Brushless motor pluggable wiring harness structure and motor

By setting up a connection installation slot on the base of the brushless motor and designing a plug-in structure for two sets of connectors, the problem of the wiring harness that cannot be plugged and unplugged by the existing brushless motor connection is solved, and a more stable and convenient connection is achieved.

CN222720770UActive Publication Date: 2025-04-04DONGGUAN DIRECT DRIVE TECH LTD
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Patent Information

Application Number
CN202420881431.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-04-04
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The wiring harness of the existing brushless motor cannot be plugged and unplugged effectively, and it is inconvenient to use and the connection is unstable.

Method used

A brushless motor pluggable wire harness structure is designed, and a connection installation slot is provided on the base, and then connected to the control board inside the motor after installing the first connector, and then connected to the first connector through a second connector with the wire harness.

Benefits of technology

It realizes convenient plugging and disassembly of wire harnesses, more stable connections and good transmission performance, solving the problems of unstable connection and inconvenient use of existing motor wire harnesses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of motors, in particular to a brushless motor pluggable wiring harness structure and a motor, comprising a base, a first connector and a second connector, the base comprising a motor mounting platform, a fixed mounting platform and a connecting platform, the fixed mounting platform is arranged on the motor mounting platform, the connecting platform is arranged on the fixed mounting platform, a connecting mounting groove is arranged on the fixed mounting platform, the first connector is arranged in the connecting mounting groove, and the second connector is used to cooperate with the first connector for plugging. The utility model wiring harness does not need to be directly connected to the control board of the motor, the connection is more convenient, and the two sets of connectors are plugged in, the connection is stable, and the transmission performance is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of motors, in particular to a pluggable wiring harness structure of a brushless motor and a motor. Background Art

[0002] Brushless Motor is a type of motor, also known as brushless DC motor or electronic speed control motor. Compared with traditional brushed DC motor, brushless motor does not need brushes and collector rings for commutation, so it has higher efficiency, longer life and lower maintenance requirements. The working principle of brushless motor is to use electronic controller to realize timely switching of current to drive the motor rotor to rotate. It usually consists of stator and rotor. The stator contains several coils, which generate a rotating magnetic field by switching current. Permanent magnets or magnets are installed on the rotor, which rotate under the action of the rotating magnetic field.

[0003] When the brushless motor is in use, a wiring harness needs to be connected to control the motor; the existing motor connection harness is generally directly connected to the motor, and no plug-in connector is provided on the motor. The connection cannot be effectively plugged in and out during use, which is inconvenient to use. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a brushless motor pluggable wiring harness structure and motor which can be connected by plugging a second connector with a wiring harness into a first connector. The wiring harness does not need to be directly connected to the control board of the motor, and the connection is more convenient. In addition, two sets of connectors are plugged in, so the connection is stable and the transmission performance is good.

[0005] The technical solution adopted by the utility model is: a pluggable wiring harness structure of a brushless motor, including a base, a first connector and a second connector, the base includes a motor mounting platform, a fixed mounting platform and a connecting platform, the fixed mounting platform is arranged on the motor mounting platform, the connecting platform is arranged on the fixed mounting platform, a connecting mounting groove is arranged on the fixed mounting platform, the first connector is arranged in the connecting mounting groove, and the second connector is used to cooperate with the first connector for plugging.

[0006] A further improvement to the above solution is that the fixed mounting platform is arranged at one end of the motor mounting platform, and one end of the motor mounting platform is arranged inside the motor.

[0007] A further improvement to the above solution is that the fixed mounting platform is provided with a mounting surface, and the mounting surface is provided with a mounting hole.

[0008] A further improvement to the above solution is that a groove is provided on a side of the fixed mounting platform close to the connecting platform.

[0009] A further improvement to the above solution is that one end of the connecting and mounting groove passes through the connecting platform to the motor mounting platform.

[0010] A further improvement to the above solution is that a convex strip is provided on the groove wall of the connection installation groove, and the convex strip is used to tightly fit the first connector in the connection installation groove.

[0011] A further improvement to the above scheme is that the first connector includes a first shell, a plug-in port arranged on the first shell, and a contact terminal arranged in the first shell and extending at one end to the plug-in port, and the second connector is used to be inserted into the plug-in port; the second connector includes a second shell, a connecting plug arranged at one end of the second shell, and a plug-in terminal arranged in the second shell and extending at one end to the connecting plug; the connecting plug is used to be inserted into the plug-in port to contact the contact terminal with the plug-in terminal.

[0012] A further improvement to the above solution is that a guiding slope is provided at the opening of the plug port; and the insertion end of the plug port faces the connection platform.

[0013] A further improvement to the above solution is that plug-in slots are provided on both sides of the plug-in port, plug-in buckles are provided on both sides of the connecting plug, and the plug-in buckles are elastic buckles, one end of which is provided with a pressing portion facing the second shell.

[0014] A motor comprises the brushless motor pluggable wiring harness structure.

[0015] The beneficial effects of the utility model are:

[0016] Compared with the existing motor connection harness, the utility model is provided with a connection installation groove on the base for installing the first connector. After the first connector is installed, it is connected to the control board inside the motor, and then the second connector with the harness is connected to the first connector through plugging. The harness does not need to be directly connected to the control board of the motor, and the connection is more convenient. In addition, the two sets of connectors are plugged in, the connection is stable, and the transmission performance is good. The problem of unstable connection and inconvenience in use of the existing motor harness is solved.

[0017] The utility model can conveniently plug and unplug the wiring harness through the design of the first connector and the second connector. This structure makes it easy to replace and repair the wiring harness, saving time and cost. The setting of the fixed mounting table and the connection mounting groove enables the first connector to be firmly mounted on the base. In this way, it can be ensured that the connection between the wiring harness and the brushless motor is firm and reliable, avoiding loosening and falling off. Since the wiring harness can be quickly plugged in and out, when it needs to be replaced or repaired, there is no need to disassemble the entire brushless motor, and only the wiring harness needs to be simply plugged in and out. This can save time and energy and improve work efficiency.

[0018] By installing the first connector in the connection installation groove, the wiring harness can be better integrated with the brushless motor without taking up additional space. This is especially important for application scenarios with space constraints. The cooperation of the first connector and the second connector makes the electrical connection stable and reliable. This design can effectively prevent electrical connection problems such as poor contact and short circuit, and ensure the transmission quality and stability of electrical signals. The wiring harness can be quickly plugged in and out and connected firmly, improving work efficiency and reliability. This brings convenience to operations such as installation, maintenance and replacement of wiring harnesses of brushless motors, and also improves the reliability and service life of the overall system. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional schematic diagram of the pluggable wiring harness structure of the brushless motor of the utility model;

[0020] Figure 2 for Figure 1 A schematic diagram of the pluggable wiring harness structure of the brushless motor from another perspective;

[0021] Figure 3 for Figure 2 A is an enlarged schematic diagram;

[0022] Figure 4 for Figure 1 A top view of the pluggable wiring harness structure of the brushless motor;

[0023] Figure 5 for Figure 4 Sectional view of AA.

[0024] Explanation of the reference numerals: base 1, motor mounting platform 11, fixed mounting platform 12, mounting surface 121, mounting hole 122, groove 123, connecting platform 13, connecting mounting groove 14, first connector 2, first shell 21, plug-in port 22, guide slope 221, plug-in card slot 222, contact terminal 23, second connector 3, second shell 31, connecting plug 32, plug-in buckle 321, pressing portion 322, plug-in terminal 33. DETAILED DESCRIPTION

[0025] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0026] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0028] like Figure 1 to Figure 5 As shown, in one embodiment of the utility model, a pluggable wiring harness structure of a brushless motor is involved, including a base 1, a first connector 2 and a second connector 3. The base 1 includes a motor mounting platform 11, a fixed mounting platform 12 and a connecting platform 13. The fixed mounting platform 12 is arranged on the motor mounting platform 11, and the connecting platform 13 is arranged on the fixed mounting platform 12. A connecting mounting groove 14 is arranged on the fixed mounting platform 12. The first connector 2 is arranged in the connecting mounting groove 14, and the second connector 3 is used to cooperate with the first connector 2 for plugging. In this embodiment, a connecting mounting groove 14 is arranged on the base 1 for the installation of the first connector 2. After the first connector 2 is installed, it is connected to the control board inside the motor, and then the second connector 3 with the wiring harness is connected to the first connector 2 through plugging. The wiring harness does not need to be directly connected to the control board of the motor, and the connection is more convenient. In addition, the two sets of connectors are plugged in, and the connection is stable and the transmission performance is good. The problem of unstable connection and inconvenience in use of the existing motor wiring harness is solved.

[0029] In the above-mentioned embodiment, the wiring harness can be easily plugged in and out through the design of the first connector 2 and the second connector 3. This structure makes it easy to replace and repair the wiring harness, saving time and cost. The setting of the fixed mounting platform 12 and the connecting mounting groove 14 enables the first connector 2 to be firmly mounted on the base 1. This ensures that the connection between the wiring harness and the brushless motor is firm and reliable, avoiding loosening and falling off. Since the wiring harness can be quickly plugged in and out, when it needs to be replaced or repaired, there is no need to disassemble the entire brushless motor, and only the wiring harness needs to be simply plugged in and out. This saves time and energy and improves work efficiency.

[0030] In the above embodiment, by installing the first connector 2 in the connection installation groove 14, the wiring harness can be better tightly integrated with the brushless motor without taking up additional space. This is particularly important for application scenarios with space constraints. The cooperation between the first connector 2 and the second connector 3 makes the electrical connection stable and reliable. This design can effectively prevent electrical connection problems such as poor contact and short circuit, and ensure the transmission quality and stability of electrical signals. The wiring harness can be quickly plugged in and out and connected firmly, improving work efficiency and reliability. This brings convenience to operations such as installation, maintenance and replacement of the wiring harness of the brushless motor, and also improves the reliability and service life of the overall system.

[0031] The fixed mounting platform 12 is arranged at one end of the motor mounting platform 11, and one end of the motor mounting platform 11 is arranged inside the motor. Specifically, the fixed mounting platform 12 is provided with a mounting surface 121, and the mounting surface 121 is provided with a mounting hole 122. In this embodiment, the motor mounting platform 11 is used for mounting the stator or rotor of the motor, and is installed inside the motor housing when in use to facilitate the installation of internal components. The mounting surface 121 and the mounting hole 122 are provided for the fixed installation of the base 1 so that it can be used in different scenarios.

[0032] A groove 123 is provided on one side of the fixed installation platform 12 close to the connecting platform 13. The arrangement of the groove 123 facilitates the opening of the connecting installation slot 14 on the connecting platform 13, and also facilitates the plugging of the connector.

[0033] One end of the connection installation groove 14 is connected from the connection platform 13 to the motor installation platform 11. Specifically, a convex strip is provided at the groove wall of the connection installation groove 14, and the convex strip is used to tightly fit the first connector 2 in the connection installation groove 14. In this embodiment, the connection installation groove 14 is set in a through manner to facilitate the assembly of the first connector 2. A convex strip is provided in the connection installation groove 14, and the first connector 2 is tightly fitted and installed through the convex strip to ensure structural stability.

[0034] The first connector 2 includes a first housing 21, a plug port 22 disposed on the first housing 21, and a contact terminal 23 disposed in the first housing 21 and extending to the plug port 22 at one end; the second connector 3 is used to be inserted into the plug port 22; the second connector 3 includes a second housing 31, a connection plug 32 disposed at one end of the second housing 31, and a plug terminal 33 disposed in the second housing 31 and extending to the connection plug 32 at one end; the connection plug 32 is used to be inserted into the plug port 22 to contact the contact terminal 23 with the plug terminal 33. In this embodiment, through the design of the first connector 2 and the second connector 3, a reliable connection between the contact terminal 23 and the plug terminal 33 can be achieved. This connection method ensures the stable transmission of current, reduces the occurrence of problems such as poor contact and contact impedance, and improves the performance and reliability of the motor. The connection plug 32 can be easily inserted into the plug port 22 of the first connector 2 to achieve fast wiring harness plugging and unplugging. This can save time and energy, and facilitate operations such as installation, maintenance and replacement of wiring harnesses of the motor.

[0035] A guiding bevel 221 is provided at the opening of the plug port 22; the insertion end of the plug port 22 faces the connection platform 13. In this embodiment, the guiding bevel 221 of the plug port 22 can guide the connection plug 32 of the second connector 3 to be correctly inserted into the plug port 22. In this way, the plugging process is smoother, the friction and resistance during plugging are reduced, and the accuracy and stability of the connection are improved. The insertion end of the plug port 22 faces the connection platform 13, so that the second connector 3 can be easily inserted into the base 1 of the motor. This design makes the plugging and unplugging process simpler and faster, saving operation time and labor.

[0036] Plug-in slots 222 are provided on both sides of the plug-in port 22, and plug-in buckles 321 are provided on both sides of the connecting plug 32. The plug-in buckle 321 is an elastic buckle, and one end thereof is provided with a pressing portion 322 facing the second shell 31. In this embodiment, the design of the plug-in slot 222 and the plug-in buckle 321 makes the connection more secure during the plug-in process. The elastic buckle of the plug-in buckle 321 can provide a certain pressure to ensure the stability of the connection during the plug-in process and avoid loosening or falling off. The elastic buckle design of the plug-in buckle 321 makes the plug-in and unplugging process more convenient and quick. The design of the pressing portion 322 allows the plug-in buckle 321 to be easily pressed or released, thereby realizing the rapid insertion or removal of the wiring harness, saving operation time and labor.

[0037] A motor includes a brushless motor pluggable wiring harness structure. During use, the wiring harness is ensured to be firmly and reliably connected to the brushless motor to avoid loosening and falling off. Since the wiring harness can be quickly plugged in and out, when replacement or repair is required, there is no need to disassemble the entire brushless motor, and only the wiring harness needs to be simply plugged in and out.

[0038] The above embodiments only express several implementation methods of the utility model, and the descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A pluggable wiring harness structure for a brushless motor, characterized in that: It includes a base, a first connector and a second connector. The base includes a motor mounting platform, a fixed mounting platform and a connecting platform. The fixed mounting platform is arranged on the motor mounting platform, the connecting platform is arranged on the fixed mounting platform, and a connecting mounting groove is arranged on the fixed mounting platform. The first connector is arranged in the connecting mounting groove, and the second connector is used to cooperate with the first connector for plugging.

2. The pluggable wiring harness structure of the brushless motor according to claim 1, characterized in that: The fixed mounting platform is arranged at one end of the motor mounting platform, and one end of the motor mounting platform is arranged inside the motor.

3. The pluggable wiring harness structure of the brushless motor according to claim 2, characterized in that: The fixed mounting platform is provided with a mounting surface, and the mounting surface is provided with a mounting hole.

4. The pluggable wiring harness structure of the brushless motor according to claim 1, characterized in that: A groove is arranged on one side of the fixed installation platform close to the connecting platform.

5. The pluggable wiring harness structure of the brushless motor according to claim 1, characterized in that: One end of the connecting and mounting groove passes through the connecting platform to the motor mounting platform.

6. The pluggable wiring harness structure of the brushless motor according to claim 1, characterized in that: The groove wall of the connection installation groove is provided with a convex strip, and the convex strip is used to tightly fit the first connector in the connection installation groove.

7. The pluggable wiring harness structure of the brushless motor according to claim 1, characterized in that: The first connector comprises a first housing, a plug port disposed on the first housing, and a contact terminal disposed in the first housing and having one end extending to the plug port, and the second connector is used to be inserted into the plug port; the second connector comprises a second housing, a connection plug disposed at one end of the second housing, and a plug terminal disposed in the second housing and having one end extending to the connection plug; The connecting plug is used to be inserted into the plug port to bring the contact terminal into contact with the plug terminal.

8. The pluggable wiring harness structure of the brushless motor according to claim 7, characterized in that: A guiding slope is arranged at the opening of the plug port; and the insertion end of the plug port faces the connection platform.

9. The pluggable wiring harness structure of the brushless motor according to claim 7, characterized in that: The two sides of the plug port are provided with plug-in slots, the two sides of the connecting plug are provided with plug-in buckles, and the plug-in buckles are elastic buckles, one end of which is provided with a pressing portion facing the second shell.

10. A motor, characterized in that: The invention comprises the pluggable wiring harness structure of the brushless motor as claimed in any one of claims 1 to 9.