rear lifting seat and an upper bracket. The front lifting seat is fixedly installed on the upper end of the hydraulic jacking device located at the left front and right front parts, and the rear lifting seat is fixedly installed on the upper end of the hydraulic jacking device located at the left rear and right rear parts. The upper bracket is fixedly installed on the upper ends of the front lifting seat and the rear lifting seat. An upper frame countersunk hole is provided in the middle part of the upper end of the upper bracket and a rotating drive device is installed. The rotating drive device includes an upper turntable, a hanging flange, an inner gear ring, a driving motor and a driving gear. The upper turntable is installed in the upper frame countersunk hole through a turntable bearing. A gear ring seat hole is provided at the bottom center of the upper frame countersunk hole. The inner gear ring is fixedly installed in the gear ring seat hole. The pipe clamping slide is fixedly installed at the lower end of the upper turntable through the hanging flange, corresponding to the pipe clamping slide at the right end position of the inner gear ring. A driving motor is fixedly installed on the slide, and a driving gear is installed on the upper end of the driving motor. The right end gear teeth of the driving gear are meshed with the right end inner teeth of the inner gear ring. The tube clamping slide comprises a slide body, a left slide rail, a right slide rail, a left rack, a right rack, a sliding motor and a slide gear. The left and right sides of the slide body are installed with left and right slide rails, the left and right sides of the front clamping slide are respectively installed at the front of the left and right slide rails, and the left and right sides of the rear clamping slide are respectively installed at the rear of the left and right slide rails, a sliding motor is installed in the middle of the slide body, and a slide gear is installed on the upper end of the sliding motor, a left rack is fixedly installed on the rear clamping slide, and a right rack is fixedly installed on the front clamping slide, and the left and right end gear teeth of the slide gear are meshed with the left rack and the right rack respectively.
[0011] Further, as a preference, the front flipping device includes a front clamping seat frame, a front frame cylinder and a front frame stretcher, the front clamping seat frame is provided with a front frame hinge seat, the rear end of the front flip seat plate is hinged to the front frame hinge seat, the middle part of the front flip seat plate is provided with a front chuck ear seat and is connected to a front clamp flipping mechanism, the front clamp flipping mechanism includes a front frame connecting rod and a front rotating support frame, the front clamping seat frame is provided with a front connecting rod hinge seat, the rear end of the front frame connecting rod is hinged to the front connecting rod hinge seat, the front end of the front frame connecting rod is hinged to the upper end of the front rotating support frame, and the rear end of the front rotating support frame is hingedly mounted on the front chuck ear seat of the front flip seat plate. A front transmission pin is provided at the middle part of the lower end of the front rotating support frame, a front frame stretcher is provided on the front clamping slide corresponding to the front position of the front rotating support frame, the front upper end of the front flip seat plate is pressed tightly against the lower end of the front frame stretcher, a front cylinder hinge seat is provided on the front clamping slide in front of the front connecting rod hinge seat, the upper end of the cylinder body of the front frame hydraulic cylinder is hinged on the front cylinder hinge seat, and the lower end of the piston rod of the front frame hydraulic cylinder is hingedly mounted on the front transmission pin, the structure of the rear flipping device is the same as that of the front flipping device, the rear flipping device includes a rear clamping seat frame, a rear frame hydraulic cylinder and a rear frame stretcher, and the rear clamp flipping mechanism includes a rear frame connecting rod and a rear rotating support frame.
[0012] Further, as a preferred embodiment, the front tube core clamp includes a front clamp connection seat, a front clamp cylinder, a front clamp seat plate, a front clamp upper hinge arm, a front clamp lower hinge arm and a front clamp top seat, the front clamp connection seat is fixedly installed at the lower end of the front flip seat plate, the front clamp cylinder is fixedly installed at the lower end center of the front clamp connection seat, the front clamp seat plate is fixedly installed at the lower end of the piston rod of the front clamp cylinder, and no less than four front clamp hinge seats are evenly and symmetrically arranged around the outer edge of the front clamp connection seat, and each front clamp hinge seat is respectively hinged A front clamp head upper hinge arm is installed, and front seat disc hinge seats are respectively provided on the outer edge of the front clamp head seat disc corresponding to each front seat hinge seat position, and a front clamp head lower hinge arm is respectively hingedly installed on each front seat disc hinge seat, and the lower end of each front clamp head upper hinge arm is hingedly connected to the upper end of the front clamp head lower hinge arm at the corresponding position, and a front clamp head top seat is respectively installed on each hinge shaft of the hinged connection, and the working end surface of the front clamp head top seat is away from the axis of the front clamp head cylinder and is fixed with a buffer pad, and the structure of the rear tube core clamp head is the same as that of the front tube core clamp head.
[0013] Furthermore, as a preference, the front tube core clamp and the rear tube core clamp are replaceable tube core clamps of no less than two specifications.
[0014] The utility model has a reasonable and compact structure and is easy to use. It can realize the lifting, transportation and angle adjustment of the oil pipeline. Since it is fixed by stretching it open from the inside at both ends of the oil pipeline, it replaces the existing installation of the oil pipeline by lifting it with a crane and a lifting rope, so that the pipeline ends are evenly stressed and not easily deformed. The installation and lifting do not require manual operation, which saves time and effort and has high work efficiency. At the same time, it greatly reduces safety hazards and has the characteristics of safety, reliability, efficiency and convenience. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the main structure of embodiments 1-6 of the utility model;
[0016] Figure 2 for Figure 1 A schematic diagram of a top view structure;
[0017] Figure 3 This is a schematic diagram of the main structure of embodiments 1-6 of the utility model in working state.
[0018] Legend: 1 is the frame body, 2 is the left walking wheel, 3 is the right walking wheel, 4 is the front clamping slide, 5 is the rear clamping slide, 6 is the front tube core clamp, 7 is the rear tube core clamp, 8 is the front flip seat plate, 9 is the rear flip seat plate, 10 is the first-level bracket, 11 is the first-level front cylinder, 12 is the first-level rear cylinder, 13 is the second-level bracket, 14 is the second-level oil cylinder, 15 is the middle hole of the lower seat, 16 is the front cylinder mounting hole, 17 is the rear cylinder mounting hole, 18 is the first-level front plug rod, 19 is the first-level rear plug rod, 20 is the second-level piston rod, 21 is the front lifting seat, 22 is the rear lifting seat, 23 is the upper bracket, 24 is the upper bracket countersunk hole, 25 is the upper turntable, 26 is the suspension flange, 27 is the inner gear ring, 28 is the drive motor, 29 is the drive gear, 30 is the gear ring seat hole, 31 is the carriage body, 32 3 is the left slide rail, 33 is the right slide rail, 34 is the front frame connecting rod, 35 is the front rotating support frame, 36 is the left rack, 37 is the right rack, 38 is the sliding motor, 39 is the slide gear, 40 is the front clamping seat frame, 41 is the front frame cylinder, 42 is the front frame stretcher, 43 is the front frame hinge seat, 44 is the front chuck ear seat, 45 is the front connecting rod hinge seat, 46 is the front transmission pin shaft, 47 is the front cylinder hinge seat, 48 is the rear clamping seat frame, 49 is the rear frame cylinder, 50 is the rear frame stretcher, 51 is the rear frame connecting rod, 52 is the rear rotating support frame, 53 is the front clamping head connecting seat, 54 is the front clamping head cylinder, 55 is the front clamping head seat disk, 56 is the front clamping head upper hinge arm, 57 is the front clamping head lower hinge arm, 58 is the front clamping head top seat, 59 is the front seat hinge seat, 60 is the front seat disk hinge seat, and 61 is a buffer pad. DETAILED DESCRIPTION
[0019] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.
[0020] Embodiment 1:
[0021] According to the instruction manual Figure 1-3As shown, the utility model provides an oil pipeline installation device, including a frame body 1, a left walking wheel 2, a right walking wheel 3, a hydraulic jacking device, a lifting frame body, a rotating drive device, a pipe clamping slide, a sliding drive device, a front clamping slide 4, a rear clamping slide 5, a front pipe core clamping head 6, and a rear pipe core clamping head 7. The left walking wheel 2 and the right walking wheel 3 are respectively provided on the front and rear sides of the frame body 1. The four corners of the frame body 1 are respectively fixedly installed with hydraulic jacking devices, and the upper end of the piston rod of each hydraulic jacking device is fixedly installed with the lifting frame body. The middle part of the lifting frame body is installed with a pipe clamping slide through a rotating drive device. The front clamping slide 4 and the rear clamping slide 5 with a sliding drive device are installed on the pipe clamping slide, and the distance between the front clamping slide 4 and the rear clamping slide 5 can be achieved. The front clamp slide 4 is adjusted, and a front tube core clamp head 6 is installed at the lower part of the front clamp slide 4 through a front flip device, and the front flip device includes a front clamp flip mechanism and a front flip seat plate 8, and the front flip seat plate 8 is installed at the lower part of the front clamp slide 4 through the front clamp flip mechanism and can flip from a horizontal state to a vertical state, and a rear tube core clamp head 7 is installed at the lower part of the rear clamp slide 5 through a rear flip device, and the rear flip device includes a rear clamp flip mechanism and a rear flip seat plate 9, and the rear flip seat plate 9 is installed at the lower part of the rear clamp slide 5 through the rear clamp flip mechanism and can flip from a horizontal state to a vertical state, and the front tube core clamp head 6 is installed on the front flip seat plate 8 and can clamp the front end of the oil pipeline from the inside, and the rear tube core clamp head 7 is installed on the rear flip seat plate 9 and can clamp the rear end of the oil pipeline from the inside. The front end of the frame body 1 can be provided with a trailer traction frame, and a head with a cab can also be provided. The utility model discloses can realize the lifting, transportation and angle adjustment of the oil pipeline. Because it is fixed by stretching out the inside of the two ends of the oil pipeline, it replaces the existing installation of the oil pipeline by lifting with a crane and a lifting rope. The pipeline ends are evenly stressed and not easy to deform. The installation and lifting do not require manual operation, which saves time and effort and has high work efficiency. At the same time, it greatly reduces safety hazards and has the characteristics of safety, reliability, efficiency and convenience.
[0022] Embodiment 2:
[0023] According to the instruction manual Figure 1-3As shown, the difference between this embodiment and embodiment 1 is that the hydraulic jacking device includes a left front jacking device, a right front jacking device, a left rear jacking device, and a right rear jacking device. The right front jacking device includes a first-level support seat 10, a first-level front cylinder 11, a first-level rear cylinder 12, a second-level support seat 13 and a second-level oil cylinder 14. The first-level support seat 10 is fixedly mounted on the frame body 1. A lower seat middle hole 15 is provided in the middle of the first-level support seat 10. Front cylinder mounting holes 16 and rear cylinder mounting holes 17 are provided on the first-level support seat 10 at the front and rear sides of the lower seat middle hole 15. The first-level front cylinder 11 and the first-level rear cylinder 12 are fixedly mounted on the first-level support seat 10 through the front cylinder mounting holes 16 and the rear cylinder mounting holes 17 respectively. The first-level front cylinder 11 , the upper part of the first-stage rear cylinder 12 is provided with a first-stage front plug rod 18 and a first-stage rear plug rod 19 that can extend upward, the second-stage bracket 13 is set in the middle hole 15 of the lower seat and can move up and down, the front and rear ends of the second-stage bracket 13 are respectively fixedly installed on the upper ends of the first-stage front plug rod 18 and the first-stage rear plug rod 19, the second-stage oil cylinder 14 is fixedly installed in the second-stage bracket 13, and the upper part of the second-stage oil cylinder 14 is provided with a second-stage piston rod 20 that can extend upward, the structures of the left front jacking device, the left rear jacking device, and the right rear jacking device are the same as the right front jacking device, and the lifting frame is fixedly installed on the upper ends of the second-stage piston rod 20 of the left front jacking device, the right front jacking device, the left rear jacking device, and the right rear jacking device. The first-stage front cylinder 11 and the first-stage rear cylinder 12 on the first-stage bracket 10 drive the second-stage bracket 13 and the second-stage oil cylinder 14 to rise and fall, realizing the second-stage hydraulic drive, which not only has high reliability and more stable and safe startup, but also can generate a large lifting force.
[0024] Embodiment 3:
[0025] According to the instruction manual Figure 1-3As shown, the difference between this embodiment and embodiments 1 and 2 is that the lifting frame body includes a front lifting seat 21, a rear lifting seat 22 and an upper bracket 23. The front lifting seat 21 is fixedly installed on the upper end of the hydraulic jacking device located at the left front and right front parts, and the rear lifting seat 22 is fixedly installed on the upper end of the hydraulic jacking device located at the left rear and right rear parts. The upper bracket 23 is fixedly installed on the upper ends of the front lifting seat 21 and the rear lifting seat 22. The middle part of the upper end of the upper bracket 23 is provided with an upper frame countersunk hole 24 and a rotating drive device is installed. The rotating drive device includes an upper turntable 25, a hanging flange 26, an inner gear ring 27, a driving motor 28 and a driving gear 29. The upper turntable 25 is installed in the upper frame countersunk hole 24 through a turntable bearing. The center of the bottom surface of the upper frame countersunk hole 24 is provided with a gear ring seat hole 30. The inner gear ring 27 is fixedly installed in the gear ring seat hole 30. The pipe clamping slide is fixedly installed at the lower end of the upper turntable 25 through the hanging flange 26. The pipe clamping slide corresponding to the right end position of the inner gear ring 27 A driving motor 28 is fixedly mounted on the slide, and a driving gear 29 is mounted on the upper end of the driving motor 28. The right end gear teeth of the driving gear 29 mesh with the right end inner teeth of the inner gear ring 27. The tube clamping slide comprises a slide body 31, a left slide rail 32, a right slide rail 33, a left rack 36, a right rack 37, a sliding motor 38 and a slide gear 39. The left and right sides of the slide body 31 are mounted with a left slide rail 32 and a right slide rail 33. The left and right sides of the front clamping slide 4 are respectively mounted with The left and right sides of the rear clamping slide 5 are respectively installed at the rear of the left and right slides 32 and 33, and the sliding motor 38 is installed in the middle of the slide body 31. The slide gear 39 is installed at the upper end of the sliding motor 38. The left rack 36 is fixedly installed on the rear clamping slide 5, and the right rack 37 is fixedly installed on the front clamping slide 4. The left and right end gears of the slide gear 39 are meshed with the left rack 36 and the right rack 37 respectively. The driving motor 28 drives the driving gear 29 to rotate, and the inner gear ring 27 can push the driving gear 29, so that the pipe clamping slide and the driving motor 28 rotate relative to the lifting frame body to realize the rotation and alignment of the pipeline. The driving motor 28 is preferably a stepping motor that can realize forward and reverse rotation. The sliding motor 38 drives the slide gear 39 to rotate, thereby driving the rear clamping slide 5 and the left rack 36, and the front clamping slide 4 and the right rack 37 to move relative to each other, so as to realize the front tube core clamping head 6 and the rear tube core clamping head 7 to approach or move away from each other, thereby cooperating to realize the clamping, fixing, lifting, holding, releasing, and disengaging operations of the oil pipeline.
[0026] Embodiment 4:
[0027] According to the instruction manual Figure 1-3As shown, the difference between this embodiment and embodiments 1-3 is that the front flip device includes a front clamping seat frame 40, a front frame cylinder 41 and a front frame stretcher 42, the front clamping seat frame 40 is provided with a front frame hinge seat 43, the rear end of the front flip seat plate 8 is hinged on the front frame hinge seat 43, the middle part of the front flip seat plate 8 is provided with a front chuck ear seat 44 and is connected to a front clamp flip mechanism, the front clamp flip mechanism includes a front frame connecting rod 34 and a front rotating support frame 35, the front clamping seat frame 40 is provided with a front connecting rod hinge seat 45, the rear end of the front frame connecting rod 34 is hinged on the front connecting rod hinge seat 45, the front end of the front frame connecting rod 34 is hinged to the upper end of the front rotating support frame 35, and the rear end of the front rotating support frame 35 is hingedly mounted on the front of the front flip seat plate 8. On the chuck ear seat 44, a front transmission pin shaft 46 is provided in the middle of the lower end of the front rotating support frame 35, and a front frame stretcher 42 is provided on the front clamping slide 4 corresponding to the front position of the front rotating support frame 35. The front upper end of the front flip seat plate 8 is pressed tightly against the lower end of the front frame stretcher 42, and a front cylinder hinge seat 47 is provided on the front clamping slide 4 in front of the front connecting rod hinge seat 45. The upper end of the cylinder body of the front frame hydraulic cylinder 41 is hinged on the front cylinder hinge seat 47, and the lower end of the piston rod of the front frame hydraulic cylinder 41 is hingedly mounted on the front transmission pin shaft 46. The structure of the rear flipping device is the same as that of the front flipping device. The rear flipping device includes a rear clamping seat frame 48, a rear frame hydraulic cylinder 49 and a rear frame stretcher 50, and the rear clamp flipping mechanism includes a rear frame connecting rod 51 and a rear rotating support frame 52. The front frame hydraulic cylinder 41 can drive the front flip seat plate 8 to rotate 90 degrees through the front clamp flip mechanism, and the rear frame hydraulic cylinder 49 can drive the rear flip seat plate 9 to rotate 90 degrees through the rear clamp flip mechanism, so that the front tube core clamp 6 and the rear tube core clamp 7 are aligned with the front and rear ends of the oil pipeline, and the reliability and stability of the rotation action can be guaranteed.
[0028] Embodiment 5:
[0029] According to the instruction manual Figure 1-3As shown, the difference between this embodiment and embodiments 1-4 is that the front tube core clamp 6 includes a front clamp connection seat 53, a front clamp cylinder 54, a front clamp seat plate 55, a front clamp upper hinge arm 56, a front clamp lower hinge arm 57 and a front clamp top seat 58. The front clamp connection seat 53 is fixedly installed at the lower end of the front flip seat plate 8, the front clamp cylinder 54 is fixedly installed at the lower end center of the front clamp connection seat 53, and the front clamp seat plate 55 is fixedly installed at the lower end of the piston rod of the front clamp cylinder 54. There are no less than four front clamp hinge seats 59 evenly and symmetrically arranged around the outer edge of the front clamp connection seat 53, and each front clamp hinge seat 59 is fixedly installed. The front clamping head upper hinge arms 56 are respectively hingedly installed on the seats 59, and front seat plate hinge seats 60 are respectively provided on the outer edges of the front clamping head seat plates 55 corresponding to the positions of the front clamping head hinge seats 59, and the front clamping head lower hinge arms 57 are respectively hingedly installed on each front seat plate hinge seat 60, and the lower ends of the upper ends of the front clamping head upper hinge arms 56 are hingedly connected to the upper ends of the front clamping head lower hinge arms 57 at the corresponding positions, and the front clamping head top seats 58 are respectively installed on the hinged shafts, and the working end faces of the front clamping head top seats 58 are away from the axis of the front clamping head cylinder 54 and are fixed with buffer pads 61, and the structure of the rear tube core clamping head 7 is the same as that of the front tube core clamping head 6. The front card seat hinge seat 59 is hingedly mounted on the hinge shaft of the front card head upper hinge arm 56 and the corresponding front card head lower hinge arm 57. It can deflect by itself when subjected to force, and achieve more reliable contact with the inner wall of the pipeline, so as to avoid the card seat hinge seat at some positions being suspended in the air, resulting in uneven force during lifting; the buffer pad 61 can increase the contact area between the front and rear card head top seats and the inner wall of the pipeline, and at the same time achieve buffering when they are stretched, thereby protecting the front and rear ports of the pipeline, making it safer and more reliable to use. In actual manufacturing, the number of front card seat hinge seats 59 can be increased according to the actual inner diameter of the oil pipeline. The larger the inner diameter of the oil pipeline, the more the number of front card seat hinge seats 59, which can be 8-10 and evenly and symmetrically arranged.
[0030] Embodiment 6:
[0031] According to the instruction manual Figure 1-3 As shown, the difference between this embodiment and embodiments 1-5 is that the front tube core clamp 6 and the rear tube core clamp 7 are replaceable tube core clamps of at least two specifications. The front tube core clamp 6 and the rear tube core clamp 7 are replaceable tube core clamps and are made into multiple specifications according to needs. They are applicable to more diameter specifications of oil pipelines, have a wider range of applications, and are more convenient to use.
[0032] The use / working process of the utility model is as follows: the working process when using the utility model is: first, the frame body 1 is towed to the position where the oil pipeline is placed by a trailer, so that the center of the lifting frame body is roughly located above the middle of the oil pipeline; secondly, the lifting frame body, the pipe clamping slide, the front and rear clamping slides and the front and rear tube core clamping heads are driven down to a suitable height by the hydraulic jacking device, and then the distance between the front clamping slide 4 and the rear clamping slide 5 is made slightly larger than the length of the oil pipeline by the sliding drive device; thirdly, the front and rear flip seat plates are flipped to a vertical state by the front and rear flip devices; then, the front and rear tube core clamping heads 6 and the rear tube core clamping heads 7 are respectively pushed into the inner cavities at both ends of the oil pipeline by a longer auxiliary rod; then, the front flip seat plate 8 and the rear flip seat plate 9 are clamped at the two ends of the oil pipeline by the sliding drive device, and the front flip seat plate 8 and the rear flip seat plate 9 are clamped at the two ends of the oil pipeline by controlling the front The clamping head cylinder 54 retracts its piston rod, and the angle between the upper hinge arm 56 of the front clamping head and the lower hinge arm 57 of the front clamping head gradually becomes smaller. The front tube core clamping head 6 and the rear tube core clamping head 7 respectively clamp the ends of the oil pipeline from the inside, and the lifting frame is driven upward by the hydraulic jacking device to achieve lifting, and the oil pipeline leaves the ground; thereafter, after the frame body 1 is towed to the installation position by a trailer, the pipe clamping slide and the oil pipeline are driven to rotate to a suitable angle by the rotary drive device, and then lowered to a suitable height by the hydraulic jacking device; finally, the oil pipeline is placed in the required position, such as on the ground or on a pipe rack, the front tube core clamping head 6 and the rear tube core clamping head 7 are loosened, and the lifting frame is driven upward by the hydraulic jacking device to assemble and weld the unloaded oil pipeline, and at the same time, the frame body 1 is towed to the position where the oil pipeline is stored by the trailer for the next operation.
[0033] This utility model is attached with the instruction manual Figure 1 For reference purposes only, directional terms such as “upper”, “lower”, “left”, “right”, “top”, and “bottom” are only used to better and more clearly illustrate and understand the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0034] The above is a description of the preferred embodiments of the utility model, but it cannot be understood as a limitation of the claims. The utility model is not limited to the above embodiments, and its specific structure is allowed to be changed. All changes made within the scope of protection of the independent claims of the utility model are within the scope of protection of the utility model.
Claims
1. An oil pipeline installation device, characterized in that: The vehicle body comprises a frame body, a left traveling wheel, a right traveling wheel, a hydraulic jacking device, a lifting frame body, a rotating drive device, a pipe clamping slide, a sliding drive device, a front clamping slide, a rear clamping slide, a front tube core clamping head, and a rear tube core clamping head. The front and rear sides of the vehicle body are respectively provided with a left traveling wheel and a right traveling wheel. The four corners of the frame body are respectively fixedly installed with a hydraulic jacking device. The upper end of the piston rod of each hydraulic jacking device is fixedly installed with a lifting frame body. A pipe clamping slide is installed in the middle part of the lifting frame body through a rotating drive device. The front clamping slide and the rear clamping slide with a sliding drive device are installed on the pipe clamping slide, and the distance between the front clamping slide and the rear clamping slide can be adjusted. The lower part of the front clamping slide is through A front tube core clamp is installed on the front flip device, and the front flip device includes a front clamp flip mechanism and a front flip seat plate. The front flip seat plate is installed on the lower part of the front clamp slide through the front clamp flip mechanism and can be flipped from a horizontal state to a vertical state. A rear tube core clamp is installed on the lower part of the rear clamp slide through a rear flip device. The rear flip device includes a rear clamp flip mechanism and a rear flip seat plate. The rear flip seat plate is installed on the lower part of the rear clamp slide through the rear clamp flip mechanism and can be flipped from a horizontal state to a vertical state. The front tube core clamp is installed on the front flip seat plate and can clamp the front end of the oil pipeline from the inside. The rear tube core clamp is installed on the rear flip seat plate and can clamp the rear end of the oil pipeline from the inside.
2. The oil pipeline installation device according to claim 1, characterized in that: The hydraulic jacking device comprises a left front jacking device, a right front jacking device, a left rear jacking device and a right rear jacking device. The right front jacking device comprises a first-stage support seat, a first-stage front cylinder, a first-stage rear cylinder, a second-stage support seat and a second-stage oil cylinder. The first-stage support seat is fixedly mounted on the frame body. A lower seat middle hole is arranged in the middle of the first-stage support seat. Front cylinder mounting holes and rear cylinder mounting holes are arranged on the first-stage support seat at the front and rear sides of the lower seat middle hole. The first-stage front cylinder and the first-stage rear cylinder are fixedly mounted on the first-stage support seat through the front cylinder mounting holes and the rear cylinder mounting holes respectively. The upper parts of the first-stage front cylinder and the first-stage rear cylinder are provided with a The first-stage front plug rod and the first-stage rear plug rod are extended out, the second-stage supporting seat is sleeved in the middle hole of the lower seat and can move up and down, the front and rear ends of the second-stage supporting seat are respectively fixedly installed on the upper ends of the first-stage front plug rod and the first-stage rear plug rod, a second-stage oil cylinder is fixedly installed in the second-stage supporting seat, and the upper part of the second-stage oil cylinder is provided with a second-stage piston rod which can extend upward, the structures of the left front lifting device, the left rear lifting device and the right rear lifting device are the same as that of the right front lifting device, and the lifting frame body is fixedly installed on the upper ends of the second-stage piston rods of the left front lifting device, the right front lifting device, the left rear lifting device and the right rear lifting device.
3. The oil pipeline installation device according to claim 2, characterized in that: The lifting frame body comprises a front lifting seat, a rear lifting seat and an upper bracket. The front lifting seat is fixedly installed on the upper end of the hydraulic jacking device located at the left front and right front parts, and the rear lifting seat is fixedly installed on the upper end of the hydraulic jacking device located at the left rear and right rear parts. The upper bracket is fixedly installed on the upper ends of the front lifting seat and the rear lifting seat. An upper frame countersunk hole is provided in the middle of the upper end of the upper bracket and a rotating drive device is installed. The rotating drive device comprises an upper turntable, a hanging flange, an inner gear ring, a driving motor and a driving gear. The upper turntable is installed in the upper frame countersunk hole through a turntable bearing. A gear ring seat hole is provided at the bottom center of the upper frame countersunk hole. The inner gear ring is fixedly installed in the gear ring seat hole. The pipe clamping slide is fixedly installed at the lower end of the upper turntable through a hanging flange. The pipe clamping slide corresponding to the right end position of the inner gear ring is fixed A driving motor is installed, and a driving gear is installed on the upper end of the driving motor. The right end gear teeth of the driving gear are meshed with the right end inner teeth of the inner gear ring. The pipe clamping slide comprises a slide body, a left slide rail, a right slide rail, a left rack, a right rack, a sliding motor and a slide gear. The left and right sides of the slide body are installed with the left and right slide rails, the left and right sides of the front clamping slide are respectively installed at the front of the left and right slide rails, and the left and right sides of the rear clamping slide are respectively installed at the rear of the left and right slide rails. A sliding motor is installed in the middle of the slide body, and a slide gear is installed on the upper end of the sliding motor. A left rack is fixedly installed on the rear clamping slide, and a right rack is fixedly installed on the front clamping slide. The left and right end gear teeth of the slide gear are meshed with the left rack and the right rack respectively.
4. An oil pipeline installation device according to claim 1, 2 or 3, characterized in that: The front flip device comprises a front clamping seat frame, a front frame hydraulic cylinder and a front frame stretcher, the front clamping seat frame is provided with a front frame hinge seat, the rear end of the front flip seat plate is hinged on the front frame hinge seat, the middle part of the front flip seat plate is provided with a front chuck ear seat and is connected with a front clamp flip mechanism, the front clamp flip mechanism comprises a front frame connecting rod and a front rotating support frame, the front clamping seat frame is provided with a front connecting rod hinge seat, the rear end of the front frame connecting rod is hinged on the front connecting rod hinge seat, the front end of the front frame connecting rod is hinged to the upper end of the front rotating support frame, the rear end of the front rotating support frame is hingedly installed on the front chuck ear seat of the front flip seat plate, and the front rotating support frame is hingedly installed on the front chuck ear seat of the front flip seat plate. A front transmission pin is provided in the middle of the lower end of the frame, a front frame stretcher is provided on the front clamping slide corresponding to the front position of the front rotating support frame, the front upper end of the front flip seat plate is pressed tightly against the lower end of the front frame stretcher, a front cylinder hinge is provided on the front clamping slide in front of the front connecting rod hinge seat, the upper end of the cylinder body of the front frame hydraulic cylinder is hinged on the front cylinder hinge seat, and the lower end of the piston rod of the front frame hydraulic cylinder is hingedly mounted on the front transmission pin. The structure of the rear flipping device is the same as that of the front flipping device. The rear flipping device includes a rear clamping seat frame, a rear frame hydraulic cylinder and a rear frame stretcher, and the rear clamp flipping mechanism includes a rear frame connecting rod and a rear rotating support frame.
5. The oil pipeline installation device according to claim 1, 2 or 3, characterized in that: The front tube core clamp head comprises a front clamp head connecting seat, a front clamp head hydraulic cylinder, a front clamp head seat plate, a front clamp head upper hinge arm, a front clamp head lower hinge arm and a front clamp head top seat. The front clamp head connecting seat is fixedly installed at the lower end of the front flip seat plate, the front clamp head hydraulic cylinder is fixedly installed at the lower end center of the front clamp head connecting seat, and the front clamp head seat plate is fixedly installed at the lower end of the piston rod of the front clamp head hydraulic cylinder. No less than four front clamp head hinge seats are evenly and symmetrically arranged around the outer edge of the front clamp head connecting seat, and each front clamp head hinge seat is respectively hingedly installed with a front clamp head. A hinge arm on the head, a front seat disc hinge seat is respectively provided on the outer edge of the front clamp head seat disc corresponding to each front seat hinge seat position, and a front clamp head lower hinge arm is respectively hingedly installed on each front seat disc hinge seat, and the lower end of each front clamp head hinge arm is hingedly connected to the upper end of the front clamp head lower hinge arm at the corresponding position, and a front clamp head top seat is respectively installed on each hinge shaft of the hinged connection, and the working end surface of the front clamp head top seat is away from the axis of the front clamp head cylinder and is fixed with a buffer pad, and the structure of the rear tube core clamp head is the same as that of the front tube core clamp head.
6. The oil pipeline installation device according to claim 4, characterized in that: The front tube core clamp head comprises a front clamp head connecting seat, a front clamp head hydraulic cylinder, a front clamp head seat plate, a front clamp head upper hinge arm, a front clamp head lower hinge arm and a front clamp head top seat. The front clamp head connecting seat is fixedly installed at the lower end of the front flip seat plate, the front clamp head hydraulic cylinder is fixedly installed at the lower end center of the front clamp head connecting seat, and the front clamp head seat plate is fixedly installed at the lower end of the piston rod of the front clamp head hydraulic cylinder. No less than four front clamp head hinge seats are evenly and symmetrically arranged around the outer edge of the front clamp head connecting seat, and each front clamp head hinge seat is respectively hingedly installed with a front clamp head. A hinge arm on the head, a front seat disc hinge seat is respectively provided on the outer edge of the front clamp head seat disc corresponding to each front seat hinge seat position, and a front clamp head lower hinge arm is respectively hingedly installed on each front seat disc hinge seat, and the lower end of each front clamp head hinge arm is hingedly connected to the upper end of the front clamp head lower hinge arm at the corresponding position, and a front clamp head top seat is respectively installed on each hinge shaft of the hinged connection, and the working end surface of the front clamp head top seat is away from the axis of the front clamp head cylinder and is fixed with a buffer pad, and the structure of the rear tube core clamp head is the same as that of the front tube core clamp head.
7. An oil pipeline installation device according to claim 1, 2 or 3, characterized in that: The front tube core clamp and the rear tube core clamp are replaceable tube core clamps of no less than two specifications.
8. The oil pipeline installation device according to claim 4, characterized in that: The front tube core clamp and the rear tube core clamp are replaceable tube core clamps of no less than two specifications.
9. The oil pipeline installation device according to claim 5, characterized in that: The front tube core clamp and the rear tube core clamp are replaceable tube core clamps of no less than two specifications.
10. The oil pipeline installation device according to claim 6, characterized in that: The front tube core clamp and the rear tube core clamp are replaceable tube core clamps of no less than two specifications.
Citation Information
Patent Citations
Oil conveying pipeline installation device
CN105836603A