An emulsifier grouting tray
By designing the tray unit and the unloading lifting unit of the emulsifier grouting tray, the problems of inconvenience and residue of the emulsifier in the prior art are solved, and high-quality molding of the emulsifier is achieved in a rapid, complete unloading and cooling and setting of the emulsifier.
Patent Information
- Application Number
- CN202421380520.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing emulsifier grouting tray is inconvenient when unloading, and after unloading, the emulsifier residue may easily stick to the tray, affecting the overall quality of cooling and shaping.
An emulsifier grouting material tray is designed, including a material tray unit and a discharge hoisting unit. The material tray unit consists of the material tray body, a cover plate and a piston top plate. The lower side wall of the cover plate is equipped with rectangular cutting edges for cutting and separating emulsifier. The unloading hoisting unit drives the lifting sleeve to lift the piston top plate upward through the adjustment rod, helical gear and threaded rod, thereby achieving rapid unloading of emulsifier.
Through this design, the emulsifier can be discharged quickly and completely, ensuring the quality of cooling and shaping, and avoiding the problem of emulsifier residue.
Smart Images

Figure CN222718462U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grouting material trays, in particular to an emulsifier grouting material tray. Background Art
[0002] Emulsifier is a substance that can improve the surface tension between various constituent phases in the emulsion to form a uniform and stable dispersion system or emulsion. In the production of emulsifier, the grouting tray is a frequently used equipment. The emulsifier liquid can be placed into the grouting tray and then enter the cold storage for cooling.
[0003] After the grouting tray containing the emulsifier is cooled and formed, it is inconvenient to unload it, and after unloading, some emulsifier residues are likely to adhere to the tray, resulting in incomplete unloading, which affects the overall quality of the cooling and shaping of the emulsifier. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In view of the above problems existing in the existing emulsifier grouting material tray, the present utility model is proposed.
[0006] Therefore, the purpose of the utility model is to provide an emulsifier grouting tray, which is suitable for solving the problem that there is a lot of inconvenience in unloading, and after unloading, some emulsifier residues are easily adhered to the tray, resulting in incomplete unloading and affecting the overall quality of emulsifier cooling and shaping.
[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: an emulsifier grouting material tray, comprising:
[0008] A tray unit, comprising a tray body and a cover plate matched with the tray body, the cover plate is provided with a plurality of evenly distributed grouting holes, an opening is provided at the lower end of the tray, and a piston top plate is vertically sealed and slidably connected to the inner wall of the tray;
[0009] The unloading lifting unit includes a support frame fixedly installed at the lower end of the material tray body and a support arm vertically installed on the lower side wall of the support frame, the lower part of the support arm is rotatably connected with an adjusting rod, the adjusting rod passes through the support arm and is fixedly connected with a first bevel gear, a threaded rod is rotatably connected at the center of the lower end of the support frame, the lower end of the threaded rod is fixedly connected with a second bevel gear meshing with the first bevel gear, a lifting sleeve is threadedly connected on the threaded rod, and both sides of the lifting sleeve are fixedly connected to the lower side wall of the piston top plate through corresponding push rods, and the push rods pass through the support frame.
[0010] As a preferred solution of the emulsifier grouting tray described in the utility model, wherein: a rectangular bottom frame is fixedly connected to the lower end of the tray body, and the lower side wall of the rectangular bottom frame is fixedly connected to the support frame.
[0011] As a preferred solution of the emulsifier grouting tray described in the utility model, wherein: the lower side wall of the cover plate is fixedly installed with a rectangular cut edge that matches the size of the inner wall of the tray body, and the cross-section of the rectangular cut edge is set to a right triangle.
[0012] As a preferred solution of the emulsifier grouting material tray described in the utility model, a reinforcing block is fixedly connected to the connection between the upper end of the side wall of the support arm and the lower side wall of the support frame, and the reinforcing block is arranged in a triangle.
[0013] As a preferred solution of the emulsifier grouting material tray described in the utility model, the support frame is arranged in a cross shape, and a pull handle is fixedly connected to the top of the cover plate.
[0014] As a preferred solution of the emulsifier grouting material tray described in the utility model, the first bevel gear and the second bevel gear are both made of manganese steel, and are both provided with evenly distributed anti-slip patterns.
[0015] The beneficial effects of the utility model are as follows: after the emulsifier is cooled and formed on the material tray body, the cover plate is put on, and the rectangular cutting edge on the cover plate can cut and separate the emulsifier from the inner wall of the material tray body, and then the adjusting rod and the first bevel gear are rotated forward, and the second bevel gear meshing with them drives the threaded rod to rotate, and the threaded sleeve threadedly connected with it pushes the piston top plate upward through the push rod, so that the emulsifier in the material tray body can be quickly discharged, thereby ensuring the discharge integrity and molding quality of the cooled and shaped emulsifier. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:
[0017] Figure 1 This is a schematic diagram of the overall structure of an emulsifier grouting material tray proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of a discharging and lifting unit of an emulsifier grouting tray proposed by the utility model;
[0019] Figure 3 The utility model provides a schematic diagram of the rectangular cutting edge and cover plate structure of an emulsifier grouting tray.
[0020] Description of the drawings: 100 tray unit, 101 tray body, 102 cover plate, 103 grouting hole, 104 piston top plate, 105 rectangular bottom frame, 106 rectangular cutting edge, 200 unloading and lifting unit, 201 support frame, 202 support arm, 203 adjusting rod, 204 first bevel gear, 205 second bevel gear, 206 threaded rod, 207 lifting sleeve, 208 push rod. DETAILED DESCRIPTION
[0021] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0023] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0024] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0025] Example
[0026] Reference Figure 1-Figure 3 , which is an embodiment of the utility model, provides an emulsifier grouting tray, including: a tray unit 100 and a discharge lifting unit 200.
[0027] The tray unit 100 includes a tray body 101 and a cover plate 102 matching the tray body 101. A rectangular cutting edge 106 matching the size of the inner wall of the tray body 101 is fixedly installed on the lower side wall of the cover plate 102, and the cross-section of the rectangular cutting edge 106 is set to a right triangle. The setting of the rectangular cutting edge 106 can regularly cut the emulsifier cooled and formed in the tray body 101, so as to facilitate the piston top plate 104 to regularly unload the emulsifier. A plurality of evenly distributed grouting holes 103 are provided on the cover plate 102, an opening is provided at the lower end of the tray, and the inner wall of the plate is vertically sealed and slidably connected with the piston top plate 104. A rectangular bottom frame 105 is fixedly connected to the lower end of the tray body 101, and the lower side wall of the rectangular bottom frame 105 is fixedly connected to the support frame 201. The rectangular bottom frame 105 can limit the descending range of the piston top plate 104 to prevent the piston top plate 104 from falling directly from the tray body 101.
[0028] Secondly, the unloading lifting unit 200 includes a support frame 201 fixedly installed at the lower end of the material tray body 101 and a support arm 202 vertically installed on the lower side wall of the support frame 201. The support frame 201 is arranged in a cross shape, and a pull handle is fixedly connected to the top of the cover plate 102. The setting of the pull handle is convenient for the staff to take and place the cover plate 102. A reinforcing block is also fixedly connected at the connection between the upper end of the side wall of the support arm 202 and the lower side wall of the support frame 201. The reinforcing block is arranged in a triangle. The setting of the reinforcing block improves the connection strength between the support frame 201 and the support arm 202. The lower part of the support arm 202 is rotatably connected to an adjusting rod 203. The adjusting rod 203 passes through the support arm 202 and is fixedly connected to a first bevel gear 204. The center of the lower end of the support frame 201 is rotatably connected to a threaded rod 2 06. The lower end of the threaded rod 206 is fixedly connected with a second bevel gear 205 meshing with the first bevel gear 204. The first bevel gear 204 and the second bevel gear 205 are both made of manganese steel, and the first bevel gear 204 and the second bevel gear 205 are both provided with evenly distributed anti-skid patterns. The first bevel gear 204 and the second bevel gear 205 made of manganese steel have good wear resistance and good extrusion capacity, which prolongs the service life of the two. The setting of the anti-skid patterns improves the meshing stability of the first bevel gear 204 and the second bevel gear 205. A lifting sleeve 207 is threadedly connected to the threaded rod 206, and both sides of the lifting sleeve 207 are fixedly connected to the lower side wall of the piston top plate 104 through corresponding push rods 208, and the push rods 208 are set through the support frame 201.
[0029] During use, after the emulsifier is cooled and formed in the tray body 101, the cover plate 102 is covered, and the rectangular cutting edge 106 thereon can cut and separate the emulsifier from the inner wall of the tray body 101. Then the adjusting rod 203 and the first bevel gear 204 are rotated forward, and the second bevel gear 205 meshing therewith drives the threaded rod 206 to rotate, and the threaded sleeve 207 threadedly connected thereto pushes the piston top plate 104 upward through the push rod 208, so that the emulsifier in the tray body 101 can be quickly discharged, thereby ensuring the discharge integrity and molding quality of the cooled and shaped emulsifier.
[0030] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. An emulsifier grouting tray, characterized in that: include: A material tray unit (100) comprises a material tray body (101) and a cover plate (102) matched with the material tray body (101), the cover plate (102) being provided with a plurality of evenly distributed grouting holes (103), an opening being provided at the lower end of the material tray, and a piston top plate (104) being vertically sealed and slidably connected to the inner wall of the material plate; The unloading lifting unit (200) comprises a support frame (201) fixedly mounted on the lower end of the material tray body (101) and a support arm (202) vertically mounted on the lower side wall of the support frame (201); the lower part of the support arm (202) is rotatably connected to an adjusting rod (203); the adjusting rod (203) passes through the support arm (202) and is fixedly connected to a first bevel gear (204); a threaded rod (206) is rotatably connected to the center of the lower end of the support frame (201); the lower end of the threaded rod (206) is fixedly connected to a second bevel gear (205) meshing with the first bevel gear (204); a lifting sleeve (207) is threadedly connected to the threaded rod (206); both sides of the lifting sleeve (207) are fixedly connected to the lower side wall of the piston top plate (104) through corresponding push rods (208); and the push rods (208) are arranged to pass through the support frame (201).
2. The emulsifier grouting tray according to claim 1, characterized in that: The lower end of the tray body (101) is fixedly connected to a rectangular bottom frame (105), and the lower side wall of the rectangular bottom frame (105) is fixedly connected to the support frame (201).
3. The emulsifier grouting tray according to claim 1, characterized in that: A rectangular cut edge (106) matching the size of the inner wall of the tray body (101) is fixedly mounted on the lower side wall of the cover plate (102), and the cross section of the rectangular cut edge (106) is arranged to be a right triangle.
4. The emulsifier grouting tray according to claim 1, characterized in that: A reinforcing block is also fixedly connected at the connection point between the upper end of the side wall of the support arm (202) and the lower side wall of the support frame (201), and the reinforcing block is arranged in a triangle shape.
5. The emulsifier grouting tray according to claim 1, characterized in that: The support frame (201) is arranged in a cross shape, and a pull handle is fixedly connected to the top end of the cover plate (102).
6. The emulsifier grouting tray according to claim 1, characterized in that: The first bevel gear (204) and the second bevel gear (205) are both made of manganese steel, and evenly distributed anti-slip patterns are provided on the first bevel gear (204) and the second bevel gear (205).