A heating pipeline leakage detection device
By designing the leakage detection equipment of the heating pipeline, and using the combination of hydraulic cylinders and thermal imagers, all-round leakage detection of the heating pipeline is achieved, solving the problems of inaccurate detection and insufficient coverage in the prior art, and improving the accuracy and flexibility of the detection.
Patent Information
- Application Number
- CN202420961335.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing heating pipeline leakage detection device is difficult to conduct comprehensive inspections of heating pipelines, and there are fewer detection channels, resulting in inaccurate detection results.
A leakage detection equipment for heating pipelines is designed. By setting up leakage detection components, the hydraulic cylinder drives the output rod, the connecting plate and the thermal imager up and down, and using a rod-type linear motor to drive the thermal imager to move left and right, achieving all-round leakage detection of heating pipelines of different heights and lengths.
The equipment can accurately judge the leakage situation of the heating pipes, and use thermal image camera imaging to quickly detect the leakage area using temperature differences, and cover heating pipes of different lengths through all-round detection, improving the accuracy and coverage of the detection.
Smart Images

Figure CN222718011U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pipeline detection equipment, in particular to a heating pipeline leakage detection equipment. Background Art
[0002] Pipeline inspection equipment is used to inspect and evaluate pipeline systems. They usually use sensors, cameras, detectors and other technical means to detect the condition, performance and safety of pipelines from the inside or outside;
[0003] Application number: CN202121683277.0, discloses a heating pipe leakage detection device in a city's centralized heating network. By setting a detection mechanism, the detection mechanism can not only detect the attached heating pipe, but also detect the vicinity of the attached heating pipe, thereby greatly improving the detection range of heating pipe leakage. At the same time, the two detection methods also greatly improve the accuracy of the device as a whole for heating pipe leakage detection, and the device as a whole can be detected in one place for a long time, avoiding the situation where the staff can only perform detection after the heating pipe leaks;
[0004] However, compared with the leakage detection device in the patent, it can only detect local heating pipes, and it is difficult to freely and flexibly perform comprehensive detection of the heating pipes. In addition, there are fewer detection methods, and the detection results may not be accurate enough. For this reason, we propose a heating pipe leakage detection device. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art, the purpose of the utility model is to provide a heating pipe leakage detection device. By setting a leakage detection component, the hydraulic cylinder drives the output rod, the connecting plate and the thermal imager to move up and down, so that the leakage of heating pipes at different heights can be detected. When the heating pipe leaks, the temperature of the leaking area will be higher than the temperature of the normal area in a short time. Therefore, the leakage of the heating pipe can be judged according to the imaging of the thermal imager, and the rod-type linear motor will drive the thermal imager to move left and right, so as to perform all-round detection of the leakage of heating pipes of different lengths.
[0006] The above technical objectives of the utility model are achieved through the following technical solutions:
[0007] A heating pipeline leakage detection device comprises a base, wherein a driving component is connected to the interior of the base, a limit detection component is connected to the upper end of the driving component, and a leakage detection component is connected to the upper end of the base;
[0008] The leakage detection assembly includes a hydraulic cylinder, the lower end of the hydraulic cylinder output end is fixedly connected to an output rod, the lower end of the output rod is fixedly connected to a thermal imager, the upper end of the base is fixedly connected to a pair of brackets, the upper ends of the pair of brackets are connected to connecting plates by locking bolts, the upper ends of the connecting plates are fixedly connected to connecting blocks, the opposite end faces of the connecting blocks are fixedly connected to rod-type linear motors, the opposite end faces of the connecting blocks are fixedly connected to guide rods, the outside of the guide rods is slidably connected to a sliding sleeve, the sliding sleeve and the driving end of the rod-type linear motor are fixedly connected to a connecting plate, and the hydraulic cylinder is fixedly connected to the upper end of the connecting plate.
[0009] By setting up a leakage detection component, the hydraulic cylinder drives the output rod, the connecting plate and the thermal imager to move up and down, so that the leakage of heating pipes at different heights can be detected. When a heating pipe leaks, the temperature of the leaking area will be higher than the temperature of the normal area in a short time. Therefore, the leakage of the heating pipe can be judged based on the imaging of the thermal imager. The rod-type linear motor will drive the thermal imager to move left and right, so as to conduct all-round detection of the leakage of heating pipes of different lengths.
[0010] Furthermore, the limit detection assembly includes a pair of fixed plates, the pair of fixed plates are symmetrically distributed on the left and right, and the right end of the left fixed plate is fixedly connected with a wedge block 1.
[0011] By setting the limit detection component, not only can the heating pipeline be limited, but also further leakage detection can be carried out on the heating pipeline.
[0012] Furthermore, the right end of the fixed plate on the right side is fixedly connected to a pipeline booster, the left end of the pipeline booster is fixedly connected to a boosting pipeline, the outside of the boosting pipeline is fixedly connected to a pressure gauge, the left end of the boosting pipeline is fixedly connected to wedge block 2, and the boosting pipeline runs through wedge block 2.
[0013] Furthermore, a pair of movable plates are slidably connected to the upper end of the base, an electric push rod is fixedly connected to the upper end of each of the movable plates, a connecting rod is fixedly connected to the upper end of the output end of the electric push rod, and the connecting rod is fixedly connected to the fixed plate.
[0014] Furthermore, the driving assembly includes a servo motor, which is fixedly connected to the right end of the base, the left end of the servo motor output end is fixedly connected to screw rod 1, the left end of screw rod 1 is fixedly connected to screw rod 2, the outside of screw rod 1 is movably connected to slider 1, and screw rod 1 is adapted to slider 1.
[0015] Furthermore, the outside of the second screw rod is movably connected to the second slider, and the second screw rod is adapted to the second slider.
[0016] Furthermore, a slide groove is provided at the upper end of the base, and the upper ends of the slider 1 and the slider 2 are fixedly connected with a clamping block, the clamping block passes through the slide groove and is slidably connected to the slide groove, and the upper end of the clamping block is fixedly connected to the movable plate.
[0017] Furthermore, a guide column is fixedly connected inside the base, and a pair of guide blocks are slidably connected outside the guide column. The right guide block is fixedly connected to the slider 1, and the left guide block is fixedly connected to the slider 2.
[0018] In summary, the utility model has the following beneficial effects:
[0019] 1. By setting up the leakage detection component, the hydraulic cylinder drives the output rod, the connecting plate and the thermal imager to move up and down, so that the leakage of heating pipes at different heights can be detected. When the heating pipe leaks, the temperature of the leaking area will be higher than the temperature of the normal area in a short time. Therefore, the leakage of the heating pipe can be judged according to the imaging of the thermal imager, and the rod-type linear motor will drive the thermal imager to move left and right, so as to conduct all-round detection of the leakage of heating pipes of different lengths;
[0020] 2. By setting the limit detection component, not only can the heating pipeline be limited, but also further leakage detection can be carried out on the heating pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 Schematic diagram of the overall structure of this embodiment;
[0022] Figure 2 is a three-dimensional structural diagram of the leakage detection component in this embodiment;
[0023] Figure 3 is a schematic diagram of the structure of the wedge block 2 in the present embodiment;
[0024] Figure 4 is a three-dimensional structural schematic diagram of a wedge block in this embodiment;
[0025] Figure 5 Schematic diagram of the structure of the cross section of the driving component in this embodiment.
[0026] In the figure, 1, base; 2, drive assembly; 201, servo motor; 202, screw rod 1; 203, screw rod 2; 204, slider 1; 205, slider 2; 206, slide; 207, block; 208, guide column; 209, guide block; 3, limit detection assembly; 301, fixed plate; 302, wedge block 1; 303, pipeline booster; 304, booster pipeline; 305, pressure gauge; 306, wedge block 2; 307, moving plate; 308, electric push rod; 309, connecting rod; 4, leakage detection assembly; 401, hydraulic cylinder; 402, output rod; 403, thermal imager; 404, bracket; 405, locking bolt; 406, connecting plate; 407, connecting block; 408, rod-type linear motor; 409, guide rod; 410, sleeve; 411, connecting plate. DETAILED DESCRIPTION
[0027] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0028] The same parts are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "bottom" and "top", "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
[0029] Reference Figure 1 As shown, a heating pipe leakage detection device in a preferred embodiment of the utility model comprises a base 1, a driving component 2 is connected inside the base 1, a limit detection component 3 is connected to the upper end of the driving component 2, and a leakage detection component 4 is connected to the upper end of the base 1;
[0030] Reference Figure 1-Figure 2 As shown, the leakage detection component 4 includes a hydraulic cylinder 401, the lower end of the output end of the hydraulic cylinder 401 is fixedly connected to an output rod 402, the lower end of the output rod 402 is fixedly connected to a thermal imager 403, the upper end of the base 1 is fixedly connected to a pair of brackets 404, the upper ends of the pair of brackets 404 are connected to a connecting piece 406 through a locking bolt 405, the upper end of the connecting piece 406 is fixedly connected to a connecting block 407, the opposite end surface of the connecting block 407 is fixedly connected to a rod-type linear motor 408, the opposite end surface of the connecting block 407 is fixedly connected to a guide rod 409, the outer side of the guide rod 409 is slidably connected to a sleeve 410, the sleeve 410 and the driving end of the rod-type linear motor 408 are fixedly connected to a connecting plate 411, and the hydraulic cylinder 401 is fixedly connected to the upper end of the connecting plate 411.
[0031] By setting up the leakage detection component 4, the hydraulic cylinder 401 drives the output rod 402, the connecting plate 411 and the thermal imager 403 to move up and down, so that the leakage of heating pipes at different heights can be detected. When the heating pipe leaks, the temperature of the leaking area will be higher than the temperature of the normal area in a short time. Therefore, the leakage of the heating pipe can be judged according to the imaging of the thermal imager 403, and the rod-type linear motor 408 will drive the thermal imager 403 to move left and right, so as to perform all-round detection of the leakage of heating pipes of different lengths.
[0032] Reference Figure 1 , Figure 3 and Figure 4 As shown, the limit detection assembly 3 includes a pair of fixed plates 301, and the pair of fixed plates 301 are symmetrically distributed on the left and right sides, and the right end of the left fixed plate 301 is fixedly connected with a wedge block 1 302.
[0033] By setting the limit detection component 3, not only the heat supply pipeline can be limited, but also the heat supply pipeline can be further leak detected.
[0034] Reference Figure 1 , Figure 3 and Figure 4 As shown, the right end of the right fixed plate 301 is fixedly connected to a pipeline booster 303, the left end of the pipeline booster 303 is fixedly connected to a boosting pipeline 304, the outside of the boosting pipeline 304 is fixedly connected to a pressure gauge 305, the left end of the boosting pipeline 304 is fixedly connected to a wedge block 2 306, and the boosting pipeline 304 runs through the wedge block 2 306.
[0035] By setting up a pipeline booster 303, using wedge block 1 302 and wedge block 2 306 to block the two ends of the heating pipeline, and using the pipeline booster 303 to cooperate with the boosting pipeline 304 to increase the pressure inside the heating pipeline, the heating pipeline is connected to the boosting pipeline 304. Therefore, the pressure inside the heating pipeline can be known based on the pressure inside the boosting pipeline 304 detected by the pressure gauge 305, so as to detect whether there is a leak in the heating pipeline based on the size and change of the pressure.
[0036] Reference Figure 1 , Figure 3 and Figure 4 As shown, a pair of movable plates 307 are slidably connected to the upper end of the base 1, and an electric push rod 308 is fixedly connected to the upper end of the pair of movable plates 307. A connecting rod 309 is fixedly connected to the upper end of the output end of the electric push rod 308, and the connecting rod 309 is fixedly connected to the fixed plate 301.
[0037] Reference Figure 1 and Figure 5As shown, the drive assembly 2 includes a servo motor 201, which is fixedly connected to the right end of the base 1, and the left end of the output end of the servo motor 201 is fixedly connected to a screw rod 202, and the left end of the screw rod 202 is fixedly connected to a screw rod 203, and the outside of the screw rod 202 is movably connected to a slider 204, and the screw rod 202 is adapted to the slider 204.
[0038] Reference Figure 1 and Figure 5 As shown, the outer part of the screw rod 203 is movably connected with the slider 205 , and the screw rod 203 is matched with the slider 205 .
[0039] Reference Figure 1 and Figure 5 As shown, a slide groove 206 is provided at the upper end of the base 1, and the upper ends of the slider 1 204 and the slider 2 205 are fixedly connected with a block 207, the block 207 passes through the slide groove 206 and is slidably connected to the slide groove 206, and the upper end of the block 207 is fixedly connected to the movable plate 307.
[0040] By setting the driving component 2, the servo motor 201 drives the screw rod 1 202 and the screw rod 203 with opposite teeth to rotate, thereby driving the slider 1 204, the slider 205 and the wedge block 1 302 and the wedge block 2 306 to move in the opposite direction, so that the wedge block 1 302 and the wedge block 2 306 can be used to block the two ends of the heating pipe to limit the heating pipe.
[0041] Reference Figure 1 and Figure 5 As shown, a guide column 208 is fixedly connected inside the base 1, and a pair of guide blocks 209 are slidably connected outside the guide column 208. The right guide block 209 is fixedly connected to the slider 1 204, and the left guide block 209 is fixedly connected to the slider 2 205.
[0042] By providing the guide column 208 and the guide block 209 , a guiding function can be provided to the slider 1 204 and the slider 2 205 .
[0043] Specific implementation process: the servo motor 201 drives the screw rod 1 202 and the screw rod 203 with opposite teeth to rotate, thereby driving the slider 1 204, the slider 205 and the wedge block 1 302 and the wedge block 2 306 to move in the opposite direction, so that the wedge block 1 302 and the wedge block 2 306 can be used to block the two ends of the heating pipe to limit the heating pipe;
[0044] The hydraulic cylinder 401 drives the output rod 402, the connecting plate 411 and the thermal imager 403 to move up and down, and can detect the leakage of heating pipes at different heights. When the heating pipe leaks, the temperature of the leaking area will be higher than the temperature of the normal area in a short time. Therefore, the leakage of the heating pipe can be judged according to the imaging of the thermal imager 403, and the rod-type linear motor 408 drives the thermal imager 403 to move left and right, so as to perform all-round detection of the leakage of heating pipes of different lengths.
[0045] The pipeline booster 303 cooperates with the boosting pipeline 304 to increase the pressure inside the heating pipeline. The heating pipeline is connected to the boosting pipeline 304. Therefore, the pressure inside the heating pipeline can be known based on the pressure inside the boosting pipeline 304 detected by the pressure gauge 305, so as to detect whether there is a leak in the heating pipeline based on the size and change of the pressure.
[0046] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A heating pipeline leakage detection device, characterized in that: It comprises a base (1), the interior of the base (1) is connected to a driving component (2), the upper end of the driving component (2) is connected to a limit detection component (3), and the upper end of the base (1) is connected to a leakage detection component (4); The leakage detection assembly (4) comprises a hydraulic cylinder (401), the lower end of the output end of the hydraulic cylinder (401) is fixedly connected to an output rod (402), the lower end of the output rod (402) is fixedly connected to a thermal imager (403), the upper end of the base (1) is fixedly connected to a pair of brackets (404), the upper ends of the pair of brackets (404) are both connected to a connecting piece (406) via a locking bolt (405), and the upper end of the connecting piece (406) is fixedly connected to a connecting piece (406). The connecting block (407) is fixedly connected to the opposite end surface of the connecting block (407) with a rod-type linear motor (408), the opposite end surface of the connecting block (407) is fixedly connected to a guide rod (409), the outer portion of the guide rod (409) is slidably connected to a sleeve (410), the sleeve (410) and the driving end of the rod-type linear motor (408) are fixedly connected to a connecting plate (411), and the hydraulic cylinder (401) is fixedly connected to the upper end of the connecting plate (411).
2. A heating pipeline leakage detection device according to claim 1, characterized in that: The limit detection assembly (3) comprises a pair of fixed plates (301), the pair of fixed plates (301) are symmetrically distributed on the left and right, and the right end of the left fixed plate (301) is fixedly connected to a wedge block 1 (302).
3. A heating pipeline leakage detection device according to claim 2, characterized in that: The right end of the fixed plate (301) on the right side is fixedly connected to a pipeline booster (303), the left end of the pipeline booster (303) is fixedly connected to a boosting pipeline (304), the outside of the boosting pipeline (304) is fixedly connected to a pressure gauge (305), the left end of the boosting pipeline (304) is fixedly connected to a wedge block 2 (306), and the boosting pipeline (304) passes through the wedge block 2 (306).
4. A heating pipeline leakage detection device according to claim 3, characterized in that: The upper end of the base (1) is slidably connected to a pair of movable plates (307), the upper ends of the pair of movable plates (307) are fixedly connected to electric push rods (308), the upper ends of the output ends of the electric push rods (308) are fixedly connected to connecting rods (309), and the connecting rods (309) are fixedly connected to the fixed plate (301).
5. A heating pipeline leakage detection device according to claim 4, characterized in that: The driving assembly (2) comprises a servo motor (201), the servo motor (201) being fixedly connected to the right end of the base (1), the left end of the output end of the servo motor (201) being fixedly connected to a screw rod 1 (202), the left end of the screw rod 1 (202) being fixedly connected to a screw rod 2 (203), the outside of the screw rod 1 (202) being movably connected to a slider 1 (204), and the screw rod 1 (202) being adapted to the slider 1 (204).
6. A heating pipeline leakage detection device according to claim 5, characterized in that: The second screw rod (203) is externally movably connected to the second slider (205), and the second screw rod (203) is adapted to the second slider (205).
7. A heating pipeline leakage detection device according to claim 6, characterized in that: A slide groove (206) is provided at the upper end of the base (1); a clamping block (207) is fixedly connected to the upper ends of the slider 1 (204) and the slider 2 (205); the clamping block (207) passes through the slide groove (206) and is slidably connected to the slide groove (206); and the upper end of the clamping block (207) is fixedly connected to the movable plate (307).
8. A heating pipeline leakage detection device according to claim 7, characterized in that: A guide column (208) is fixedly connected inside the base (1), and a pair of guide blocks (209) are slidably connected outside the guide column (208), wherein the right guide block (209) is fixedly connected to the first slider (204), and the left guide block (209) is fixedly connected to the second slider (205).
Citation Information
Patent Citations
Heat supply pipeline leakage detection device in urban central heat supply pipe network
CN216010441U