LED car light

By designing fixed snaps, recessed slots and limit lock pin solder joints in the LED headlights, the overall fixed connection and circuit connection of the fan, connecting bracket and drive circuit board are achieved, and various problems in the existing LED headlights are solved during the fan installation process, improving production efficiency and product quality.

CN222718049UActive Publication Date: 2025-04-04SHEN ZHEN ARASTAR INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421101123.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-04-04
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During the fan installation process, existing LED headlights have problems such as loose pin insertion, high welding process requirements, low production efficiency, high recognition difficulty, manual cutting of pins, large quality hazards, easy insertion and reverse directions of extreme positive and negative polarity, and easy to skew in welding, resulting in safety hazards and high labor costs.

Method used

A LED headlight is designed, by setting fixed snaps with symmetrical diameters on the fan circuit board, depressed card slots, card holders and circuit components are designed on the connecting bracket, corresponding installation positions are designed on the driving circuit board, and the limit lock pin solder joints are used to achieve the overall fixed connection and circuit connection between the fan, connecting bracket and the driving circuit board.

Benefits of technology

The overall fixed installation and overall circuit connection between the fan, connecting bracket and the driver circuit board are realized, which simplifies the installation process, improves work efficiency, reduces labor and production costs, and improves the pass rate and stability of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an LED car lamp, which is characterized by: a radially symmetrical fixing buckle is designed on the fan circuit board, a concave card slot, a card seat, and a circuit element are designed on the connecting bracket; a radially symmetrical mounting position is designed on the driving circuit board; during installation, the fixing buckle is inserted into the concave card slot and welded, and the card seat of the connecting bracket is inserted into the mounting position of the driving circuit board and welded, so that the fan circuit board, the connecting bracket, and the driving circuit board can be fixedly installed as a whole and the overall circuit connection can be achieved; the installation is simple, a large amount of manpower and working hours are saved, the work efficiency is high, the fan main body has good fixing performance, the product qualification rate is extremely high, the welding process is simple, and the merchant is easy to produce, which greatly reduces the merchant's manpower, working hours, and production costs.
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Description

[Technical field]

[0001] The utility model relates to an LED car lamp, in particular to an installation structure of a fan of the LED car lamp. [Background technology]

[0002] LED car lights use LED light-emitting diodes as light sources. During use, LEDs will generate a lot of heat, so fans need to be installed to dissipate the heat.

[0003] When installing LED headlights currently on the market, the fan circuit board is fixedly installed with the driver circuit board of the LED headlight and the circuit is connected. The installation method adopts a pin welding process, that is, the pins are welded at the lower end of the fan circuit board, and then the pins are inserted into the corresponding holes of the driver circuit board of the LED headlight and welded again to fix it. At the same time, the fan circuit board and the driver circuit board are connected through the solder joints.

[0004] However, this method has great defects: 1. In the actual production / installation of the fan, the fan circuit board must be welded and installed in advance, and then the pins must be inserted into the corresponding holes of the driver circuit board for welding. The welding position is small, and the pins are prone to loosening during the welding process. The welding process requires high requirements, and there are serious risks of welding leakage and cold welding, and the production efficiency is low; 2. When the finished LED lamps are produced, because the fan pins are small, when inserting them into the corresponding holes on the LED lamp driver circuit board, it is difficult to identify and insert, which is time-consuming and laborious; and after the pins are welded, the excessively long pins need to be manually cut off. The manually cut pins are uneven, the quality risks are great, and the work efficiency is extremely low. At the same time, the positive and negative polarity directions of the fan poles are easy to be inserted in reverse, the welding is easy to be skewed, and cold welding occurs, resulting in the loosening of the fan. Due to the vibration caused by the rotation of the fan and the bumps of the vehicle, the solder joints are broken, resulting in short circuits and safety hazards. At the same time, the labor cost is seriously wasted, causing serious quality risks and cost waste for the manufacturers of LED lamps. [Summary of the invention]

[0005] The utility model provides an LED car lamp, comprising an LED car lamp body, in which a fan is installed, and the fan is fixedly connected with a driving circuit board in the LED car lamp body through a connecting bracket and the whole circuit is connected.

[0006] The fan circuit board of the fan is fixed on a base below the fan, and two diametrically symmetrical sides of the fan circuit board are provided with corresponding fixing buckles extending outward, and a welding plate is provided below the fixing buckles.

[0007] The driving circuit board is provided with corresponding recessed mounting positions on two diametrically symmetrical sides.

[0008] Circuit elements are arranged on both outer sides of the connecting bracket, and corresponding recessed card slots are arranged on both inner sides, and the lowermost end of the connecting bracket is an insertion position.

[0009] The fixing buckles on both sides of the fan circuit board are inserted into the recessed slots of the connecting bracket, and the connection parts are welded to form limit lock pin welding points, so that the fan circuit board and the connecting bracket are fixedly connected and the circuit is connected.

[0010] The insertion position at the lower end of the connecting bracket is inserted into the installation position of the driving circuit board, and the connection is welded and fixed to form a limit lock pin welding point. The connecting bracket and the driving circuit board are fixedly connected and the circuit is connected, so that the fan, the connecting bracket, and the driving circuit board are fixedly connected as a whole and the circuit is connected as a whole.

[0011] As a preferred solution, the LED lamp body is also provided with an LED lamp copper base plate assembly, and the LED lamp copper base plate assembly is installed in the LED lamp body at the upper end of the connecting bracket. Circuit elements are provided on the copper base plate, which are electrically connected to the circuit elements of the connecting bracket, thereby realizing overall circuit connectivity between the LED lamp copper base plate assembly, the connecting bracket, the fan circuit board, and the driving circuit board in the LED lamp body.

[0012] The beneficial effects of the utility model are as follows: a radially symmetrical fixing buckle is designed on the fan circuit board, a recessed card slot, a card seat, and a circuit element are designed on the connecting bracket; a radially symmetrical mounting position is designed on the driving circuit board; during installation, the fixing buckle is inserted into the recessed card slot and welded, and the card seat of the connecting bracket is inserted into the mounting position of the driving circuit board and welded, so that the overall fixed installation and overall circuit connection between the fan circuit board, the connecting bracket, and the driving circuit board can be achieved; its installation is simple, saves a lot of manpower and working hours, has high work efficiency, has good fan body fixing performance, has a very high product qualification rate, has a simple welding process, is easy for merchants to produce, and greatly reduces the merchants' manpower, working hours, and production costs.

Brief Description of the Drawings

[0013] Figure 1 This is a schematic diagram of the fan and the driver circuit board of the utility model after installation;

[0014] Figure 2 This is a schematic diagram of the fan of the utility model;

[0015] Figure 3 It is a schematic diagram of an exploded view of the utility model;

[0016] Figure 4 This is a schematic diagram of the utility model being installed in an LED vehicle lamp body.

[0017] Among them: 100-LED car light body, 10-fan, 11-base, 12-fan circuit board, 13-fixed card board, 14-welding plate, 20-connecting bracket, 21-recessed card slot, 22-circuit element, 23-card edge, 30-drive circuit board, 31-installation position, 40-LED lamp copper base plate assembly, a-limit lock pin welding point. [Specific implementation method]

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0020] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", "installation" and the like should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] See also Figure 1-Figure 4 The utility model provides an LED car light, comprising an LED car light body (100), wherein a fan (10) is installed in the LED car light body (100), and the fan (10) and a driving circuit board (30) of the LED car light body (100) are fixedly connected via a connecting bracket (20) and are in overall circuit communication.

[0022] The fan circuit board (12) of the fan (10) is fixed on a base (11) below the fan (10), and corresponding fixing buckles (13) extending outward are provided on two diametrically symmetrical sides of the fan circuit board (12), and a welding plate (14) is provided below the fixing buckle (13).

[0023] The driving circuit board (30) is provided with corresponding installation positions (31) on two diametrically symmetrical sides.

[0024] Corresponding recessed card slots (21) are provided on the two inner sides of the connecting bracket (20), a circuit element (22) is provided on the connecting bracket (20), and the lower end of the recessed card slot (21) of the connecting bracket (20) is a card edge (23).

[0025] The fixing buckles (13) on both sides of the fan circuit board (12) are inserted into the recessed slots (21) of the connecting bracket (20), and the connection is welded to form a limit lock pin welding point (a). The welding makes the connection between the fan circuit board (12) and the connecting bracket (20) more fixed, and the circuit is connected at the same time.

[0026] The holder (23) at the lower end of the connecting bracket (20) is inserted into the installation position (31) of the driving circuit board (30) and is welded to form a limit lock pin welding point (a). The welding makes the connection between the connecting bracket (20) and the driving circuit board (30) more fixed and the circuit is connected at the same time, so that the fan (10), the connecting bracket (20) and the driving circuit board (30) are fixedly connected as a whole and the whole circuit is connected.

[0027] In the utility model, the fan circuit board setting is improved and designed, and there is no need to weld pins, thereby reducing the cost of the fan production process. During installation, the fixed card plate of the fan circuit board is inserted into the recessed card slot of the connecting bracket and welded; the card holder of the connecting bracket is inserted into the installation position of the driving circuit board and welded; then the whole is assembled at the lower end of the outer shell of the LED car light body, the LED lamp copper base plate assembly is assembled at the upper end of the outer shell of the LED car light body, the LED lamp copper base plate assembly is connected with the connecting bracket circuit, and after the outer shell base is installed, the overall installation of the LED car light and the overall circuit connection can be completed.

[0028] Because the fan body rotates continuously when working and generates vibration or vehicle bumps, the fixed card is inserted into the recessed slot and welded at the connection to form a limit lock pin weld point to fix the position, prevent the fixed card from moving in the recessed slot, and increase the stability of the fan installation; and the connection position is flat, the welding process requirements are simple and easy to weld, the installation speed is fast, and the product qualification rate is extremely high.

[0029] The above description is only a preferred embodiment of the utility model, and the above specific embodiment is not a limitation of the utility model. Various deformations and modifications may occur within the technical concept of the utility model, and any modification, modification or equivalent replacement made by ordinary technicians in this field based on the above description belongs to the scope of protection of the utility model.

Claims

1. An LED car light, comprising an LED car light body (100), a fan (10) installed in the LED car light body (100), the fan (10) and a driving circuit board (30) in the LED car light body (100) being fixedly connected via a connecting bracket (20) and being in overall circuit communication, characterized in that: The fan circuit board (12) of the fan (10) is fixed on a base (11) below the fan (10), and two diametrically symmetrical sides of the fan circuit board (12) are provided with corresponding fixing buckles (13) extending outward, and a welding plate (14) is provided below the fixing buckles (13); The driving circuit board (30) is provided with corresponding installation positions (31) on two diametrically symmetrical sides; Circuit elements (22) are provided on both outer sides of the connecting bracket (20), and corresponding recessed slots (21) are provided on both inner sides; the lowermost end of the connecting bracket (20) is an insertion position (23); The fixing buckles (13) on both sides of the fan circuit board (12) are inserted into the recessed slots (21) of the connecting bracket (20), and the connection is welded and fixed to form a limit lock pin welding point (a), so that the fan circuit board (12) and the connecting bracket (20) are fixedly connected and connected in circuit; The insertion position (23) at the lower end of the connecting bracket (20) is inserted into the installation position (31) of the driving circuit board (30), and the connection is welded and fixed to form a limit lock pin welding point (a), so that the connecting bracket (20) and the driving circuit board (30) are fixedly connected and connected in circuit, so that the fan (10), the connecting bracket (20) and the driving circuit board (30) are fixedly connected as a whole and connected in circuit as a whole.

2. The LED vehicle lamp according to claim 1, characterized in that: The LED lamp body (100) is also provided with an LED lamp copper substrate assembly (40), which is installed in the LED lamp body (100) at the upper end of the connecting bracket (20), and the LED lamp copper substrate assembly (40) is provided with circuit elements, which are electrically connected to the circuit elements of the connecting bracket (20), thereby achieving overall circuit connection between the LED lamp copper substrate assembly (40), the connecting bracket (20), the fan circuit board (12), and the drive circuit board (30) in the LED lamp body (100).

Citation Information

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