A processing winding machine for aluminum electrolytic capacitors

By designing a processing winder for aluminum electrolytic capacitors, including a tension adjustment component and a convenient access component, the problem of difficult adjustment and low adoption efficiency of surface tension of aluminum electrolytic capacitors in the prior art is solved, and a more efficient collection and processing process is achieved.

CN222720248UActive Publication Date: 2025-04-04SUQIAN HUAHONG ELECTRONIC IND CO LTD
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Patent Information

Application Number
CN202420968547.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-04-04
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The prior art lacks the function of adjusting the surface tension of aluminum electrolytic capacitors, which leads to the surface losing tension after long-term winding and cannot be collected; at the same time, it is difficult for the prior art to quickly pick up and disassemble and assemble the collected aluminum electrolytic capacitors, resulting in low manual efficiency.

Method used

A processing winder is designed including a tension adjustment assembly and a convenient access to the assembly. The tension adjustment assembly realizes tension adjustment to the surface of the aluminum electrolytic capacitor through the combination of the first motor, the first drum, the gear, and the connecting rod; the easy-to-receive assembly is arranged through the slide chute, handle, bearing, cylinder and insert rod to achieve convenient cylinder collection and pick-up.

Benefits of technology

The tension on the surface of the aluminum electrolytic capacitor is effectively adjusted to ensure that it maintains collectivity during the winding process; at the same time, the process of collecting cylinder is simplified and manual efficiency is improved.

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Abstract

The utility model relates to the technical field of aluminum electrolytic capacitors, specifically a processing winding machine for aluminum electrolytic capacitors, including a base, a fixed frame fixedly connected to the top of the base, two rectangular slots in the middle of the inner wall of the fixed frame, and a tension adjustment component is clamped on the inner wall of the rectangular slot. The utility model is provided by the first motor, the first roller, the tooth block, the first gear, the second gear and the connecting rod. When in use, the connecting rod is driven to rotate by the external power supply of the first motor, the connecting rod drives the first gear to rotate, the first gear drives two second gears on one side to rotate in opposite directions, the second gear drives the tooth block to move in opposite directions, and the tooth block drives the two first rollers on the surface to move to both sides. Since there are stretched aluminum electrolytic capacitors on the surface of the first roller, the surface tension can be adjusted to facilitate collection, thereby achieving the effect of adjusting the surface tension.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum electrolytic capacitors, in particular to a processing winding machine for aluminum electrolytic capacitors. Background Art

[0002] Aluminum electrolytic capacitors are made of an aluminum cylinder as the negative electrode, filled with liquid electrolyte, and a curved aluminum strip inserted as the positive electrode. It also needs to be treated with DC voltage to form an oxide film on the positive electrode as a medium. It is characterized by large capacity, but large leakage, poor stability, positive and negative polarity, and is suitable for power supply filtering or low-frequency circuits. When using, do not connect the positive and negative electrodes in reverse. The existing processing winding machine can wind and collect aluminum electrolytic capacitors.

[0003] However, the existing technology lacks the function of adjusting the surface tension of the aluminum electrolytic capacitor. In actual use, when the aluminum electrolytic capacitor is wound for a long time, the surface will lose tension, making the surface loose and unable to be collected, resulting in limitations of the existing technology.

[0004] Furthermore, the prior art lacks a function for facilitating the removal of the collected aluminum electrolytic capacitors. In actual use, after the aluminum electrolytic capacitors are collected, the cylinder needs to be disassembled from the surface of the motor and the cylinder needs to be taken out. The overall steps are cumbersome and the labor efficiency is low, resulting in the inability of the prior art to quickly remove and disassemble the cylinder. Utility Model Content

[0005] The purpose of the utility model is to provide a processing winding machine for aluminum electrolytic capacitors to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A processing winding machine for aluminum electrolytic capacitors, comprising

[0008] A base, wherein a fixing frame is fixedly connected to the top of the base, two rectangular slots are provided in the middle of the inner wall of the fixing frame, a tension adjustment assembly is clamped on the inner wall of the rectangular slot, and the tension adjustment assembly comprises a first motor, a first roller, a tooth block, a first gear, a second gear and a connecting rod, one side of the first motor is fixedly connected to the connecting rod, one side of the connecting rod is fixedly connected to the first gear, one side of the first gear is clamped with two second gears, one side of the two second gears is clamped with two tooth blocks, one side of the tooth block is clamped with the first roller, and the bottom end of the tooth block is clamped on the inner bottom wall of the rectangular slot;

[0009] A convenient-to-take component is clamped on one side close to the rectangular slot, and the convenient-to-take component includes a slide groove, a handle, a bearing, a cylinder and an insertion rod. A slide groove is provided on one side close to the rectangular slot, a bearing is clamped on one side of the inner wall of the slide groove, a cylinder is clamped on the inner wall of the bearing, an insertion rod is fixedly connected to one side of the cylinder, and a handle is fixedly connected to the other side of the cylinder;

[0010] Both sides of the inner wall of the fixed frame are fixedly connected with a transmission component, and the bottom end of the base is fixedly connected with a moving component.

[0011] Preferably, the conveying assembly includes a fixed plate, a roller, a second motor and a second roller, the two sides of the fixed plate are fixedly connected to the two sides of the inner wall of the fixed frame, the inner wall of the fixed plate is clamped with rollers, one side close to the fixed plate is fixedly connected to two second rollers, one side of the two second rollers is fixedly connected to the second motor, and the other side of the second roller is clamped to one side of the inner wall of the fixed frame.

[0012] Preferably, the moving assembly includes a fixed rod and a rotating wheel, the bottom end of the fixed rod is clamped with the rotating wheel, and the top end of the connecting rod is fixedly connected to the four corners of the bottom end of the base.

[0013] Preferably, a third motor is fixedly connected to one side of the front surface of the fixing frame, and one side of the third motor is clamped to the outer surface of the insertion rod.

[0014] Preferably, a feed port is provided on one side of the fixed frame, and an observation window is fixedly connected to a side close to the feed port.

[0015] Preferably, a monitor is fixedly connected to the inner wall edge of the fixed frame, and a display is fixedly connected to the front edge of the fixed frame.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. This kind of processing winding machine for aluminum electrolytic capacitors is provided with a first motor, a first roller, a tooth block, a first gear, a second gear and a connecting rod. When in use, the connecting rod is driven to rotate by an external power supply of the first motor, and the connecting rod drives the first gear to rotate. The first gear drives two second gears on one side to rotate in opposite directions, and the second gear drives the tooth block to move in opposite directions. The tooth block drives the two first rollers on the surface to move to both sides. Since there are stretched aluminum electrolytic capacitors on the surface of the first roller, the surface tension can be adjusted to facilitate their collection, thereby achieving the effect of adjusting the surface tension.

[0018] 2. This kind of processing and winding machine for aluminum electrolytic capacitors is provided with a slide groove, a handle, a bearing, a cylinder, a rod and a third motor. When in use, the slide groove is opened, the cylinder is clamped inside the slide groove, and the cylinder fixes the rod. When collecting, the rod is inserted into one side of the third motor, and the external power supply of the third motor drives the rod to rotate, and the rod drives the cylinder to rotate. A bearing is clamped on one side of the cylinder to facilitate uniform rotation. After collection is completed, the handle is manually pulled, and the handle drives the rod to be pulled out from the side of the third motor, and the cylinder is rolled downward from the slide groove. The staff can take out the collected cylinder from the bottom of the slide groove, thereby achieving the effect of easy picking. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic cross-sectional view of the internal structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the overall appearance of the utility model;

[0021] Figure 3 This is a schematic diagram of the disassembly of the tension adjustment component of the utility model;

[0022] Figure 4 This is a schematic diagram of the utility model for easy disassembly of components.

[0023] In the figure: 1. base; 2. fixed frame; 3. first motor; 4. first roller; 5. gear block; 6. first gear; 7. second gear; 8. connecting rod; 9. slide groove; 10. handle; 11. bearing; 12. cylinder; 13. plug rod; 14. fixed plate; 15. roller; 16. second motor; 17. second roller; 18. fixed rod; 19. rotating wheel; 20. third motor; 21. feed port; 22. observation window; 23. monitor; 24. display. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:

[0026] A processing winding machine for aluminum electrolytic capacitors, comprising

[0027] A base 1, a fixed frame 2 is fixedly connected to the top of the base 1, two rectangular slots are provided in the middle of the inner wall of the fixed frame 2, a tension adjustment component is clamped on the inner wall of the rectangular slot, and the tension adjustment component includes a first motor 3, a first roller 4, a tooth block 5, a first gear 6, a second gear 7 and a connecting rod 8, one side of the first motor 3 is fixedly connected to the connecting rod 8, one side of the connecting rod 8 is fixedly connected to the first gear 6, one side of the first gear 6 is clamped with two second gears 7, one side of the two second gears 7 is clamped with two tooth blocks 5, one side of the tooth block 5 is clamped with the first roller 4, and the bottom end of the tooth block 5 is clamped on the inner bottom wall of the rectangular slot. Through the arrangement of the first motor 3, the first roller 4, the tooth block 5, the first gear 6, the second gear 7 and the connecting rod 8, when in use, the connecting rod 8 is driven to rotate by the external power supply of the first motor 3, the connecting rod 8 drives the first gear 6 to rotate, the first gear 6 drives the two second gears 7 on one side to rotate in opposite directions, the second gear 7 drives the tooth block 5 to move in opposite directions, the tooth block 5 drives the two first rollers 4 on the surface to move to both sides, and since there is a stretched aluminum electrolytic capacitor on the surface of the first roller 4, the surface tension can be adjusted to facilitate its collection, thereby achieving the effect of adjusting the surface tension;

[0028] A convenient picking component is clamped on one side near the rectangular slot, and the convenient picking component includes a slide 9, a handle 10, a bearing 11, a cylinder 12 and a plug rod 13. A slide 9 is opened on one side near the rectangular slot, a bearing 11 is clamped on one side of the inner wall of the slide 9, a cylinder 12 is clamped on the inner wall of the bearing 11, a plug rod 13 is fixedly connected to one side of the cylinder 12, and a handle 10 is fixedly connected to the other side of the cylinder 12. Through the arrangement of the slide 9, the handle 10, the bearing 11, the cylinder 12, the plug rod 13 and the third motor 20, when in use, through the opening of the slide 9, the slide 9 The cylinder 12 is clamped inside, and the cylinder 12 fixes the plug rod 13. When collecting, the plug rod 13 is inserted into the side of the third motor 20. The external power supply of the third motor 20 drives the plug rod 13 to rotate, and the plug rod 13 drives the cylinder 12 to rotate. The bearing 11 is clamped on one side of the cylinder 12 for uniform rotation. After the collection is completed, the handle 10 is manually pulled, and the handle 10 drives the plug rod 13 to be pulled out from the side of the third motor 20, and the cylinder 12 is rolled downward from the chute 9. The staff can take out the collected cylinder 12 from the bottom of the chute 9, so as to achieve the effect of facilitating the taking;

[0029] The two sides of the inner wall of the fixed frame 2 are fixedly connected with a transmission component, and the bottom end of the base 1 is fixedly connected with a moving component;

[0030] In this embodiment, preferably, the conveying assembly includes a fixed plate 14, a roller 15, a second motor 16 and a second roller 17. Both sides of the fixed plate 14 are fixedly connected to both sides of the inner wall of the fixed frame 2. The inner wall of the fixed plate 14 is clamped with rollers 15. One side close to the fixed plate 14 is fixedly connected to two second rollers 17. One side of the two second rollers 17 is fixedly connected to the second motor 16. The other side of the second roller 17 is clamped to one side of the inner wall of the fixed frame 2. Through the arrangement of the fixed plate 14, the roller 15, the second motor 16 and the second roller 17, when in use, the roller 15 is fixed by the fixed plate 14, the second motor 16 is connected to an external power supply to drive the second roller 17 to rotate, and the second roller 17 drives the aluminum electrolytic capacitor whose bottom is placed on the surface of the roller 15 to transmit to one side, thereby achieving the function of conveying the aluminum electrolytic capacitor;

[0031] In this embodiment, preferably, the moving assembly includes a fixed rod 18 and a rotating wheel 19, the bottom end of the fixed rod 18 is clamped with the rotating wheel 19, and the top end of the fixed rod 18 is fixedly connected to the four corners of the bottom end of the base 1. Through the arrangement of the fixed rod 18 and the rotating wheel 19, when in use, the rotating wheel 19 is fixed by the fixed rod 18, and the rotating wheel 19 of the device is manually pushed on the surface to drive the device to move, thereby achieving the function of moving the device;

[0032] In this embodiment, preferably, a third motor 20 is fixedly connected to one side of the front of the fixing frame 2, and one side of the third motor 20 is clamped to the outer surface of the plug rod 13. Through the setting of the third motor 20, the third motor 20 is connected to an external power supply to drive the cylinder 12 to rotate for collection work, thereby achieving the effect of driving the cylinder 12 to rotate;

[0033] In this embodiment, preferably, a feed port 21 is provided on one side of the fixed frame 2, and an observation window 22 is fixedly connected to a side close to the feed port 21. By setting the feed port 21 and the observation window 22, when in use, the feed port 21 is opened, so that the aluminum electrolytic capacitor can be placed inside, and the observation window 22 can facilitate the staff to observe the internal work process, thereby achieving the effect of facilitating external observation;

[0034] In this embodiment, preferably, a monitor 23 is fixedly connected to the edge of the inner wall of the fixed frame 2, and a display 24 is fixedly connected to the edge of the front side of the fixed frame 2. Through the setting of the monitor 23 and the display 24, when in use, the interior is monitored through the monitor 23, and the picture can be transmitted to the display 24. The display 24 is used to display the overall internal work, prevent unexpected situations from occurring inside, and facilitate timely maintenance by the staff, thereby achieving the purpose of monitoring the internal situation.

[0035] When in use, a processing winding machine for aluminum electrolytic capacitors of this embodiment fixes the roller 15 through the fixing plate 14, and the second motor 16 is connected to an external power source to drive the second roller 17 to rotate. The second roller 17 drives the aluminum electrolytic capacitor placed on the surface of the roller 15 at the bottom to transmit to one side, thereby achieving the function of transmitting the aluminum electrolytic capacitor. The rotating wheel 19 is fixed by the fixing rod 18, and the rotating wheel 19 of the device can be manually pushed on the surface to drive the device to move, thereby achieving the function of moving the device. The feeding port 21 is opened, and the feeding port 21 is convenient for placing the aluminum electrolytic capacitor into the interior. The observation window 22 is convenient for the staff to observe the internal working process, thereby achieving the function of facilitating external observation. The interior is monitored by the monitor 23, and the picture can be transmitted to the display 24. The display 24 is used to display the overall internal work, prevent unexpected situations inside, and facilitate timely maintenance by the staff, thereby achieving the function of monitoring the internal situation. The connecting rod 8 is driven to rotate by the external power supply of the first motor 3 , the connecting rod 8 drives the first gear 6 to rotate, the first gear 6 drives the two second gears 7 on one side to rotate in the opposite direction, the second gear 7 drives the tooth block 5 to move in the opposite direction, and the tooth block 5 drives the two first rollers 4 on the surface to move to both sides. Since there is a stretched aluminum electrolytic capacitor on the surface of the first roller 4, the surface tension can be adjusted to facilitate collection, thereby achieving the effect of adjusting the surface tension. Through the opening of the chute 9, the cylinder 12 is clamped inside the chute 9, and the cylinder 12 is fixed with the plug rod 13. When collecting, the plug rod 13 is inserted into one side of the third motor 20, and the external power supply of the third motor 20 drives the plug rod 13 to rotate, and the plug rod 13 drives the cylinder 12 to rotate. A bearing 11 is clamped on one side of the cylinder 12 for uniform rotation. After the collection is completed, the handle 10 is manually pulled, and the handle 10 drives the plug rod 13 to be pulled out from the side of the third motor 20, and the cylinder 12 rolls downward from the chute 9. The staff can take out the collected cylinder 12 from the bottom of the chute 9, thereby achieving the effect of facilitating taking.

[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A processing winding machine for aluminum electrolytic capacitors, characterized in that: include A base (1), wherein the top of the base (1) is fixedly connected to a fixed frame (2), the middle part of the inner wall of the fixed frame (2) is provided with two rectangular slots, the inner wall of the rectangular slot is clamped with a tension adjustment component, the tension adjustment component comprises a first motor (3), a first roller (4), a tooth block (5), a first gear (6), a second gear (7) and a connecting rod (8), one side of the first motor (3) is fixedly connected to the connecting rod (8), one side of the connecting rod (8) is fixedly connected to the first gear (6), one side of the first gear (6) is clamped with two second gears (7), one side of the two second gears (7) is clamped with two tooth blocks (5), one side of the tooth block (5) is clamped with the first roller (4), and the bottom end of the tooth block (5) is clamped with the inner bottom wall of the rectangular slot; A convenient-to-take component is clamped on one side close to the rectangular slot, and the convenient-to-take component comprises a slide groove (9), a handle (10), a bearing (11), a cylinder (12) and an insertion rod (13). A slide groove (9) is provided on one side close to the rectangular slot, a bearing (11) is clamped on one side of the inner wall of the slide groove (9), a cylinder (12) is clamped on the inner wall of the bearing (11), one side of the cylinder (12) is fixedly connected to the insertion rod (13), and the other side of the cylinder (12) is fixedly connected to the handle (10); The inner walls of the fixed frame (2) are fixedly connected with transmission components on both sides, and the bottom end of the base (1) is fixedly connected with a moving component.

2. A processing winding machine for aluminum electrolytic capacitors according to claim 1, characterized in that: The conveying assembly comprises a fixed plate (14), a roller (15), a second motor (16) and a second roller (17); the two sides of the fixed plate (14) are fixedly connected to the two sides of the inner wall of the fixed frame (2); the inner wall of the fixed plate (14) is clamped with the roller (15); one side close to the fixed plate (14) is fixedly connected with two second rollers (17); one side of the two second rollers (17) is fixedly connected with the second motor (16); the other side of the second roller (17) is clamped with one side of the inner wall of the fixed frame (2).

3. The processing winding machine for aluminum electrolytic capacitors according to claim 1, characterized in that: The moving assembly comprises a fixed rod (18) and a rotating wheel (19); the bottom end of the fixed rod (18) is clamped with the rotating wheel (19); the top end of the fixed rod (18) is fixedly connected to the four corners of the bottom end of the base (1).

4. The processing winding machine for aluminum electrolytic capacitors according to claim 1, characterized in that: The easy-to-take component also includes a third motor (20), one side of the fixed frame (2) is fixedly connected to the third motor (20), and one side of the third motor (20) is clamped to the outer surface of the insertion rod (13).

5. The processing winding machine for aluminum electrolytic capacitors according to claim 1, characterized in that: A feed port (21) is provided on one side of the fixed frame (2), and an observation window (22) is fixedly connected to a side close to the feed port (21).

6. A processing winding machine for aluminum electrolytic capacitors according to claim 1, characterized in that: A monitor (23) is fixedly connected to the inner wall edge of the fixed frame (2), and a display (24) is fixedly connected to the front edge of the fixed frame (2).