A down filling and dusting device for down jacket processing

By designing a down jacket processing device including an operating table, conveyor belt, fixing frame and slap components, the problems of low efficiency and health risks of traditional filling methods are solved, and the uniform distribution of fluff and the improvement of production efficiency are achieved.

CN222722480UActive Publication Date: 2025-04-08HANGZHOU LUFEIYA CLOTHING CO LTD
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Patent Information

Application Number
CN202421387629.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-08
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The traditional down jacket filling and dusting method has low production efficiency, uneven fluff distribution, and is harmful to the operator's respiratory health.

Method used

A filling and dusting device for down jacket processing is designed, including a operating table, a conveyor belt, a fixing rack and a slap assembly. The down jacket after filling is conveyed through the conveyor belt, and the spring telescopic rod and cam drive the clamp plate to quickly drop, and the down jacket is beaten to achieve even distribution of down. At the same time, by driving the components and pressing rollers, the down jacket after being beaten is automatically flattened to reduce manual operation.

Benefits of technology

It improves the production efficiency of down jackets, ensures the even distribution of down, reduces the chance of workers' direct contact with down, reduces the risks of dust pollution and allergies, saves labor, and improves the consistency and quality of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a down filling and dusting device for down jacket processing, and relates to the technical field of down jacket processing. The utility model comprises an operating table, a conveyor belt is rotatably installed on the operating table, a fixing frame is fixedly installed on the operating table, a beating assembly is installed on the fixing frame, the beating assembly comprises a beating board, and the beating board is slidably clamped in the fixing frame, a plurality of spring telescopic rods equidistantly distributed are fixedly installed on the upper surface of the beating board, and the top of the spring telescopic rod is fixedly connected to the top of the fixing frame, cams are rotatably installed on both sides of the fixing frame, levers are fixedly installed on both ends of the beating board, and the cams can contact with corresponding levers, and by arranging the beating assembly, the beating assembly can be used to replace manual work to beat the down jacket after filling, and the down in the down jacket can be beat evenly, which not only improves the production efficiency, but also reduces the chance of direct contact between workers and down, and reduces the dust pollution and allergy risks in the working environment.
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Description

Technical Field

[0001] The utility model relates to the technical field of down jacket processing, in particular to a down filling and dusting device for down jacket processing. Background Art

[0002] Down jackets are jackets filled with down fillings, which are large and round in shape. Down jackets usually account for more than half of the total duck down. At the same time, they can be mixed with some small feathers. Wash the duck down, sterilize it at high temperature, and then stuff it into the clothes to make a down jacket. Down jackets have the best warmth retention. Most of them are worn by people in cold areas, and polar surveyors also often use them.

[0003] Most of the existing small down jacket processing factories adopt manual methods to pat the filled down jackets. The traditional down filling and dusting method of down jackets not only has low production efficiency and uneven distribution of down, but also easily affects the respiratory health of operators. In view of the above problems, the inventor proposes a down filling and dusting device for down jacket processing to solve the above problems. Utility Model Content

[0004] In order to solve the problem that the traditional down jacket filling and dusting method not only has low production efficiency and uneven distribution of down, but also easily affects the respiratory health of operators; the purpose of the utility model is to provide a down jacket filling and dusting device.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: a down filling and dusting device for down jacket processing, comprising an operating table, a conveyor belt is rotatably installed on the operating table, a fixed frame is fixedly installed on the operating table, a beating assembly is installed on the fixed frame, the beating assembly includes a clapper board, and the clapper board is slidably clamped in the fixed frame, a plurality of spring telescopic rods equidistantly distributed are fixedly installed on the upper surface of the clapper board, and the top end of the spring telescopic rod is fixedly connected to the top end of the fixed frame, cams are rotatably installed on both sides of the fixed frame, and levers are fixedly installed at both ends of the clapper board, and the cams can contact the corresponding levers.

[0006] Preferably, drive shafts are rotatably installed on both sides of the fixed frame, first bevel gears are fixedly installed on the bottom ends of the two drive shafts and one side of the two cams, and the two first bevel gears are meshed, worm gears are fixedly installed on the top ends of the two drive shafts, a double-headed worm is rotatably installed on the top end of the fixed frame, and the double-headed worm is meshed with the worm gear, a first motor is fixedly installed on one side of the fixed frame, and the output end of the first motor is fixedly connected to one end of the double-headed worm.

[0007] Preferably, sliders are slidably installed on both sides of one end of the operating table, a pressure roller is rotatably installed between the two sliders, a threaded rod is rotatably installed on one side of the operating table, and the threaded rod is threadedly inserted in the corresponding slider, and a crank is fixedly installed on the top of the threaded rod.

[0008] Preferably, a driving assembly is installed on one side of the operating table, and the driving assembly includes a rotating shaft, which is rotatably installed on one side of the operating table, and the rotating shaft is inserted into a corresponding slider, a second motor is fixedly installed on one side of the operating table, and the output end of the second motor is fixedly connected to the top of the rotating shaft, the bottom end of the rotating shaft and one end of the driving roller in the conveyor belt are fixedly installed with a second bevel gear, and the two second bevel gears are meshed, a third bevel gear is rotatably installed in one of the sliders, and the third bevel gear is slidably sleeved on the rotating shaft, a fourth bevel gear is fixedly installed on one end of the pressure roller, and the fourth bevel gear is meshed with the third bevel gear.

[0009] Compared with the prior art, the beneficial effects of the utility model are:

[0010] 1. In the utility model, by providing a beating assembly, the down jacket after filling can be beated by the beating assembly instead of manual work, and the down in the down jacket can be evenly beat, which not only improves the production efficiency, but also reduces the chance of direct contact between workers and down, and reduces the dust pollution and allergy risks in the working environment;

[0011] 2. In the utility model, a driving assembly and a pressure roller are provided, and the driving assembly is utilized to drive the conveyor belt and the pressure roller to rotate synchronously in opposite directions, so that the down jacket after being beaten can be flattened. Therefore, there is no need for manual work to spread out and flatten the down jacket, which not only saves labor, but also improves the consistency and quality of production. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 This is a schematic diagram of the overall front structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the overall back structure of the utility model;

[0015] Figure 3 It is a schematic diagram of the cross-sectional structure of the operating table of the utility model.

[0016] In the figure: 1. operating table; 2. conveyor belt; 3. fixed frame; 4. beating assembly; 41. first motor; 42. clapper; 421. lever; 43. spring telescopic rod; 44. cam; 45. driving shaft; 46. first bevel gear; 47. worm gear; 48. double-headed worm; 5. slider; 6. pressure roller; 7. threaded rod; 8. crank; 9. driving assembly; 91. second motor; 92. rotating shaft; 93. second bevel gear; 94. third bevel gear; 95. fourth bevel gear. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] Example: Figure 1-3 As shown, the utility model provides a down filling and dusting device for processing down jackets, comprising an operating table 1, a conveyor belt 2 is rotatably mounted on the operating table 1, a fixing frame 3 is fixedly mounted on the operating table 1, a beating assembly 4 is mounted on the fixing frame 3, the beating assembly 4 comprises a beating plate 42, and the beating plate 42 is slidably clamped in the fixing frame 3, a plurality of spring telescopic rods 43 distributed equidistantly are fixedly mounted on the upper surface of the beating plate 42, and the top end of the spring telescopic rod 43 is fixedly connected to the top end of the fixing frame 3, and both sides of the fixing frame 3 are rotatable. A cam 44 is installed, and levers 421 are fixedly installed at both ends of the clapper 42, and the cam 44 can contact with the corresponding lever 421. The conveyor belt 2 is used to transport the filled down jacket, so that the cam 44 drives the clapper 42 to slide upward in the fixed frame 3 through the lever 421 and squeeze the spring telescopic rod 43. When the cam 44 is separated from the lever 421, the clapper 42 is rapidly lowered by the rebound force of the spring telescopic rod 43, and the filled down jacket is slapped, so that the down in the down jacket can be slapped evenly.

[0019] Driving shafts 45 are rotatably mounted on both sides of the fixing frame 3 , and first bevel gears 46 are fixedly mounted on the bottom ends of the two driving shafts 45 and one side of the two cams 44 , and the two first bevel gears 46 are meshed.

[0020] By adopting the above technical solution, the driving shaft 45 drives the cam 44 to rotate through the first bevel gear 46 .

[0021] A worm gear 47 is fixedly installed at the top of the two driving shafts 45, a double-headed worm 48 is rotatably installed at the top of the fixed frame 3, and the double-headed worm 48 is meshed with the worm gear 47, a first motor 41 is fixedly installed on one side of the fixed frame 3, and the output end of the first motor 41 is fixedly connected to one end of the double-headed worm 48.

[0022] By adopting the above technical solution, the first motor 41 is used to drive the double-headed worm 48 to rotate, the double-headed worm 48 drives the worm wheel 47 to rotate, and the worm wheel 47 drives the driving shaft 45 to rotate.

[0023] Slide blocks 5 are slidably mounted on both sides of one end of the operating table 1 , and a pressure roller 6 is rotatably mounted between the two slide blocks 5 .

[0024] By adopting the above technical solution, the slider 5 can drive the pressing roller 6 to rise and fall according to the thickness of the down jacket.

[0025] A threaded rod 7 is rotatably mounted on one side of the operating table 1 , and the threaded rod 7 is threadably inserted into the corresponding slider 5 , and a crank 8 is fixedly mounted on the top of the threaded rod 7 .

[0026] By adopting the above technical solution, the crank 8 is used to drive the threaded rod 7 to rotate, and the threaded rod 7 drives the slider 5 to rise and fall.

[0027] A driving assembly 9 is installed on one side of the operating table 1 . The driving assembly 9 includes a rotating shaft 92 . The rotating shaft 92 is rotatably installed on one side of the operating table 1 , and the rotating shaft 92 penetrates and is inserted into the corresponding sliding block 5 .

[0028] By adopting the above technical solution, the driving assembly 9 is used to drive the conveyor belt 2 and the pressure roller 6 to rotate synchronously in opposite directions, so that the down jacket can be flattened after being beaten. Therefore, there is no need to manually spread out and flatten the down jacket, which not only saves labor but also improves the consistency and quality of production.

[0029] A second motor 91 is fixedly mounted on one side of the operating table 1 , and an output end of the second motor 91 is fixedly connected to a top end of a rotating shaft 92 .

[0030] By adopting the above technical solution, the second motor 91 is used to drive the rotating shaft 92 to rotate.

[0031] A second bevel gear 93 is fixedly installed on the bottom end of the rotating shaft 92 and one end of the driving roller in the conveyor belt 2, and the two second bevel gears 93 are meshed. A third bevel gear 94 is rotatably installed in one of the sliders 5, and the third bevel gear 94 is slidably sleeved on the rotating shaft 92. A fourth bevel gear 95 is fixedly installed on one end of the pressure roller 6, and the fourth bevel gear 95 is meshed with the third bevel gear 94.

[0032] By adopting the above technical solution, the rotating shaft 92 drives the conveyor belt 2 to rotate through the second bevel gear 93, and at the same time, the rotating shaft 92 drives the pressure roller 6 to rotate in the opposite direction through the third bevel gear 94 and the fourth bevel gear 95.

[0033] Working principle: When the utility model is in use, the second motor 91 is used to drive the rotating shaft 92 to rotate, and the rotating shaft 92 drives the conveyor belt 2 to rotate through the second bevel gear 93, and the conveyor belt 2 is used to transport the down jacket after being filled with down. The first motor 41 is used to drive the double-headed worm 48 to rotate, and the double-headed worm 48 drives the worm wheel 47 to rotate, and the worm wheel 47 drives the driving shaft 45 to rotate, and the driving shaft 45 drives the cam 44 to rotate through the first bevel gear 46. The cam 44 drives the clapper 42 to slide upward in the fixing frame 3 through the lever 421 and squeezes the spring telescopic rod 43. When the cam 44 is separated from the lever 421, the clapper 42 is rapidly reduced by the rebound force of the spring telescopic rod 43, and the down jacket after being filled with down is patted, so that the down in the down jacket can be patted evenly;

[0034] At the same time, the rotating shaft 92 drives the pressing roller 6 to rotate in the opposite direction to the conveyor belt 2 through the third bevel gear 94 and the fourth bevel gear 95. The pressing roller 6 can flatten the down jacket after being beaten, so there is no need to manually spread out and flatten the down jacket, which not only saves labor but also improves the consistency and quality of production.

[0035] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A down filling and dusting device for processing down jackets, comprising an operating table (1), characterized in that: A conveyor belt (2) is rotatably mounted on the operating platform (1), a fixed frame (3) is fixedly mounted on the operating platform (1), a beating assembly (4) is mounted on the fixed frame (3), the beating assembly (4) comprises a beating board (42), and the beating board (42) is slidably mounted in the fixed frame (3), a plurality of spring telescopic rods (43) distributed equidistantly are fixedly mounted on the upper surface of the beating board (42), and the top ends of the spring telescopic rods (43) are fixedly connected to the top end of the fixed frame (3), cams (44) are rotatably mounted on both sides of the fixed frame (3), and levers (421) are fixedly mounted on both ends of the beating board (42), and the cams (44) can contact the corresponding levers (421).

2. A down filling and dusting device for down jacket processing as claimed in claim 1, characterized in that: Drive shafts (45) are rotatably mounted on both sides of the fixed frame (3), and first bevel gears (46) are fixedly mounted on the bottom ends of the two drive shafts (45) and one side of the two cams (44), and the two first bevel gears (46) are meshed.

3. A down filling and dusting device for down jacket processing as claimed in claim 2, characterized in that: A worm wheel (47) is fixedly mounted on the top of each of the two drive shafts (45); a double-headed worm (48) is rotatably mounted on the top of the fixed frame (3), and the double-headed worm (48) is meshed with the worm wheel (47); a first motor (41) is fixedly mounted on one side of the fixed frame (3), and an output end of the first motor (41) is fixedly connected to one end of the double-headed worm (48).

4. A down filling and dusting device for down jacket processing as claimed in claim 1, characterized in that: Slide blocks (5) are slidably mounted on both sides of one end of the operating table (1), and a pressure roller (6) is rotatably mounted between the two slide blocks (5).

5. The down filling and dusting device for down jacket processing according to claim 1, characterized in that: A threaded rod (7) is rotatably mounted on one side of the operating table (1), and the threaded rod (7) is threadably inserted into a corresponding slider (5), and a crank (8) is fixedly mounted on the top end of the threaded rod (7).

6. A down filling and dusting device for down jacket processing as claimed in claim 4, characterized in that: A driving assembly (9) is installed on one side of the operating table (1), and the driving assembly (9) comprises a rotating shaft (92). The rotating shaft (92) is rotatably installed on one side of the operating table (1), and the rotating shaft (92) is inserted through a corresponding sliding block (5).

7. A down filling and dusting device for processing down jackets as claimed in claim 1, characterized in that: A second motor (91) is fixedly mounted on one side of the operating table (1), and an output end of the second motor (91) is fixedly connected to the top end of a rotating shaft (92).

8. A down filling and dusting device for processing down jackets as claimed in claim 6, characterized in that: A second bevel gear (93) is fixedly mounted on the bottom end of the rotating shaft (92) and one end of the driving roller in the conveyor belt (2), and the two second bevel gears (93) are meshed with each other. A third bevel gear (94) is rotatably mounted in one of the sliders (5), and the third bevel gear (94) is slidably sleeved on the rotating shaft (92). A fourth bevel gear (95) is fixedly mounted on one end of the pressure roller (6), and the fourth bevel gear (95) is meshed with the third bevel gear (94).