A copper wire protective cover for transformer frame processing
By designing a positioning device in the copper wire protective cover for transformer skeleton processing, the rotation angle of the copper coil cylinder is limited, and the problem of copper wire easily shaking in the protective cover is solved, and the winding density and effect are improved.
Patent Information
- Application Number
- CN202421479435.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-26
AI Technical Summary
During the process of transformer skeleton processing, the copper wire rotates in the protective cover and shakes easily, resulting in the outgoing wire being unsmooth, affecting the winding density and effect.
A copper wire protective cover for transformer skeleton processing is designed, and a positioning device is adopted, including a screw, a tapered rod, a sliding rod and a fan-shaped piece. Through the cooperation of these components, the rotation angle of the copper coil barrel is limited to avoid shaking.
It effectively avoids the shaking of the copper wire when it rotates in the protective cover, ensures the smooth output of the copper wire, and improves the uniformity of winding density and winding effect.
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Figure CN222720223U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformer processing equipment, in particular to a copper wire protective cover for transformer skeleton processing. Background Art
[0002] The toroidal transformer is a common electrical component. Its main components are coils and iron cores. During the transformer production process, a winding machine is needed to wind the transformer frame. The wire of the winding machine is generally copper wire. Multiple sets of copper wire reels are set behind the winding machine to input copper wire into the winding machine. In order to protect the copper wire and avoid copper wire entanglement, each copper wire reel needs to be placed in a separate protective cover.
[0003] When the copper coil is placed inside the protective cover, the copper wire is prone to shaking when it rotates inside the protective cover during the process of the winding machine pulling out the copper wire, resulting in an uneven wire output process. The stress between the copper wire output through the top outlet of the protective cover and the protective cover shell will also cause uneven wire output, making the copper wire output uneven, thereby affecting the winding effect of the front-end winding machine on the surface of the skeleton, resulting in uneven winding density and even winding failure. Utility Model Content
[0004] The utility model aims to solve the problem that when the copper coil is placed inside the protective cover, the copper wire is prone to shaking when it rotates inside the protective cover during the process of the winding machine pulling out the copper wire, resulting in an uneven wire output process, and the stress between the copper wire output through the top outlet of the protective cover and the protective cover shell will also cause uneven wire output, making the copper wire output uneven, thereby affecting the winding effect of the front-end winding machine on the skeleton surface, resulting in uneven winding density and even winding failure. A copper wire protective cover for transformer skeleton processing is proposed to solve the problem that when the copper coil is placed inside the protective cover, the copper wire is prone to shaking when it rotates inside the protective cover during the process of the winding machine pulling out the copper wire, resulting in an uneven wire output process, and even winding failure.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a copper wire protective cover for transformer skeleton processing, comprising a protective cover body, one end of the protective cover body is fixedly connected to a rotating shaft, one side of the rotating shaft is rotatably connected to a support rod, the outer surface of the protective cover body is provided with a positioning device, the positioning device comprises a screw, one end of the screw is fixedly connected to a tapered rod, the outer surface of the screw is threadedly connected to the inner wall of the rotating shaft, a circular groove is opened inside the rotating shaft, the tapered rod is located inside the circular groove, the inner wall of the circular groove is slidably connected to a plurality of sliding rods, the outer surface of the sliding rod is provided with a plurality of springs, the two ends of the spring are respectively fixedly connected to one end of the sliding rod and one side of the inner wall of the circular groove, and the end of the sliding rod away from the rotating shaft is fixedly connected to a fan-shaped piece.
[0006] The effect achieved by the above components is: by setting a positioning device, when using the protective cover, the copper coil tube is sleeved from one end of the screw onto the outer surface of the rotating shaft, and then the screw is rotated to control the screw to move along the inner wall of the rotating shaft toward the rotating shaft, and the depth of the tapered rod into the circular groove is adjusted so that the tapered rod pushes the sliding rod to move outward and compresses the spring to press the fan-shaped piece against the inner wall of the copper coil tube. When the copper wire is pulled by the winding machine, the copper coil tube will rotate on the outer surface of each fan-shaped piece, and the angle between the copper coil tube and the rotating shaft is further limited by the fan-shaped piece, so as to avoid shaking of the copper coil tube when it rotates as much as possible, thereby affecting the winding effect of the copper wire on the skeleton.
[0007] Preferably, an L-shaped block is fixedly connected to one side of the protective cover body, and a positioning block is slidably connected to the outer surface of the L-shaped block.
[0008] The effect achieved by the above components is: when the copper wire is output on one side of the protective cover body, one end of the copper wire can be passed through between the L-shaped block and the positioning block, so that the movement angle and position of the copper wire can be further restricted when the copper wire passes between the L-shaped block and the positioning block, and the movement path of the copper wire can be avoided as much as possible from changing when the copper wire is pulled, affecting the winding effect of the copper wire on the skeleton.
[0009] Preferably, one side of the inner wall of the L-shaped block is rotatably connected with a groove ring, and the outer surface of the groove ring is provided with a groove.
[0010] The effect achieved by the above components is that when the copper wire passes between the L-shaped block and the positioning block, the groove on the outer surface of the groove ring can further restrict the movement of the copper wire, thereby increasing the stability of the copper wire when it leaves the surface of the copper coil tube.
[0011] Preferably, a first bolt is rotatably connected to one side of the L-shaped block, a threaded ring is fixedly connected to one side of the positioning block, and an inner wall of the threaded ring is threadedly connected to an outer surface of the first bolt.
[0012] The effect achieved by the above components is: rotating the first bolt can make the threaded ring move on the outer surface of the first bolt to control the positioning block to slide on the outer surface of the L-shaped block, and adjusting the distance between the L-shaped block and the positioning block is convenient for limiting the position of copper wires of different thicknesses.
[0013] Preferably, one end of the screw rod away from the tapered rod is fixedly connected to a cylindrical block, and a plurality of protrusions are fixedly connected to the outer surface of the cylindrical block.
[0014] The effect achieved by the above components is that by holding the protrusion on the outer surface of the cylindrical block and rotating the cylindrical block, the rotation of the screw can be controlled more conveniently without slipping of the hand.
[0015] Preferably, one side of the support rod is rotatably connected to a mounting seat, and an adjustment device is provided on one side of the support rod, the adjustment device includes a groove plate, one side of the groove plate is fixedly connected to one side of the mounting seat, a plurality of positioning holes are provided on the outer surface of the groove plate, one end of the support rod is fixedly connected to a protrusion, and the inner wall of the protrusion is threadedly connected to a second bolt.
[0016] The effect achieved by the above components is: when the support rod and the protective cover body are installed on one side of the winding machine through the mounting seat, the support rod can be pushed to rotate on one side of the mounting seat to adjust the angle between the support rod, the mounting seat and the winding machine. After the adjustment is completed, the second bolt is rotated to make the second bolt move on the inner wall of the protrusion and insert one end into the positioning hole on the outer surface of the groove plate to fix the relative position and angle between the support rod and the mounting seat.
[0017] Preferably, one end of the second bolt is fixedly connected with a round block, and the round block is made of rubber material.
[0018] The effect achieved by the above components is that when the end of the second bolt provided with the rubber ball is inserted into the interior of the positioning hole, the end contacts the inner wall of the positioning hole more closely, and the position fixation between the support rod and the mounting seat is more stable.
[0019] Preferably, one side of the support rod is fixedly connected with a sector block, and one side of the sector block slides on one side of the groove plate.
[0020] The effect achieved by the above components is: when the support rod is pushed to rotate to adjust the angle between the support rod and the mounting seat, one side of the sector block will slide on one side of the groove plate, further limiting the angle between the support rod and the mounting seat, and avoiding shaking of the support rod during rotation and after fixing as much as possible.
[0021] Compared with the prior art, the advantages and positive effects of the utility model are:
[0022] In the utility model, a positioning device is provided, and the depth of the tapered rod penetrating into the circular groove is adjusted by rotating the screw rod, so that the sliding rod is pushed to move outward and abut against the inner wall of the copper coil barrel. When the copper wire is pulled by the winding machine, the copper coil barrel will rotate on the outer surface of each sector-shaped piece, and the sector-shaped piece can further limit the angle between the copper coil barrel and the rotating shaft when the copper wire rotates. At the same time, the movement angle and position of the copper wire can be further limited when the copper wire passes between the L-shaped block and the positioning block, so as to avoid shaking of the copper coil barrel when it rotates, thereby affecting the winding effect of the copper wire on the skeleton. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0024] Figure 2 It is a three-dimensional structural schematic diagram of the support rod of the utility model;
[0025] Figure 3 It is a schematic diagram of a partial cross-section of the three-dimensional structure of the protective cover body of the utility model;
[0026] Figure 4 It is a partial cross-sectional three-dimensional structural schematic diagram of the rotating shaft of the utility model;
[0027] Figure 5 It is a partial cross-sectional three-dimensional structural schematic diagram of the rotating shaft of the utility model.
[0028] Legend: 1. Protective cover; 2. Positioning device; 3. Adjusting device; 4. Rotating shaft; 5. Support rod; 6. Mounting seat; 21. Circular groove; 22. Sliding rod; 23. Spring; 24. Fan-shaped piece; 25. Screw rod; 26. Conical rod; 27. L-shaped block; 28. Positioning block; 29. Grooved ring; 210. First bolt; 211. Threaded ring; 212. Cylindrical block; 31. Grooved plate; 32. Positioning hole; 33. Protrusion; 34. Second bolt; 35. Round block; 36. Fan-shaped block. DETAILED DESCRIPTION
[0029] Embodiment 1, as Figure 1-5 As shown, a copper wire protective cover for transformer skeleton processing includes a protective cover body 1, one end of the protective cover body 1 is fixedly connected to a rotating shaft 4, one side of the rotating shaft 4 is rotatably connected to a support rod 5, the outer surface of the protective cover body 1 is provided with a positioning device 2, the positioning device 2 includes a screw 25, one end of the screw 25 is fixedly connected to a tapered rod 26, the outer surface of the screw 25 is threadedly connected to the inner wall of the rotating shaft 4, a circular groove 21 is provided inside the rotating shaft 4, the tapered rod 26 is located inside the circular groove 21, a plurality of sliding rods 22 are slidably connected to the inner wall of the circular groove 21, a plurality of springs 23 are provided on the outer surface of the sliding rod 22, the two ends of the spring 23 are respectively fixedly connected to one end of the sliding rod 22 and one side of the inner wall of the circular groove 21, and the sliding rod 22 is away from the rotating shaft 4. A sector piece 24 is fixedly connected to one end of the shaft 4. By setting a positioning device 2, when using the protective cover, the copper coil tube is sleeved from one end of the screw 25 onto the outer surface of the rotating shaft 4, and then the screw 25 is rotated to control the screw 25 to move along the inner wall of the rotating shaft 4 toward the rotating shaft 4, and the depth of the tapered rod 26 penetrating into the circular groove 21 is adjusted so that the tapered rod 26 pushes the sliding rod 22 to move outward and compresses the spring 23 to press the sector piece 24 against the inner wall of the copper coil tube. When the copper wire is pulled by the winding machine, the copper coil tube will rotate on the outer surface of each sector piece 24, and the angle between the copper coil tube and the rotating shaft 4 is further limited by the sector piece 24, so as to avoid shaking of the copper coil tube when it rotates as much as possible, thereby affecting the winding effect of the copper wire on the skeleton.
[0030] Reference Figure 2-5As shown, in this embodiment: one side of the protective cover body 1 is fixedly connected with an L-shaped block 27, and the outer surface of the L-shaped block 27 is slidably connected with a positioning block 28. When the copper wire is output at one side of the protective cover body 1, one end of the copper wire can be passed through between the L-shaped block 27 and the positioning block 28, so that the copper wire passes between the L-shaped block 27 and the positioning block 28. The movement angle and position of the copper wire can be further restricted, and the movement path of the copper wire can be avoided as much as possible when the copper wire is pulled. Changes in the winding effect of the copper wire on the skeleton are avoided. One side of the inner wall of the L-shaped block 27 is rotatably connected with a groove ring 29, and a groove is provided on the outer surface of the groove ring 29. When the copper wire passes between the L-shaped block 27 and the positioning block 28, the movement of the copper wire can be further restricted by the groove on the outer surface of the groove ring 29, thereby increasing the stability of the copper wire when it leaves the surface of the copper coil tube.
[0031] Reference Figure 2-5 As shown, in this embodiment: one side of the L-shaped block 27 is rotatably connected to the first bolt 210, and one side of the positioning block 28 is fixedly connected to the threaded ring 211, and the inner wall of the threaded ring 211 is threadedly connected to the outer surface of the first bolt 210. Rotating the first bolt 210 can make the threaded ring 211 move on the outer surface of the first bolt 210 to control the positioning block 28 to slide on the outer surface of the L-shaped block 27. Adjusting the distance between the L-shaped block 27 and the positioning block 28 is convenient for limiting the position of copper wires of different thicknesses. One end of the screw rod 25 away from the tapered rod 26 is fixedly connected to a cylindrical block 212, and the outer surface of the cylindrical block 212 is fixedly connected to a plurality of protrusions. Holding the protrusions on the outer surface of the cylindrical block 212 and rotating the cylindrical block 212 can more conveniently control the rotation of the screw rod 25 without slipping.
[0032] Reference Figure 1-2 As shown, in the present embodiment: one side of the support rod 5 is rotatably connected with the mounting seat 6, one side of the support rod 5 is provided with an adjusting device 3, the adjusting device 3 comprises a groove plate 31, one side of the groove plate 31 is fixedly connected with one side of the mounting seat 6, a plurality of positioning holes 32 are provided on the outer surface of the groove plate 31, one end of the support rod 5 is fixedly connected with a protrusion 33, the inner wall of the protrusion 33 is threadedly connected with a second bolt 34, when the support rod 5 and the protective cover body 1 are installed on one side of the winding machine through the mounting seat 6, the support rod 5 can be pushed to rotate on one side of the mounting seat 6 to adjust the angle between the support rod 5, the mounting seat 6 and the winding machine, after the adjustment is completed, the second bolt 34 is rotated to make the second bolt 34 move on the inner wall of the protrusion 33 and insert one end into the positioning hole 32 on the outer surface of the groove plate 31, so as to fix the relative position and angle between the support rod 5 and the mounting seat 6.
[0033] Reference Figure 1-2As shown, in the present embodiment: one end of the second bolt 34 is fixedly connected with a round block 35, and the round block 35 is made of rubber material. When one end of the second bolt 34 provided with the rubber round block 35 is inserted into the interior of the positioning hole 32, the contact with the inner wall of the positioning hole 32 is tighter, and the position fixation between the support rod 5 and the mounting seat 6 is more stable. One side of the support rod 5 is fixedly connected with a fan-shaped block 36, and one side of the fan-shaped block 36 slides on one side of the groove plate 31. When the support rod 5 is pushed to rotate to adjust the angle between the support rod 5 and the mounting seat 6, one side of the fan-shaped block 36 will slide on one side of the groove plate 31, further limiting the angle between the support rod 5 and the mounting seat 6, and avoiding shaking of the support rod 5 during rotation and after fixing as much as possible.
[0034] Working principle: When winding the skeleton, first clamp the mounting seat 6 on one side of the support rod 5 on the winding machine or the frame rod on one side of the winding machine, and connect the mounting seat 6 to the frame rod through tools such as bolts. After the connection is completed, the support rod 5 can be pushed to rotate on one side of the mounting seat 6 to adjust the angle between the support rod 5 and the protective cover body 1 and the winding machine. After the adjustment is completed, rotate the second bolt 34 to make the second bolt 34 move on the inner wall of the protrusion 33, and clamp the rubber round block 35 at one end into the inside of the positioning hole 32 to fix the angle between the support rod 5 and the mounting seat 6, and then put the copper coil tube sleeve from one end of the screw rod 25 on the outer surface of the rotating shaft 4, and then rotate the screw 25 to control the screw 25 to move on the inner wall of the rotating shaft 4 toward the rotating shaft 4, and adjust the tapered rod 26 to go deep into the circular groove 21, so that the tapered rod 26 pushes the sliding rod 22 to move outward and compresses the spring 23 to press the sector piece 24 against the inner wall of the copper coil barrel, and then one end of the copper wire is passed through between the L-shaped block 27 and the positioning block 28, and the first bolt 210 is rotated to make the threaded ring 211 move on the outer surface of the first bolt 210 to adjust the position of the positioning block 28, so that the copper wire is located between the positioning block 28 and the groove on the outer surface of the groove ring 29. When the copper wire is pulled by the winding machine, the copper coil barrel will rotate on the outer surface of each sector piece 24, and the angle between the copper coil barrel and the rotating shaft 4 will be further restricted by the sector piece 24. After the copper wire is output, it will pass between the groove ring 29 and the positioning block 28 to further restrict the moving path of the copper wire, so as to avoid accidents in winding as much as possible.
[0035] The above is only a preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model. In the description of the utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood by specific circumstances.
Claims
1. A copper wire protective cover for transformer skeleton processing, comprising a protective cover body (1), characterized in that: One end of the protective cover body (1) is fixedly connected to a rotating shaft (4), and one side of the rotating shaft (4) is rotatably connected to a support rod (5). A positioning device (2) is provided on the outer surface of the protective cover body (1), and the positioning device (2) comprises a screw rod (25), one end of the screw rod (25) is fixedly connected to a tapered rod (26), the outer surface of the screw rod (25) is threadedly connected to the inner wall of the rotating shaft (4), a circular groove (21) is provided inside the rotating shaft (4), the tapered rod (26) is located inside the circular groove (21), a plurality of sliding rods (22) are slidably connected to the inner wall of the circular groove (21), and a plurality of springs (23) are provided on the outer surface of the sliding rod (22), and two ends of the spring (23) are respectively fixedly connected to one end of the sliding rod (22) and one side of the inner wall of the circular groove (21), and one end of the sliding rod (22) away from the rotating shaft (4) is fixedly connected to a fan-shaped piece (24).
2. The copper wire protective cover for transformer skeleton processing according to claim 1 is characterized in that: An L-shaped block (27) is fixedly connected to one side of the protective cover body (1), and a positioning block (28) is slidably connected to the outer surface of the L-shaped block (27).
3. The copper wire protective cover for transformer skeleton processing according to claim 2 is characterized in that: A groove ring (29) is rotatably connected to one side of the inner wall of the L-shaped block (27), and a groove is formed on the outer surface of the groove ring (29).
4. The copper wire protective cover for transformer skeleton processing according to claim 3 is characterized in that: One side of the L-shaped block (27) is rotatably connected to a first bolt (210), one side of the positioning block (28) is fixedly connected to a threaded ring (211), and the inner wall of the threaded ring (211) is threadedly connected to the outer surface of the first bolt (210).
5. The copper wire protective cover for transformer skeleton processing according to claim 4 is characterized in that: One end of the screw rod (25) away from the conical rod (26) is fixedly connected to a cylindrical block (212), and a plurality of protrusions are fixedly connected to the outer surface of the cylindrical block (212).
6. The copper wire protective cover for transformer skeleton processing according to claim 5, characterized in that: One side of the support rod (5) is rotatably connected to a mounting seat (6), one side of the support rod (5) is provided with an adjustment device (3), the adjustment device (3) comprises a groove plate (31), one side of the groove plate (31) is fixedly connected to one side of the mounting seat (6), a plurality of positioning holes (32) are provided on the outer surface of the groove plate (31), one end of the support rod (5) is fixedly connected to a protrusion (33), and the inner wall of the protrusion (33) is threadedly connected to a second bolt (34).
7. The copper wire protective cover for transformer skeleton processing according to claim 6 is characterized in that: One end of the second bolt (34) is fixedly connected to a round block (35), and the round block (35) is made of rubber material.
8. The copper wire protective cover for transformer skeleton processing according to claim 6, characterized in that: One side of the support rod (5) is fixedly connected to a sector block (36), and one side of the sector block (36) slides on one side of the groove plate (31).
Citation Information
Cited By
Copper wire protective cover for processing transformer framework
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