Kitchen panel lights
By using high temperature-resistant and flame-retardant polypropylene material and ultrasonic welding technology, the existing kitchen flat lamp metal lamp shells have been solved, and the cost reduction, production simplification and product performance improvement are achieved.
Patent Information
- Application Number
- CN202421618294.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The metal lamp shells of existing kitchen flat lamps are costly and complex in production, and the complex connection method increases assembly time and difficulty, affecting service life and safety.
The plastic lamp shell made of high-temperature resistant and flame-retardant polypropylene material is firmly connected to the lamp shell through ultrasonic welding technology, simplifying the assembly process and improving the connection strength.
It reduces material and production costs, simplifies the assembly process, improves the overall performance and reliability of the product, ensures the stability and safety of the lamps, and extends the service life.
Smart Images

Figure CN222718083U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a flat panel lamp for kitchen. Background Art
[0002] In the prior art, kitchen flat panel lights usually use metal materials to make lamp shells. Metal lamp shells have high strength and durability, but they also have some significant disadvantages. First, the manufacturing cost of metal lamp shells is high, which affects the market competitiveness of products. Second, the connection between the metal lamp shell and the diffuser needs to be completed through complex assembly processes, which increases the complexity and cost of the production process. In addition, metal materials are relatively heavy, which is not conducive to installation and maintenance.
[0003] In traditional metal lamp housing designs, the lamp housing and the diffuser are usually connected by screws, buckles or adhesives, etc. These methods not only increase assembly time and difficulty, but may also become loose or fall off during long-term use, affecting the service life and safety of the lamp. Utility Model Content
[0004] The utility model aims to provide a kitchen flat panel lamp which reduces material cost and production complexity and improves the overall performance and reliability of the product.
[0005] The purpose of the utility model is achieved in this way:
[0006] A flat panel lamp for kitchen includes a high temperature resistant and flame retardant plastic lamp shell, a lamp board and a diffusion plate, wherein the lamp board is arranged in the inner cavity of the plastic lamp shell, the diffusion plate is arranged on the plastic lamp shell, the diffusion plate and the plastic lamp board are welded together by ultrasonic wave, the diffusion plate seals the inner cavity of the plastic lamp shell, and the light of the lamp board passes through the diffusion plate and is emitted outward.
[0007] The high temperature resistant and flame retardant plastic lamp shell is used to replace the traditional metal material, which greatly reduces the cost of raw materials.
[0008] Plastic materials are easier to process and shape than metals, which simplifies the production process and further reduces manufacturing costs.
[0009] The diffuser plate is firmly connected to the plastic lamp housing through ultrasonic welding technology, which reduces the use of screws, clips or adhesives in traditional methods and significantly simplifies the assembly process.
[0010] Ultrasonic welding is highly efficient and automated, which improves production efficiency and reduces labor costs and assembly time.
[0011] The connection formed by ultrasonic welding has high strength and good sealing, ensuring that the lamp is not easy to loosen or fall off during use.
[0012] The strong connection between the lamp housing and the diffuser prevents dust and moisture from entering the interior of the lamp housing, improving the durability and service life of the lamp.
[0013] The high-transmittance diffusion panel material makes the light emitted by the light panel evenly distributed, reduces glare, and provides a softer and more uniform lighting effect. It is suitable for places that require uniform lighting, such as kitchens.
[0014] The diffuser plate closes the inner cavity of the plastic lamp housing, so that the light is concentrated and emitted outward through the diffuser plate, thereby improving the light efficiency utilization rate of the lamp.
[0015] Plastic lamp housings are lighter and easier to transport, install and maintain than traditional metal lamp housings.
[0016] The simplified assembly structure and reliable welding connection reduce the maintenance frequency and difficulty and improve the convenience of use.
[0017] The use of high temperature resistant and flame retardant plastic materials improves the safety of lamps in high temperature environments and reduces fire hazards.
[0018] The insulating properties of plastic materials avoid electrical safety issues between electrical components and the lamp housing, enhancing overall safety.
[0019] The plastic lamp housing and diffuser are made of recyclable materials, which meets environmental protection requirements and reduces the impact on the environment.
[0020] Lower production energy and material consumption further improves the environmental performance of the product.
[0021] The purpose of the utility model can also be solved by the following technical measures:
[0022] Furthermore, the plastic lamp housing is made of polypropylene.
[0023] Polypropylene material has good high temperature resistance and can maintain stability at higher temperatures, making it suitable for long-term use in high temperature environments such as kitchens.
[0024] Polypropylene material has good flame retardant properties, which can effectively prevent the spread of fire and improve the safety of the lamp.
[0025] Polypropylene is lighter than metal, making it easier to transport, install and maintain.
[0026] The material is easy to process and shape, and can achieve complex shapes and structural designs to meet the needs of different lamp designs.
[0027] Polypropylene has excellent electrical insulation properties and can effectively isolate electrical components, improving the safety and stability of lamps.
[0028] Compared with metal materials, polypropylene has lower raw material costs and more economical manufacturing costs, which helps to reduce the overall cost of the product.
[0029] Furthermore, the diffusion plate is made of polypropylene.
[0030] Polypropylene material has good light transmittance and light scattering properties, which can evenly disperse the light emitted by the light panel, reduce glare and improve lighting effects.
[0031] Polypropylene material has good weather resistance and chemical stability, is not easily affected by environmental factors, and maintains long-term stable optical properties.
[0032] The diffuser is made of polypropylene, which is lighter than traditional materials such as glass, making it easier to transport, install and maintain.
[0033] Polypropylene material is easy to process and shape, and can achieve complex geometric shapes and design requirements to meet the needs of different lamp designs.
[0034] Polypropylene material has good flame retardant properties, which can effectively prevent the spread of fire and improve the safety of the lamp.
[0035] Compared to other optical materials such as glass or plexiglass, polypropylene has lower raw material costs and more economical manufacturing costs, which helps to reduce the overall cost of the product.
[0036] Furthermore, a diffusion plate support is provided at the open opening of the plastic lamp housing, the diffusion plate sits on the diffusion plate support, and the diffusion plate and the diffusion plate support are welded together by ultrasonic welding.
[0037] The diffuser panel base acts as a supporting base, providing a stable support for the diffuser panel, effectively preventing movement or loosening during use, and improving the overall structural stability of the lamp.
[0038] The open-mouth design and the setting of the diffuser plate support make the installation of the diffuser plate easier, reduce the assembly steps and time, and improve production efficiency.
[0039] The application of ultrasonic welding technology further simplifies the connection process. Compared with traditional screws or adhesives, no additional fasteners are required, reducing parts and assembly costs.
[0040] The connection formed by ultrasonic welding has high strength and good sealing, which effectively prevents dust, moisture or other external factors from entering the lamp housing and prolongs the service life of the lamp.
[0041] The diffuser plate base provides additional support for the diffuser plate, reducing the vibration or deformation that may occur in the diffuser plate during long-term use, and improving the stability and reliability of the lamp.
[0042] The design of the diffuser base ensures a tight connection between the diffuser and the lamp housing, helps to evenly distribute light and reduce glare, thus improving the optical effect and lighting quality of the lamp.
[0043] Furthermore, the outer surface of the plastic lamp housing is provided with heat dissipation fins or heat dissipation ribs.
[0044] The provision of the heat dissipation fins or heat dissipation ribs effectively increases the surface area of the plastic lamp housing and improves the heat dissipation efficiency.
[0045] These structures can effectively enhance the lamp's ability to dissipate heat from the external environment, reduce the temperature increase caused by heat generation during long-term use of the lamp, and maintain the stability and long life of the lamp.
[0046] Heat dissipation fins or heat dissipation ribs can help quickly transfer the heat generated inside the lamp to the external air, effectively improving the thermal management capabilities of the lamp.
[0047] This design reduces the risk of overheating caused by heat accumulation during operation of the lamp and improves the stability and safety of the lamp.
[0048] By enhancing the heat dissipation performance, the heat sink fins or ribs help to reduce the operating temperature of the internal components of the lamp, thereby extending the service life of the lamp.
[0049] The aging speed of components in high temperature environment is reduced, and the reliability and durability of lamps are improved.
[0050] Effective heat dissipation design can reduce the rise in the surface temperature of the lamp, reduce the risk of users coming into contact with high-temperature surfaces, and improve product safety.
[0051] This is especially important for environments such as kitchens that require long-term use, and can effectively prevent scalding accidents.
[0052] The design of the heat dissipation fins or heat dissipation ribs usually does not require additional energy consumption or maintenance costs, meets environmental protection requirements, and helps to reduce overall manufacturing costs.
[0053] Furthermore, it also includes a power cord, the plastic lamp housing is provided with a wire through hole, one end of the power cord passes through the wire through hole and extends into the plastic lamp housing to connect with the lamp board, and the other end of the power cord passes through the wire through hole and extends outward.
[0054] The beneficial effects of the utility model are as follows:
[0055] The utility model uses ultrasonic welding technology to firmly connect the diffuser plate and the plastic lamp housing, which reduces the use of screws, buckles or adhesives in traditional methods and significantly simplifies the assembly process. In addition, ultrasonic welding is efficient and highly automated, which improves production efficiency and reduces labor costs and assembly time. In addition, the connection formed by ultrasonic welding has high strength and good sealing, ensuring that the lamp is not prone to loosening or falling off during use.
[0056] The utility model adopts a plastic lamp shell made of polypropylene material, which has obvious advantages in high temperature resistance, flame retardancy, portability, processing performance, environmental protection and economy, and is particularly suitable for the design and manufacture of kitchen flat panel lamps.
[0057] The utility model adopts a diffusion plate made of polypropylene material, which has significant advantages in optical performance, durability, safety, environmental protection and cost-effectiveness, and is particularly suitable for the design and manufacture of kitchen flat panel lights, and can effectively improve the market competitiveness and user experience of the product.
[0058] The utility model can significantly improve the structural stability, production efficiency and product performance of the kitchen flat panel lamp by arranging a diffusion plate base at the open mouth of the plastic lamp shell and firmly connecting the diffusion plate and the base by ultrasonic welding. It is an innovative and practical design solution.
[0059] The utility model can significantly improve the heat dissipation efficiency and thermal management capability of the kitchen flat panel lamp by arranging heat dissipation fins or heat dissipation ribs on the outer surface of the plastic lamp shell, while enhancing the safety and reliability of the product, which is an effective means of improving and optimizing the design. BRIEF DESCRIPTION OF THE DRAWINGS
[0060] Figure 1 This is a schematic diagram of a flat panel light for the kitchen.
[0061] Figure 2 This is another angle diagram of the flat panel light for the kitchen.
[0062] Figure 3 This is a cross-sectional view of a flat panel light for kitchen use.
[0063] Figure 4 This is an exploded view of a flat panel light for the kitchen. DETAILED DESCRIPTION
[0064] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0065] Example, combined with Figures 1 to 4As shown, a flat panel lamp for kitchen includes a high temperature resistant and flame retardant plastic lamp housing 1, a lamp panel 2 and a diffuser plate 3. The lamp panel 2 is arranged in the inner cavity of the plastic lamp housing 1, and the diffuser plate 3 is arranged on the plastic lamp housing 1. The diffuser plate 3 and the plastic lamp panel 2 are welded together by ultrasonic welding. The diffuser plate 3 closes the inner cavity of the plastic lamp housing 1, and the light of the lamp panel 2 passes through the diffuser plate 3 and is emitted outward.
[0066] Furthermore, the plastic lamp housing 1 is a plastic lamp housing 1 made of polypropylene.
[0067] Furthermore, the diffusion plate 3 is a diffusion plate 3 made of polypropylene.
[0068] Furthermore, a diffusion plate support 11 is disposed at the open opening of the plastic lamp housing 1 , the diffusion plate 3 is seated on the diffusion plate support 11 , and the diffusion plate 3 and the diffusion plate support 11 are welded together by ultrasonic welding.
[0069] Furthermore, the outer surface of the plastic lamp housing 1 is provided with heat dissipation fins 4 .
[0070] Furthermore, it also includes a power cord 5. The plastic lamp housing 1 has a wire through hole. One end of the power cord 5 passes through the wire through hole and extends into the plastic lamp housing 1 to connect to the lamp board 2. The other end of the power cord 5 passes through the wire through hole and extends outward.
Claims
1. A flat panel lamp for kitchen, comprising a high temperature resistant and flame retardant plastic lamp housing (1), a lamp panel (2) and a diffusion plate (3), characterized in that: The lamp panel (2) is arranged in the inner cavity of the plastic lamp housing (1), and the diffuser plate (3) is arranged on the plastic lamp housing (1). The diffuser plate (3) and the plastic lamp panel (2) are welded together by ultrasonic welding. The diffuser plate (3) seals the inner cavity of the plastic lamp housing (1), and light from the lamp panel (2) passes through the diffuser plate (3) and is emitted outward.
2. The kitchen flat panel light according to claim 1, characterized in that: The plastic lamp housing (1) is a plastic lamp housing (1) made of polypropylene.
3. The kitchen flat panel light according to claim 1, characterized in that: The diffusion plate (3) is a diffusion plate (3) made of polypropylene material.
4. The kitchen flat panel light according to claim 1, characterized in that: The open opening of the plastic lamp housing (1) is provided with a diffusion plate support platform (11), the diffusion plate (3) sits on the diffusion plate support platform (11), and the diffusion plate (3) and the diffusion plate support platform (11) are welded together by ultrasonic welding.
5. The kitchen flat panel light according to claim 1, characterized in that: The outer surface of the plastic lamp housing (1) is provided with heat dissipation fins (4) or heat dissipation ribs.
6. The kitchen flat panel light according to claim 1, characterized in that: It also comprises a power cord (5), the plastic lamp housing (1) being provided with a wire through hole, one end of the power cord (5) passing through the wire through hole and extending into the plastic lamp housing (1) to connect to the lamp board (2), and the other end of the power cord (5) passing through the wire through hole and extending outward.