A wire stripping and twisting mechanism

By designing a stripping and stranding mechanism for wire materials, using a laser machine to automatically cut and stripping the wire through pneumatic jaws, the problem of low artificial stripping efficiency in the prior art is solved, automatic processing is realized, and human resources are saved.

CN222720841UActive Publication Date: 2025-04-04GUANGDONG DONGGUAN KELI AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421259299.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-04-04
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

In the prior art online processing, it is necessary to manually peel off the outer skin of the end of the wire, which is inefficient and consumes a lot of human resources.

Method used

A stripping and stranding mechanism for wire materials is designed, and the outer skin is automatically cut by a laser machine, and the outer skin is peeled by a straight module with pneumatic jaws and stranded wire peeling.

Benefits of technology

Automatic cutting and peeling of wire outer skin is realized, artificial resources are saved, and the accuracy of peeling position is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire stripping and twisting mechanism, including a laser machine, a wire limiting shaft, a stripping module, a winding rotary motor and a winding pneumatic clamp. A wire limiting cylinder is installed in the middle of the laser machine, the wire limiting shaft is connected to the driving end of the wire limiting cylinder, a winding stand is connected to the driving end of the stripping module, the winding rotary motor is fixed on the winding stand, and the winding rotary motor controls the rotation of the winding pneumatic clamp. The wire stripping and twisting mechanism automatically controls the end position of the wire, which is convenient for laser cutting of the outer skin. The linear module and the pneumatic clamp grasp the cut outer skin to strip the stranded wire, which is prepared for the subsequent terminal crimping. The fully automated process saves the steps of manual stripping and improves the accuracy of the stripping position.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire material processing, in particular to a wire stripping and twisting mechanism. Background Art

[0002] With the continuous improvement of industrial automation, traditional manual assembly can no longer meet the development needs of society. With the continuous increase in labor costs and social competitiveness, in order to occupy a place in the fierce competition, it is necessary to have a strong industrial automation backing to avoid being eliminated. Before the wire is crimped to the terminal, the outer skin on the end of the wire needs to be peeled off to expose the inner core. The conventional processing method is to place the wire under the laser machine to cut the outer skin, and then manually pull out the outer skin, which consumes more human resources, and the efficiency of manual pulling of the outer skin is low. Utility Model Content

[0003] One purpose of the utility model is to provide a wire stripping and twisting mechanism, which can automatically cut the outer skin by laser, and clamp the outer skin to strip the twisted wire, thus saving labor resources.

[0004] To achieve this purpose, the utility model adopts the following technical solutions:

[0005] A wire stripping and twisting mechanism includes a laser machine, a wire limiting shaft, a stripping module, a winding rotary motor and a winding pneumatic clamp. A wire limiting cylinder is installed in the middle of the laser machine. The wire limiting shaft is connected to the driving end of the wire limiting cylinder. A winding stand is connected to the driving end of the stripping module. The winding rotary motor is fixed on the winding stand. The winding rotary motor controls the rotation of the winding pneumatic clamp.

[0006] As a preferred technical solution, the wire limiting cylinder is located between the upper laser head and the lower laser head of the laser machine.

[0007] As a preferred technical solution, laser front and rear slide rails and a laser moving motor are arranged along the front and back below the laser machine, the driving end of the laser moving motor is connected to the laser moving lead screw, and laser front and rear sliders and a laser moving nut are installed at the bottom of the laser machine. The laser front and rear sliders slide on the laser front and rear slide rails, and the laser moving lead screw is threadedly connected to the laser moving nut.

[0008] As a preferred technical solution, a material receiving box is fixed to the front end of the peeling module, a scraping cylinder is installed in the material receiving box, and a scraper is vertically connected to the driving end of the scraping cylinder upward.

[0009] As a preferred technical solution, the winding stand is rotatably connected with an upper winding synchronous wheel and a lower winding synchronous wheel, the driving end of the winding rotating motor is key-connected to the upper winding synchronous wheel, the fixed end of the winding pneumatic clamp is key-connected to the lower winding synchronous wheel with a winding shaft, and a winding synchronous belt is transmission-connected between the upper winding synchronous wheel and the lower winding synchronous wheel.

[0010] As a preferred technical solution, a winding photoelectric sensor is installed on the winding stand, a winding induction sheet is connected to the winding shaft, and the winding induction sheet is signal-connected to the winding photoelectric sensor.

[0011] As a preferred technical solution, a peeling limit sensor is installed on one side of the peeling module, and a peeling induction sheet is fixed on one side of the winding stand, and the peeling induction sheet is connected to the peeling limit sensor signal.

[0012] As a preferred technical solution, a control screen and a display panel are installed on the upper end of the laser machine.

[0013] The beneficial effects of the utility model are: providing a wire stripping and twisting mechanism, which automatically controls the end position of the wire, facilitates laser cutting of the outer sheath, and uses a linear module with a pneumatic clamp to grab the cut outer sheath to strip the stranded wire, preparing for subsequent terminal crimping. The fully automated process saves the steps of manual stripping and improves the accuracy of the stripping position. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described in detail below based on the drawings and embodiments.

[0015] Figure 1 It is a schematic diagram of the overall structure of a wire stripping and twisting mechanism described in an embodiment;

[0016] Figure 2 It is a right side structural schematic diagram of a wire stripping and twisting mechanism described in an embodiment;

[0017] Figure 3 It is a first left side structural schematic diagram of a wire stripping and twisting mechanism according to an embodiment;

[0018] Figure 4 It is a second left structural schematic diagram of a wire stripping and twisting mechanism described in an embodiment.

[0019] Figures 1 to 4 middle:

[0020] 1. Laser machine; 2. Wire limit axis; 3. Stripping module; 4. Winding rotary motor; 5. Winding pneumatic clamp; 6. Wire limit cylinder; 7. Winding stand; 8. Laser front and rear slide rails; 9. Laser moving motor; 10. Laser moving lead screw; 11. Laser front and rear sliders; 12. Laser moving gong nut; 13. Upper laser head; 14. Lower laser head; 15. Material receiving box; 16. Scraping cylinder; 17. Scraper; 18. Winding upper synchronous wheel; 19. Winding lower synchronous wheel; 20. Winding shaft; 21. Winding synchronous belt; 22. Winding photoelectric sensor; 23. Winding induction sheet; 24. Stripping limit sensor; 25. Stripping induction sheet; 26. Control screen; 27. Display panel. DETAILED DESCRIPTION

[0021] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0022] like Figures 1 to 4 As shown, in this embodiment, a wire stripping and twisting mechanism includes a laser machine 1, a wire limiting shaft 2, a stripping module 3, a winding rotation motor 4 and a winding pneumatic clamp 5. A wire limiting cylinder 6 is installed in the middle of the laser machine 1. The wire limiting shaft 2 is connected to the driving end of the wire limiting cylinder 6. A winding stand 7 is connected to the driving end of the stripping module 3. The winding rotation motor 4 is fixed on the winding stand 7. The winding rotation motor 4 controls the rotation of the winding pneumatic clamp 5.

[0023] Moreover, the wire limiting cylinder 6 is located between the upper laser head 13 and the lower laser head 14 of the laser machine 1. The wire is placed in front of the laser machine 1, and the wire limiting cylinder 6 controls the wire limiting shaft 2 to extend forward to support the front end position of the wire. Then the wire limiting cylinder 6 retracts the wire limiting shaft 2, and the laser machine 1 controls the upper laser head 13 and the lower laser head 14 to cut the outer skin of the wire. Then the stripping module 3 controls the winding stand 7 to move forward to the wire, and the winding pneumatic clamp 5 clamps the cut outer skin, and the wire is twisted under the action of the winding rotating motor 4, and the outer skin is pulled out along the retreat action of the stripping module 3.

[0024] A laser front and rear slide rail 8 and a laser moving motor 9 are arranged along the front and back below the laser machine 1. The driving end of the laser moving motor 9 is connected to a laser moving lead screw 10. A laser front and rear slider 11 and a laser moving nut 12 are installed at the bottom of the laser machine 1. The laser front and rear slider 11 slides on the laser front and rear slide rail 8, and the laser moving lead screw 10 is threadedly connected to the laser moving nut 12.

[0025] When the wire with the outer skin is fixed, the laser moving motor 9 controls the laser moving screw 10 to rotate, so that the laser machine 1 with the laser moving nut 12 moves forward along the laser front and rear slide rails 8, and laser skin cutting is performed at the place where the wire is fixed.

[0026] A material receiving box 15 is fixed to the front end of the peeling module 3, and a scraper cylinder 16 is installed in the material receiving box 15. The driving end of the scraper cylinder 16 is vertically connected to a scraper 17. After the outer skin is twisted out, the winding pneumatic clamp 5 releases the outer skin, and the outer skin will fall into the material receiving box 15 for collection. If the outer skin remains on the winding pneumatic clamp 5, the scraper cylinder 16 controls the scraper 17 to rise, and the outer skin is scraped off when the winding pneumatic clamp 5 retreats.

[0027] An upper winding synchronous wheel 18 and a lower winding synchronous wheel 19 are rotatably connected on the winding seat 7, the driving end of the winding rotary motor 4 is key-connected to the upper winding synchronous wheel 18, the fixed end of the winding pneumatic clamp 5 is key-connected to the lower winding synchronous wheel 19 with a winding shaft 20, and a winding synchronous belt 21 is transmission-connected between the upper winding synchronous wheel 18 and the lower winding synchronous wheel 19. In terms of controlling the rotation of the winding pneumatic clamp 5, the winding rotary motor 4 controls the upper winding synchronous wheel 18 and the lower winding synchronous wheel 19 to transmit through the winding synchronous belt 21, and the winding pneumatic clamp 5 brings out the outer skin twisted wire under the rotation of the winding shaft 20.

[0028] A winding photoelectric sensor 22 is installed on the winding stand 7, and a winding induction sheet 23 is connected to the winding shaft 20. The winding induction sheet 23 is connected to the winding photoelectric sensor 22 for signal connection. The number of turns during twisting is counted by the winding photoelectric sensor 22 sensing the winding induction sheet 23.

[0029] A peeling limit sensor 24 is installed on one side of the peeling module 3, and a peeling sensor sheet 25 is fixed on one side of the winding seat 7. The peeling sensor sheet 25 is connected to the signal of the peeling limit sensor 24. In the process of the peeling module 3 controlling the forward and backward movement of the winding seat 7, in order to ensure the position of the winding pneumatic clamp 5 grabbing the outer skin, a signal is provided through the position of the peeling limit sensor 24.

[0030] A control screen 26 and a display panel 27 are installed at the upper end of the laser machine 1 . The entire peeling and winding process is controlled by the control screen 26 , and specific data is displayed on the display panel 27 .

[0031] It should be stated that the above-mentioned specific implementation methods are only preferred embodiments of the present utility model and the technical principles used. Within the technical scope disclosed by the present utility model, any changes or substitutions that can be easily thought of by technicians familiar with this technical field should be included in the protection scope of the present utility model.

Claims

1. A wire stripping and twisting mechanism, characterized in that: It includes a laser machine, a wire limiting shaft, a stripping module, a winding rotary motor and a winding pneumatic clamp. A wire limiting cylinder is installed in the middle of the laser machine. The wire limiting shaft is connected to the driving end of the wire limiting cylinder. The driving end of the stripping module is connected to a winding stand. The winding rotary motor is fixed on the winding stand. The winding rotary motor controls the rotation of the winding pneumatic clamp.

2. A wire stripping and twisting mechanism according to claim 1, characterized in that: The wire limiting cylinder is located between the upper laser head and the lower laser head of the laser machine.

3. The wire stripping and twisting mechanism according to claim 1, characterized in that: Laser front and rear slide rails and a laser moving motor are arranged along the front and back below the laser machine. The driving end of the laser moving motor is connected to a laser moving lead screw. Laser front and rear sliders and a laser moving nut are installed at the bottom of the laser machine. The laser front and rear sliders slide on the laser front and rear slide rails, and the laser moving lead screw is threadedly connected to the laser moving nut.

4. The wire stripping and twisting mechanism according to claim 1, characterized in that: A material receiving box is fixed at the front end of the peeling module, a scraping cylinder is installed in the material receiving box, and a scraper is vertically connected to the driving end of the scraping cylinder upward.

5. The wire stripping and twisting mechanism according to claim 1, characterized in that: The winding stand is rotatably connected with an upper winding synchronous wheel and a lower winding synchronous wheel, the driving end of the winding rotating motor is key-connected with the upper winding synchronous wheel, the fixed end of the winding pneumatic clamp is key-connected with the lower winding synchronous wheel via a winding shaft, and a winding synchronous belt is transmission-connected between the upper winding synchronous wheel and the lower winding synchronous wheel.

6. The wire stripping and twisting mechanism according to claim 5, characterized in that: A winding photoelectric sensor is installed on the winding stand, a winding induction sheet is connected to the winding shaft, and the winding induction sheet is connected to the winding photoelectric sensor signal.

7. The wire stripping and twisting mechanism according to claim 1, characterized in that: A peeling limit sensor is installed on one side of the peeling module, and a peeling induction sheet is fixed on one side of the winding stand. The peeling induction sheet is connected to the peeling limit sensor signal.

8. The wire stripping and twisting mechanism according to claim 1, characterized in that: A control screen and a display panel are installed on the upper end of the laser machine.

Citation Information

Cited By

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