A common mode inductor decoupling mechanism
By designing a motor-driven common-mode inductor rewinding mechanism, the dimensional errors and worker fatigue problems caused by manual wire rewinding in the prior art are solved, and the consistency of product size and production efficiency are improved.
Patent Information
- Application Number
- CN202421432263.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-21
AI Technical Summary
In the prior art, when processing common mode inductors, employees need to manually pull the wires back out of the coil, resulting in dimensional errors, worker fatigue and low productivity.
A common mode inductor rewinding mechanism is designed, using a motor-driven wire clamping and air shearing mechanism and fixing mechanism to drive the screw to rotate through the motor, clamp and shear the wire end pins to ensure the consistency of the size each time.
Improve product consistency and production efficiency, reduce worker fatigue, and reduce worker proficiency requirements.
Smart Images
Figure CN222720221U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of common mode inductors, in particular to a common mode inductor coil-retracting mechanism. Background Art
[0002] As countries around the world gradually attach importance to the control of carbon emissions, the country strongly supports clean energy, and the market application of photovoltaic power generation and electric vehicles is gradually expanding, such products have more stringent requirements for power management modules, which must meet the requirements of high current and high power. Under the background of such technical requirements, conventional circular inductor coils of the same size can no longer meet the use requirements. As a result, flat coils came into being, and the requirements for the processing technology of flat coils gradually increased. For this purpose, a common-mode inductor decoupling mechanism is provided to process the common-mode inductor.
[0003] Common mode inductor: It consists of two coils of the same size and number of turns symmetrically wound on the same ferrite ring core to form a four-terminal device.
[0004] Backing out: Back out one end of the pin a certain number of times in the opposite direction to meet the required size requirements.
[0005] The existing technology has the following problems:
[0006] Most existing processing methods use a small bench vise to clamp the wire, and the workers manually pull the wire back. They need to pull the wire hard each time to pull the pin to the required length, which is very demanding for the workers to avoid the workers making the wrong backing size and causing the size not to meet the required requirements. And as the wire size gets larger and larger, the workers' operating strength requirements are getting higher and higher, and it is easy to cause worker fatigue and affect efficiency. Utility Model Content
[0007] The utility model provides a common mode inductor decoupling mechanism to solve the problems raised in the above background technology.
[0008] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0009] A common mode inductor unwinding mechanism comprises a distribution station and a common mode inductor body, two symmetrically installed wire clamping and air shearing mechanisms are fixedly installed on the left and right sides of the upper surface of the distribution station, a fixing mechanism is fixedly installed in the middle of the upper surface of the distribution station, and the middle position of the fixing mechanism is movably installed with the common mode inductor body;
[0010] The wire clamping gas shear mechanism comprises a first mounting frame, the bottom of the first mounting frame is fixedly mounted on the left and right sides of the upper surface of the distribution station, a motor is fixedly mounted on the side of the first mounting frame away from the common mode inductor body, a lead screw is fixedly mounted on the output end of the motor through a coupling, a mounting slide is threadedly connected to the outer surface of the lead screw, a mounting plate is fixedly mounted on the top of the mounting slide, and a wire clamping gas shear is fixedly mounted on the top of the mounting plate;
[0011] The fixing mechanism includes a second mounting frame, the bottom of the second mounting frame is fixedly installed on the middle of the upper surface of the distribution station, a first cylinder is fixedly installed on the back of the second mounting frame, the output end of the first cylinder passes through the rear of the second mounting frame and is fixedly installed with a positioning seat, the upper surface of the positioning seat is movably installed with the bottom of the common-mode inductor body, two sliding blocks are fixedly installed on the left and right sides of the bottom of the positioning seat, the bottoms of the two sliding blocks are slidably connected with sliding rails, the bottoms of the two sliding rails are fixedly installed on the left and right sides of the upper surface of the bottom of the second mounting frame, a second cylinder is fixedly installed on the top of the second mounting frame, the output end of the second cylinder passes through the top of the second mounting frame and is fixedly installed with a sleeve, and the bottom of the inner cavity of the sleeve is movably installed in cooperation with the top of the common-mode inductor body.
[0012] Preferably, a limiting slide rail is fixedly mounted on the upper surface of the first mounting bracket on one side close to the common mode inductor body, and the outer wall of the limiting slide rail is slidably connected to the bottom of the mounting slide bracket.
[0013] Preferably, the limiting slide rail is T-shaped.
[0014] Preferably, springs are fixedly connected to the left and right sides of the top of the inner cavity of the sleeve, push blocks are fixedly installed at the bottom of the two springs, and the outer wall of the push block is slidably connected to the inner wall of the sleeve.
[0015] Preferably, tension springs are fixedly installed at relative positions on the upper surfaces of the two sliding blocks, an oblique push block is fixedly installed on the top of the tension spring, and the outer wall of the oblique push block is slidably connected to the inner wall of the positioning seat.
[0016] Preferably, an inclined block is fixedly mounted in the middle of the front side of the upper surface of the bottom of the second mounting frame, and the inclined surface of the inclined block is slidably connected with the inclined surface of the bottom of the inclined push block.
[0017] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0018] 1. The utility model provides a common mode inductor unwinding mechanism to improve the consistency of the product; the motor drives the air shear to pull the wire to a fixed length, and the size can meet the required requirements each time.
[0019] 2. The utility model provides a common mode inductor unwinding mechanism to improve efficiency; the motor is driven to quickly complete the unwinding and wire pulling.
[0020] 3. The utility model provides a common mode inductor reeling mechanism to reduce worker fatigue; workers only need to take and place products, and the difficulty of work is greatly reduced.
[0021] 4. The utility model provides a common-mode inductor unwinding mechanism, which is driven by a motor and can ensure that the wire unwinding length of each product is consistent. Workers only need to take and place products, which can significantly improve production efficiency and greatly reduce workers' proficiency requirements and work fatigue. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0023] Figure 2 It is a structural schematic diagram of the gas shear mechanism of the utility model;
[0024] Figure 3 It is a structural schematic diagram of the movement control of the gas shear of the utility model;
[0025] Figure 4 It is a three-dimensional structural schematic diagram of the fixing mechanism of the utility model;
[0026] Figure 5 It is a cross-sectional structural schematic diagram of the fixing mechanism of the utility model;
[0027] Figure 6 It is a cross-sectional structural schematic diagram of the sleeve of the utility model;
[0028] Figure 7 It is a schematic cross-sectional structure diagram of the positioning seat of the utility model.
[0029] In the figure: 1. distribution station; 2. common mode inductor body; 3. wire clamping gas shear mechanism; 31. first mounting frame; 32. motor; 33. screw rod; 34. limit slide rail; 35. mounting slide; 36. mounting plate; 37. wire clamping gas shear; 4. fixing mechanism; 41. second mounting frame; 42. first cylinder; 43. positioning seat; 44. slide rail; 45. slider; 46. inclined block; 47. inclined push block; 48. tension spring; 49. second cylinder; 410. sleeve; 411. spring; 412. push block. DETAILED DESCRIPTION
[0030] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0031] like Figure 1-Figure 7As shown, a common mode inductor decoupling mechanism comprises a distribution station 1 and a common mode inductor body 2, two symmetrically installed wire clamping and air shearing mechanisms 3 are fixedly installed on the left and right sides of the upper surface of the distribution station 1, and a fixing mechanism 4 is fixedly installed in the middle of the upper surface of the distribution station 1, and the middle position of the fixing mechanism 4 is movably installed with the common mode inductor body 2;
[0032] First, the common-mode inductor body 2 is placed on the fixing mechanism 4, and the upper and lower ends of the common-mode inductor body 2 are fixed under the action of the fixing mechanism 4. Then, the wire end pins on the common-mode inductor body 2 can be clamped, pulled and sheared under the action of the mobile clamping and cutting of the wire clamping and air shearing mechanism 3, so that the length and number of turns of the wire end pins on the common-mode inductor body 2 can be limited. Then, under the action of the fixing mechanism 4, the fixed common-mode inductor body 2 can be loosened, and the common-mode inductor body 2 can be removed from the fixing mechanism 4.
[0033] The wire clamping gas shear mechanism 3 includes a first mounting frame 31, the bottom of the first mounting frame 31 is fixedly mounted on the left and right sides of the upper surface of the distribution station 1, a motor 32 is fixedly mounted on the side of the first mounting frame 31 away from the common mode inductor body 2, a screw rod 33 is fixedly mounted on the output end of the motor 32 through a coupling, a mounting slide 35 is threadedly connected to the outer surface of the screw rod 33, a mounting plate 36 is fixedly mounted on the top of the mounting slide 35, and a wire clamping gas shear 37 is fixedly mounted on the top of the mounting plate 36;
[0034] The motor 32 drives the screw rod 33 to rotate, so that the threaded mounting slide 35 can be moved, thereby controlling the position of the wire clamping gas shear 37 installed on the mounting plate 36;
[0035] The wire clamping gas shear 37 is a pneumatic clamping wire shear; the working principle of the pneumatic clamping shear is: the cylinder piston moves upward, driving the scissors to clamp and cut the work material. After the work material is clamped or cut, it is disengaged from the stroke valve. The stroke valve core is reset under the spring and the outlet is blocked. The reversing valve core moves upward, and the cylinder piston moves downward, returning to the state before cutting.
[0036] The fixing mechanism 4 includes a second mounting frame 41, the bottom of the second mounting frame 41 is fixedly installed on the middle of the upper surface of the distribution station 1, a first cylinder 42 is fixedly installed on the back of the second mounting frame 41, the output end of the first cylinder 42 passes through the rear of the second mounting frame 41 and is fixedly installed with a positioning seat 43, the upper surface of the positioning seat 43 is movably installed with the bottom of the common-mode inductor body 2, two sliders 45 are fixedly installed on the left and right sides of the bottom of the positioning seat 43, the bottoms of the two sliders 45 are slidably connected with slide rails 44, the bottoms of the two slide rails 44 are fixedly installed on the left and right sides of the upper surface of the bottom of the second mounting frame 41, a second cylinder 49 is fixedly installed on the top of the second mounting frame 41, the output end of the second cylinder 49 passes through the top of the second mounting frame 41 and is fixedly installed with a sleeve 410, and the bottom of the inner cavity of the sleeve 410 is movably installed in cooperation with the top of the common-mode inductor body 2.
[0037] The common-mode inductor body 2 is placed in the inner cavity of the positioning seat 43, and the sleeve 410 can be pushed downward under the action of the second cylinder 49, so that the bottom of the inner wall of the sleeve 410 is plugged into the top of the common-mode inductor body 2, and the common-mode inductor body 2 can be fixed;
[0038] By utilizing the sliding connection between the slide rail 44 and the slider 45 , the positioning seat 43 can be moved forward and backward under the action of the first cylinder 42 , so as to push the common mode inductor body 2 out from directly below the sleeve 410 , thereby facilitating material unloading.
[0039] like Figure 2 and Figure 3 As shown, a limiting slide rail 34 is fixedly mounted on the upper surface of the first mounting bracket 31 close to the common mode inductor body 2 , and the outer wall of the limiting slide rail 34 is slidably connected to the bottom of the mounting slide bracket 35 .
[0040] The sliding connection between the limiting slide rail 34 and the mounting slide 35 is used to guide the movement of the wire clamping gas shear 37 so that the wire clamping gas shear 37 can be easily moved left and right.
[0041] like Figure 2 and Figure 3 As shown, the limiting slide rail 34 is in a T-shape.
[0042] The limiting slide rail 34 is T-shaped, which is convenient for guiding the movement of the installation slide 35 and has a movement limiting function to avoid separation between the screw rod 33 and the installation slide 35.
[0043] like Figure 6 As shown, springs 411 are fixedly connected to the left and right sides of the top of the inner cavity of the sleeve 410 , and push blocks 412 are fixedly installed at the bottom of the two springs 411 , and the outer wall of the push block 412 is slidably connected to the inner wall of the sleeve 410 .
[0044] The spring 411 can be used to push the push block 412 downward, so that when the sleeve 410 moves upward, the spring 411 pushes the push block 412 to push the common-mode inductor body 2 out of the inner cavity of the sleeve 410, so that the sleeve 410 and the common-mode inductor body 2 are separated.
[0045] like Figure 7 As shown, tension springs 48 are fixedly installed at relative positions on the upper surfaces of the two sliders 45 , and an inclined push block 47 is fixedly installed on the top of the tension spring 48 . The outer wall of the inclined push block 47 is slidably connected to the inner wall of the positioning seat 43 .
[0046] The inclined push block 47 is pulled downward by the action of the tension spring 48 so as to exert a downward pulling force on the inclined push block 47 .
[0047] like Figure 4 and Figure 5 As shown, an inclined block 46 is fixedly installed in the middle of the front side of the upper surface of the bottom of the second mounting frame 41, and the inclined surface of the inclined block 46 is slidably connected with the inclined surface of the bottom of the inclined push block 47.
[0048] When the positioning seat 43 moves to the position of the inclined block 46, the inclined push block 47 can be pushed upward under the action of the sliding connection between the inclined block 46 and the inclined push block 47, so that the common-mode inductor body 2 in the inner cavity of the positioning seat 43 can be pushed out from the inner cavity of the positioning seat 43, so as to remove the common-mode inductor body 2.
[0049] The working principle of the utility model is as follows: first, the common-mode inductor body 2 is placed on the positioning seat 43, and then, under the action of the first cylinder 42, the positioning seat 43 is pulled successively to move the common-mode inductor body 2 to the bottom of the sleeve seat 410, and then, under the action of the second cylinder 49, the sleeve seat 410 is pushed downward to make the bottom of the inner wall of the sleeve seat 410 plug into the top of the common-mode inductor body 2, so that the common-mode inductor body 2 can be fixed, and then, through the action of the motor 32, the lead screw 33 is driven to rotate, so that the threaded mounting slide 35 can be moved, so as to control the position of the wire clamping gas shear 37 installed on the mounting plate 36, so as to clamp, pull and shear the wire end pins on the common-mode inductor body 2, so as to fix the wire end pins on the common-mode inductor body 2. The length and number of turns on the foot are limited, and then the sleeve 410 is driven to move upward under the action of the second cylinder 49, and the push block 412 can be pushed under the action of the spring 411 to push the common-mode inductor body 2 out of the inner cavity of the sleeve 410, so that the sleeve 410 and the common-mode inductor body 2 are separated, and then the positioning seat 43 is pushed under the action of the first cylinder 42, and the positioning seat 43 is moved forward under the guidance of the slide rail 44 on the slider 45. When the positioning seat 43 moves to the position of the inclined block 46, the inclined push block 47 can be pushed upward under the action of the sliding connection between the inclined block 46 and the inclined push block 47, so that the common-mode inductor body 2 in the inner cavity of the positioning seat 43 is pushed out from the inner cavity of the positioning seat 43, so that the common-mode inductor body 2 can be removed.
[0050] The wire clamping air shear 37 can also be replaced by a large-bore finger cylinder;
[0051] The motor 32 , the lead screw 33 , the limiting slide rail 34 and the mounting slide 35 may be replaced by a single-axis robot.
[0052] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A common mode inductor decoupling mechanism, comprising a distribution station (1) and a common mode inductor body (2), characterized in that: Two symmetrically mounted wire clamping and air shearing mechanisms (3) are fixedly mounted on the left and right sides of the upper surface of the distribution station (1); a fixing mechanism (4) is fixedly mounted in the middle of the upper surface of the distribution station (1); and the middle of the fixing mechanism (4) is movably mounted on the common mode inductor body (2); The wire clamping gas shear mechanism (3) comprises a first mounting frame (31), the bottom of the first mounting frame (31) is fixedly mounted on the left and right sides of the upper surface of the distribution station (1), a motor (32) is fixedly mounted on the side of the first mounting frame (31) away from the common mode inductor body (2), a screw rod (33) is fixedly mounted on the output end of the motor (32) via a coupling, a mounting slide (35) is threadedly connected to the outer surface of the screw rod (33), a mounting plate (36) is fixedly mounted on the top of the mounting slide (35), and a wire clamping gas shear (37) is fixedly mounted on the top of the mounting plate (36); The fixing mechanism (4) comprises a second mounting frame (41), the bottom of the second mounting frame (41) is fixedly mounted to the middle of the upper surface of the distribution station (1), a first cylinder (42) is fixedly mounted behind the second mounting frame (41), an output end of the first cylinder (42) passes through the rear of the second mounting frame (41) and is fixedly mounted with a positioning seat (43), the upper surface of the positioning seat (43) is movably mounted to the bottom of the common mode inductor body (2), and two positioning seats (43) are fixedly mounted on the left and right sides of the bottom of the positioning seat (43). The invention relates to a plurality of sliding blocks (45), wherein the bottoms of the two sliding blocks (45) are slidably connected to sliding rails (44), the bottoms of the two sliding rails (44) are fixedly mounted on the left and right sides of the upper surface of the bottom of the second mounting frame (41), the top of the second mounting frame (41) is fixedly mounted with a second cylinder (49), the output end of the second cylinder (49) passes through the top of the second mounting frame (41) and is fixedly mounted with a sleeve (410), and the bottom of the inner cavity of the sleeve (410) is movably mounted in cooperation with the top of the common mode inductor body (2).
2. A common mode inductor unwinding mechanism according to claim 1, characterized in that: A limiting slide rail (34) is fixedly mounted on the upper surface of the first mounting frame (31) on one side close to the common mode inductor body (2), and the outer wall of the limiting slide rail (34) is slidably connected to the bottom of the mounting slide frame (35).
3. A common mode inductor unwinding mechanism according to claim 2, characterized in that: The limiting slide rail (34) is in a T-shape.
4. A common mode inductor unwinding mechanism according to claim 1, characterized in that: Springs (411) are fixedly connected to the left and right sides of the top of the inner cavity of the sleeve (410), and push blocks (412) are fixedly installed at the bottom of the two springs (411). The outer wall of the push block (412) is slidably connected to the inner wall of the sleeve (410).
5. A common mode inductor unwinding mechanism according to claim 1, characterized in that: Tension springs (48) are fixedly installed at relative positions on the upper surfaces of the two sliding blocks (45), and an inclined push block (47) is fixedly installed on the top of the tension spring (48). The outer wall of the inclined push block (47) is slidably connected to the inner wall of the positioning seat (43).
6. A common mode inductor unwinding mechanism according to claim 5, characterized in that: An inclined block (46) is fixedly mounted in the middle of the front side of the upper surface of the bottom of the second mounting frame (41), and the inclined surface of the inclined block (46) is slidably connected with the inclined surface of the bottom of the inclined push block (47).