Adjustable detection device for protrusions on textile surface

By introducing adjustable components into the textile fabric surface protrusion online detection device, the targeted optical fiber can be moved upwards in X, Y, and Z, the problems of poor applicability of existing devices and low cloth penetration efficiency are solved, and flexible detection of multi-special thickness textile fabrics and projections of different heights are achieved.

CN222719421UActive Publication Date: 2025-04-04SUZHOU HONGYU MECHANICAL & ELECTRICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421087754.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-04-04
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing textile fabric surface protrusion online detection device has problems such as poor applicability and low cloth penetration efficiency when used, especially inconvenient detection of textile fabrics of different thicknesses and projections of different heights.

Method used

An adjustable detection device for surface protrusion of textile fabric is designed. By providing adjustable components on the collecting rack, the target optical fiber can be moved upward in X, Y, and Z, and can be quickly disassembled and replaced, making it easy to adapt to textile fabrics of multiple specifications and protrusions of different heights.

Benefits of technology

It realizes flexible adjustment of the emitted fiber, improves the applicability of the device and fabric through efficiency, and can be easily applied to textile fabrics of different thicknesses and projectile detection of different heights.

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Abstract

The utility model discloses an adjustable detection device for protrusions on the surface of textile cloth, comprising a receiving rack and a group of opposite-shooting optical fibers, the receiving rack comprising a base and two parallel and spaced side panels arranged on the base, a plurality of rollers for transmitting textile cloth being rotatably connected between the two side panels, adjustable components being respectively arranged on the two side panels, a group of opposite-shooting optical fibers being arranged correspondingly to the two adjustable components; each adjustable component comprising an X-direction adjustment unit, a Y-direction adjustment unit and a Z-direction adjustment unit, the X-direction adjustment unit being movably arranged on the corresponding side panel, the Y-direction adjustment unit being movably arranged on the X-direction adjustment unit, the Z-direction adjustment unit being movably arranged on the Y-direction adjustment unit, and the opposite-shooting optical fibers being arranged on the Z-direction adjustment unit. The utility model arranges a group of opposite-shooting optical fibers on the two side panels respectively through the adjustable components, so that the opposite-shooting optical fibers can move in the X, Y and Z directions, which is convenient for the penetration of textile cloth, and can be adjusted in position according to the protrusions to be detected, and has a simple structure, convenient operation and strong applicability.
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Description

Technical Field

[0001] The utility model belongs to the technical field of online detection of textile cloth, and in particular relates to an adjustable detection device for protrusions on the surface of textile cloth. Background Art

[0002] The utility model patent with Chinese authorization announcement number CN219957316U discloses an online detection device for protrusions on the surface of textile cloth. The device arranges a protrusion detection component on one side of the first roller. The protrusion detection component uses a set of opposing optical fibers to detect protrusions larger than 0.3 mm on the textile cloth, and cooperates with the detection block to determine the position of the protrusion, so that the textile controller can quickly locate the position of the protrusion and process it.

[0003] However, there are two problems when using this device: one is that when the thickness of the textile cloth itself is higher than the height of the opposing optical fiber, the two fixing blocks fixing the opposing optical fiber need to be removed and replaced with a fixed block for composite height measurement, which has poor applicability; the other is that since the height of the opposing optical fiber is fixed, when the textile cloth is first inserted, it is necessary to always pay attention to the position of the optical fiber, which affects the efficiency of cloth insertion. Summary of the invention

[0004] In order to overcome the above-mentioned defects, the utility model provides an adjustable detection device for protrusions on the surface of a textile part. The position of the emitting optical fiber can be adjusted at will. It has a simple structure and is easy to operate. At the same time, the cloth threading process is easy and it can be used for detecting textile cloths of various specifications and thicknesses and protrusions of different heights. It has strong applicability.

[0005] The utility model adopts a technical solution to solve the technical problem: provide an adjustable detection device for protrusions on the surface of textile cloth, including a material receiving rack and a group of opposite-radiation optical fibers, the material receiving rack includes a base and two side plates arranged parallel to and spaced apart on the base, a plurality of rollers for transmitting textile cloth are rotatably connected between the two side plates, and adjustable components are respectively arranged on the two side plates, and a group of opposite-radiation optical fibers are arranged corresponding to the two adjustable components so that the opposite-radiation optical fibers can move in the X, Y, and Z directions;

[0006] Each of the adjustable components includes an X-direction adjustment unit, a Y-direction adjustment unit and a Z-direction adjustment unit. The X-direction adjustment unit is movably arranged on the corresponding side panel, the Y-direction adjustment unit is movably arranged on the X-direction adjustment unit, the Z-direction adjustment unit is movably arranged on the Y-direction adjustment unit, and the corresponding optical fiber is arranged on the Z-direction adjustment unit.

[0007] As a further improvement of the utility model, the X-direction adjustment unit includes a movable plate arranged along the X-direction, a first waist-shaped slot hole is opened on the movable plate along the X-direction, and the movable plate is movably connected to the upper end surface of the corresponding side plate by a first positioning bolt passing through the first waist-shaped slot hole.

[0008] As a further improvement of the present invention, the Y-axis adjustment unit includes a horizontal part and a vertical part connected to the horizontal part and extending vertically downward. The horizontal part is arranged at the upper part of the X-positive end of the movable plate, and a second waist-shaped slot hole is opened along the Y direction on it. The Y-axis adjustment unit is movably connected to the movable plate by a second positioning bolt passing through the second waist-shaped slot hole.

[0009] As a further improvement of the present invention, the side surface of the X-negative side of the vertical part of the Y-axis adjustment unit abuts against the end surface of the X-positive end of the movable plate; the Z-axis adjustment unit includes a positioning slider, a third waist-shaped groove hole is opened on the positioning slider along the Z direction, the positioning slider is slidably connected to the side surface of the X-positive side of the vertical part through a third positioning bolt passing through the third waist-shaped groove hole, and the opposing optical fiber is arranged on the positioning slider.

[0010] As a further improvement of the present invention, a sliding groove adapted to the positioning slider is provided on the side surface of the vertical portion on the X-positive side along the Z-direction.

[0011] As a further improvement of the present invention, a positioning groove connected to the sliding groove is provided on the end surface of the positive end of the horizontal portion X.

[0012] As a further improvement of the present invention, the Z-direction adjustment unit also includes a fixed block, an adjusting screw and a handwheel. The fixed block is arranged in the positioning groove, the adjusting screw is arranged along the Z direction, the lower end of which is connected to the positioning slider, the upper end passes through the fixed block and is connected to the handwheel, and the adjusting screw is threadedly connected to the fixed block.

[0013] As a further improvement of the utility model, a T-shaped slot is provided at the upper end of the positioning sliding block, and a connecting block adapted to the T-shaped slot is provided at the lower end of the adjusting screw.

[0014] The beneficial effects of the utility model are as follows: a group of opposing optical fibers are respectively arranged on two side plates through adjustable components, so that the opposing optical fibers can not only move upward in X, Y, and Z directions, but also can be quickly disassembled and replaced, which is convenient for the textile cloth to be inserted into the material receiving rack, and the position can be adjusted according to the height of the protrusion to be detected, the structure is simple, the operation is convenient, and the applicability is strong. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 For this utility model Figure 1 A schematic diagram of the enlarged structure at point A;

[0017] Figure 3It is a schematic diagram of the exploded structure of the adjustable component of the utility model.

[0018] Combined with the accompanying drawings, the following description is given:

[0019] 1. Material collection rack; 11. Base; 12. Side panel; 2. Optical fiber; 3. Textile cloth; 4. Roller; 5. Adjustable component; 51. X-axis adjustment unit; 511. Removable plate; 5111. First waist-shaped slot; 512. First positioning bolt; 52. Y-axis adjustment unit; 521. Horizontal part; 5211. Second waist-shaped slot; 5212. Positioning slot; 522. Vertical part; 5221. Slide; 523. Second positioning bolt; 53. Z-axis adjustment unit; 531. Positioning slider; 5311. Third waist-shaped slot; 5312. T-slot; 532. Third positioning bolt; 533. Fixed block; 534. Adjusting screw; 5341. Connecting block; 535. Handwheel. DETAILED DESCRIPTION

[0020] A preferred embodiment of the present utility model is described in detail below in conjunction with the accompanying drawings.

[0021] See also Figures 1 to 3 The utility model provides an embodiment of an adjustable detection device for protrusions on the surface of textile fabrics, which includes a receiving rack 1 and a group of optical fibers 2. The receiving rack 1 includes a base 11 and two side panels 12 arranged on the base 11 in parallel and at intervals. A plurality of rollers 4 for transmitting textile fabrics 3 are rotatably connected between the two side panels 12. The two ends of each roller 4 are rotatably connected to the two side panels 12, and the rollers 4 are staggered according to certain requirements to ensure that the textile fabrics remain flat during the transmission process. Among them, a plurality of detection blocks (not shown in the figure) arranged in sequence along the X direction are arranged at a roller near the optical fiber 2. When the textile fabric passes through the roller, a protrusion of a certain size on it collides with the detection block at the corresponding position, so that the detection block tilts up to block the signal of the optical fiber 2. After receiving the signal, the textile machine controller makes a corresponding response action. The detection structure and process of the protrusions on the surface of the textile fabrics are the same as those in the prior art, and this application will not repeat them.

[0022] Specifically, in the present embodiment, a group of opposing optical fibers 2 are respectively arranged on two side panels 12 through adjustable components 5, so that the opposing optical fibers 2 can not only move in the X, Y, and Z directions, but also can be quickly disassembled and replaced; each adjustable component 5 includes an X-direction adjustment unit 51, a Y-direction adjustment unit 52, and a Z-direction adjustment unit 53, the X-direction adjustment unit 51 is movably arranged on the corresponding side panel 12, the Y-direction adjustment unit 52 is movably arranged on the X-direction adjustment unit 51, the Z-direction adjustment unit 53 is movably arranged on the Y-direction adjustment unit 52, and the opposing optical fiber 2 is arranged on the Z-direction adjustment unit 53.

[0023] Further, the X-axis adjustment unit 51 includes a movable plate 511 arranged along the X-axis, and a first waist-shaped slot 5111 is provided on the movable plate 511 along the X-axis. The movable plate 511 is movably connected to the upper end surface of the corresponding side plate 12 through the first positioning bolt 512 passing through the first waist-shaped slot 5111. It can be understood that the upper end surface of the side plate 12 is provided with a threaded hole matching the first positioning bolt 512. When it is necessary to move the optical fiber along the X-axis, the first positioning bolt 512 is loosened, and the movable plate 511 is pushed. The first waist-shaped slot 5111 of the movable plate 511 moves under the guidance of the first positioning bolt 512, driving the optical fiber 2 on it to move toward the negative side of the X-axis to approach the side plate 12 for the insertion of the textile before the operation; or to move toward the positive side of the X-axis away from the side plate 12 for the detection of the protrusions on the surface of the textile.

[0024] Furthermore, the Y-axis adjustment unit 52 includes a horizontal portion 521 and a vertical portion 522 connected to the horizontal portion 521 and extending vertically downward. The horizontal portion 521 is arranged on the upper portion of the X-positive end of the movable plate 511, and the side surface of the X-negative side of the vertical portion 522 abuts against the end surface of the X-positive end of the movable plate 511, that is, the Y-axis adjustment unit 52 has a "7" shape structure, and its bending part is adapted to the bending part of the X-positive end of the movable plate 511 to ensure the stable positioning of the Y-axis adjustment unit 52.

[0025] Among them, a second waist-shaped slot hole 5211 is opened on the horizontal part 521 along the Y direction, and the Y-direction adjustment unit 52 is movably connected to the movable plate 511 through the second positioning bolt 523 passing through the second waist-shaped slot hole 5211. That is, a threaded hole matching the second positioning bolt 523 is provided on the movable plate 511 near the positive end of the X direction. When it is necessary to move the opposite optical fiber 2 on the Y axis, the second positioning bolt 523 is loosened, and the Y-direction adjustment unit 52 is pushed. The second waist-shaped slot hole 5211 of the horizontal part 521 moves on the Y axis under the guidance of the second positioning bolt 523 and the X-direction end of the movable plate 511, thereby driving the opposite optical fiber 2 to move on the Y axis.

[0026] Furthermore, the Z-direction adjustment unit 53 includes a positioning slider 531, and a third waist-shaped slot 5311 is provided on the positioning slider 531 along the Z direction. The positioning slider 531 is slidably connected to the X-positive side of the vertical portion 522 through the third waist-shaped slot 5311 via a third positioning bolt 532, and the opposite-direction optical fiber 2 is arranged on the positioning slider 531. That is, a threaded hole matching the third positioning bolt 532 is provided on the vertical portion 522 of the Y-direction adjustment unit 52. When it is necessary to move the opposite-direction optical fiber 2 on the Z axis, the third positioning bolt 532 can be loosened to adapt to textile fabrics of different thicknesses or to meet the needs of adjusting and detecting different protrusion heights at any time. At the same time, by unscrewing the third positioning bolt 532, the opposite-direction optical fiber 2 can be quickly removed from the adjustable component 5, which is convenient for quick disassembly and assembly of the opposite-direction optical fiber 2 and has strong applicability.

[0027] Furthermore, a slide groove 5221 adapted to the positioning slider 531 is provided on the X-positive side of the vertical portion 522 along the Z direction. The setting of the slide groove 5221 enables the positioning slider 531 to keep the Z-axis movement to ensure the vertical movement of the irradiated optical fiber 2.

[0028] Furthermore, to ensure the stability of the reflected optical fiber 2 in the Z direction, the Z direction adjustment unit 53 also includes a fixed block 533, an adjustment screw 534 and a hand wheel 535. The fixed block 533 is arranged in the positioning groove 5212. The adjustment screw 534 is arranged along the Z direction, and its lower end is connected to the positioning slider 531. The upper end passes through the fixed block 533 and is connected to the hand wheel 535. The adjustment screw 534 is threadedly connected to the fixed block 533. By turning the hand wheel 535, the adjustment screw 534 rotates relative to the fixed block 533, thereby driving the positioning slider 531 to move up and down along the Z direction.

[0029] In addition, a T-slot 5312 is provided at the upper end of the positioning slider 531, and a connecting block 5341 adapted to the T-slot 5312 is provided at the lower end of the adjusting screw 534. That is, the T-slot 5312 and the connecting block 5341 are in a quick-disassembly matching mode, and by unscrewing the third positioning bolt 532 and moving the positioning slider 531 along the positive X-direction side, the T-slot 5312 of the positioning slider 531 and the connecting block 5341 at the lower end of the adjusting screw 534 can be quickly separated, thereby realizing quick disassembly of the positioning slider 531; conversely, realizing quick assembly of the positioning slider 531.

[0030] In summary, the adjustable detection device for protrusions on the surface of textile cloth provided by the utility model arranges a group of opposing optical fibers on two side panels through adjustable components, so that the opposing optical fibers can not only move upward in X, Y, and Z directions, but also can be quickly disassembled and replaced, which is convenient for the insertion of textile cloth, and can adjust the position according to the height of the protrusion to be detected. It has a simple structure, is easy to operate, and has strong applicability.

[0031] In the above description, many specific details are described to facilitate a full understanding of the present invention. However, the above description is only a preferred embodiment of the present invention. The present invention can be implemented in many other ways different from those described herein, so the present invention is not limited by the specific implementation disclosed above. At the same time, any person familiar with the technical field can make many possible changes and modifications to the technical solution of the present invention by using the methods and technical contents disclosed above without departing from the scope of the technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the scope of protection of the technical solution of the present invention.

Claims

1. A device for detecting convexities on the surface of a textile cloth with adjustable detection, comprising a material receiving rack (1) and a group of optical fibers (2), wherein the material receiving rack (1) comprises a base (11) and two side plates (12) arranged parallel to and spaced apart from the base (11), and a plurality of rollers (4) for conveying textile cloth (3) are rotatably connected between the two side plates (12), characterized in that: The two side plates (12) are respectively provided with adjustable components (5), and a group of the opposing optical fibers (2) is arranged corresponding to the two adjustable components (5) so that the opposing optical fibers (2) can move in the X, Y, and Z directions; Each of the adjustable components (5) comprises an X-direction adjustment unit (51), a Y-direction adjustment unit (52) and a Z-direction adjustment unit (53); the X-direction adjustment unit (51) is movably arranged on the corresponding side plate (12); the Y-direction adjustment unit (52) is movably arranged on the X-direction adjustment unit (51); the Z-direction adjustment unit (53) is movably arranged on the Y-direction adjustment unit (52); and the corresponding optical fiber (2) is arranged on the Z-direction adjustment unit (53).

2. The adjustable detection device for protrusions on the surface of textile fabric according to claim 1, characterized in that: The X-direction adjustment unit (51) comprises a movable plate (511) arranged along the X-direction, a first waist-shaped slot hole (5111) is provided on the movable plate (511) along the X-direction, and the movable plate (511) is movably connected to the upper end surface of the corresponding side plate (12) through a first positioning bolt (512) passing through the first waist-shaped slot hole (5111).

3. The adjustable detection device for protrusions on the surface of textile fabric according to claim 2, characterized in that: The Y-direction adjustment unit (52) comprises a horizontal portion (521) and a vertical portion (522) connected to the horizontal portion (521) and extending vertically downward, the horizontal portion (521) being arranged at the upper portion of the X-positive end of the movable plate (511), and having a second waist-shaped slot hole (5211) opened along the Y direction, the Y-direction adjustment unit (52) being movably connected to the movable plate (511) by a second positioning bolt (523) passing through the second waist-shaped slot hole (5211).

4. The adjustable detection device for protrusions on the surface of textile fabric according to claim 3, characterized in that: The side surface of the vertical portion (522) of the Y-axis adjustment unit (52) on the negative X-axis side abuts against the end surface of the positive X-axis end of the movable plate (511); the Z-axis adjustment unit (53) comprises a positioning slider (531), a third waist-shaped slot hole (5311) is provided on the positioning slider (531) along the Z-axis, the positioning slider (531) is slidably connected to the side surface of the positive X-axis side of the vertical portion (522) through a third positioning bolt (532) passing through the third waist-shaped slot hole (5311), and the opposing optical fiber (2) is arranged on the positioning slider (531).

5. The adjustable detection device for protrusions on the surface of textile fabric according to claim 4, characterized in that: A sliding groove (5221) adapted to the positioning sliding block (531) is provided on the side surface of the vertical portion (522) in the positive X direction along the Z direction.

6. The adjustable detection device for protrusions on the surface of textile fabric according to claim 5, characterized in that: A positioning groove (5212) communicating with the slide groove (5221) is provided on the end surface of the positive end of the horizontal portion (521) X.

7. The adjustable detection device for protrusions on the surface of textile fabric according to claim 6, characterized in that: The Z-direction adjustment unit (53) further comprises a fixed block (533), an adjusting screw (534) and a hand wheel (535); the fixed block (533) is arranged in the positioning groove (5212); the adjusting screw (534) is arranged along the Z direction, the lower end of which is connected to the positioning slider (531); the upper end passes through the fixed block (533) and is connected to the hand wheel (535); the adjusting screw (534) is threadedly connected to the fixed block (533).

8. The adjustable detection device for protrusions on the surface of textile fabric according to claim 7, characterized in that: The upper end of the positioning slide block (531) is provided with a T-shaped slot (5312), and the lower end of the adjusting screw rod (534) is provided with a connecting block (5341) adapted to the T-shaped slot (5312).

Citation Information

Patent Citations

  • Textile cloth surface protrusion online detection device

    CN219957316U