A magnetic universal processing platform

By introducing a combination of hydraulic rods, support plates, linear drivers and servo motors on the magnetic-sucking general machining stage, the angle adjustment and positioning of the workpiece are achieved, solving the problem that the existing magnetic-sucking machining stage cannot be adjusted, and improving production efficiency and processing quality.

CN222726149UActive Publication Date: 2025-04-08TIANYI PRECISION MASCH (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202421307709.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-04-08
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing magnetic suction processing stages cannot adjust the workpiece in azimuth direction, resulting in the workpiece being clamped multiple times during processing, which reduces production efficiency.

Method used

A magnetic universal machining stage is designed, using hydraulic rods and support plates to support the mounting plates, and combining the adjustment mechanism of the linear driver and the servo motor to realize the angle adjustment and positioning of the workpiece.

Benefits of technology

Through the angle adjustment and positioning functions, the number of workpiece racks is reduced, the processing efficiency is improved, and the labor intensity of staff is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a magnetic universal processing platform, which belongs to the field of processing equipment, and includes: a bearing base, a bearing base, an upper end surface of which is provided with a supporting mechanism, a mounting plate, which is arranged on the supporting mechanism, a mounting mechanism, which is arranged on the upper end surface of the mounting plate, and an adjusting mechanism, which is arranged on the bearing base and connected to the mounting plate. The utility model drives a servo motor to move through two linear drivers in front and back or left and right directions, so that a connecting block provided on the output end of the servo motor enters a connecting groove provided on the mounting plate. When the servo motor drives the connecting block to rotate, the workpiece will rotate with the connecting block, thereby adjusting the angle of the workpiece, thereby improving the processing efficiency of the workpiece. After the workpiece is processed, the clamping mechanism is reset first, and the cylinder drives the unloading plate to move upward, so that the unloading plate lifts the workpiece on the magnetic suction part, thereby reducing the labor intensity of the staff.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing equipment, in particular to a magnetic suction type universal processing carrier. Background Art

[0002] At present, the processing platform is a commonly used device in the manufacturing industry. It is a device used to assist CNC milling machines in processing and improve production efficiency. It is also widely used. In related technologies, a clamping device is usually used to clamp and fix the workpiece, and then the clamping device is placed on the processing platform to achieve clamping and positioning of the workpiece.

[0003] However, under the current high-speed development model of automation in the manufacturing industry, the magnetic processing platform is limited to clamping and positioning, and the orientation of the magnetic processing platform cannot be adjusted, so that the workpiece needs to be clamped multiple times during processing. Therefore, there is an urgent need for a processing platform that can realize process concentration and improve production efficiency. Therefore, this application proposes a magnetic universal processing platform to solve the above technical problems. Utility Model Content

[0004] In view of one or more of the above defects or improvement needs in the prior art, the utility model provides a magnetic universal processing platform, which has the advantage of improving production efficiency.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a magnetic universal processing platform, comprising: a bearing base;

[0006] A bearing base, the upper end surface of which is provided with a supporting mechanism;

[0007] A mounting plate, arranged on the supporting mechanism;

[0008] A mounting mechanism, arranged on the upper end surface of the mounting plate;

[0009] The adjusting mechanism is arranged on the bearing base and connected with the mounting plate.

[0010] As a further improvement of the utility model, the bearing base includes: a bearing frame, the bearing frame is provided with adjustment holes inside, and the mounting plate is located between the adjustment holes.

[0011] As a further improvement of the utility model, the support mechanism comprises: a hydraulic rod and a support plate;

[0012] A hydraulic rod is arranged on the bearing base;

[0013] The supporting plate is arranged on the hydraulic rod.

[0014] As a further improvement of the present utility model, the installation mechanism includes: an installation box, a magnetic attraction mechanism and a clamping mechanism;

[0015] The installation box is arranged on the installation plate, the magnetic attraction mechanism is arranged inside the installation box, and the clamping mechanism is arranged outside the installation box.

[0016] As a further improvement of the utility model, the magnetic attraction mechanism comprises: a number of magnetic attraction members, two cylinders and a discharge plate;

[0017] The magnetic suction parts are evenly distributed inside the installation box;

[0018] The cylinder is symmetrically arranged on the mounting plate;

[0019] The unloading plate is arranged between the output ends of the two cylinders and is located in the installation box.

[0020] As a further improvement of the utility model, the clamping mechanism comprises: two fixing plates, an electric push rod and a clamping plate;

[0021] The fixing plate is symmetrically arranged on the installation box;

[0022] An electric push rod is arranged on a fixed plate;

[0023] The clamping plate is arranged on the output end of the electric push rod.

[0024] As a further improvement of the utility model, the adjustment mechanism includes: four linear drives, a servo motor and a connecting block;

[0025] The linear drive is arranged on the carrier frame in a circular shape;

[0026] A servo motor is arranged at the output shaft end of the linear actuator;

[0027] The connecting block is arranged at the output shaft end of the servo motor.

[0028] As a further improvement of the utility model, four connection grooves are equidistantly provided on the outer side of the mounting plate, and the connection grooves and the connection blocks are adapted to each other.

[0029] In general, compared with the prior art, the above technical solutions conceived by the utility model have the following beneficial effects:

[0030] The utility model is that the workpiece to be processed is placed on the magnetic attraction part, the magnetic attraction part will magnetically fix the workpiece, the electric push rod drives the clamping plate to move, so that the clamping plate fixes the workpiece on the magnetic attraction part, thereby ensuring that the workpiece will not be displaced during the processing, and the processing quality of the workpiece is guaranteed. The hydraulic rod drives the support plate to support the bottom plate, and then drives the servo motor to move through two linear drives in the front and back or left and right directions, so that the connecting block provided on the output end of the servo motor enters the connecting groove provided on the mounting plate. When the servo motor drives the connecting block to rotate, the workpiece will rotate with the connecting block, thereby adjusting the angle of the workpiece, thus improving the processing efficiency of the workpiece. When the workpiece is processed, the clamping mechanism is reset first, and the cylinder drives the unloading plate to move upward, so that the unloading plate lifts the workpiece on the magnetic attraction part, thus reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the structure of the utility model;

[0032] Figure 2 It is a right side view schematic diagram of the structure of the utility model;

[0033] Figure 3 It is a schematic diagram of the three-dimensional structure of the utility model;

[0034] Figure 4 It is a schematic diagram of the installation mechanism structure of the utility model.

[0035] In all the drawings, the same figure numbers represent the same technical features, specifically: 1. load-bearing base; 12. load-bearing frame; 11. support mechanism; 111. hydraulic rod; 112. support plate; 2. mounting plate; 21. connecting groove; 3. mounting mechanism; 31. mounting box; 32. magnetic attraction mechanism; 321. magnetic attraction member; 322. cylinder; 323. unloading plate; 33. clamping mechanism; 331. fixing plate; 332. electric push rod; 333. clamping plate; 4. adjustment mechanism; 41. linear drive; 42. servo motor; 43. connecting block. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0037] In the embodiment, Figure 1 Provided is a magnetic universal processing platform, comprising: a carrying base 1;

[0038] The bearing base 1 is arranged on the mounting table of the CNC milling machine, and a supporting mechanism 11 is arranged on the upper end surface;

[0039] The mounting plate 2 is provided on the supporting mechanism 11 and is used to carry the mounting mechanism 3;

[0040] The mounting mechanism 3 is arranged on the upper end surface of the mounting plate 2 and is used to fix the workpiece;

[0041] The adjustment mechanism 4 is disposed on the supporting base 1 and connected to the mounting plate 2 , and is used for adjusting the rotation angle of the mounting plate 2 .

[0042] In this embodiment, a magnetic universal processing platform of the utility model is provided, in which the mounting plate 2 is supported and lifted by the supporting mechanism 11, and then the adjusting mechanism 4 fixes the mounting plate 2, and then the supporting mechanism 11 is reset to avoid interference with the operation of the adjusting mechanism 4, and the workpiece to be processed is placed on the mounting mechanism 3, and the mounting mechanism 3 will magnetically attract and clamp the workpiece to ensure the stability of the workpiece during processing and improve the processing efficiency of the workpiece.

[0043] It is worth noting that the core technology of the present invention is that after the mounting plate 2 is fixed, the angle of the mounting plate 2 can be adjusted according to the required conditions for workpiece processing through the adjustment mechanism 4, so that the mounting mechanism 3 provided on the mounting plate 2 will drive the workpiece to adjust the angle together, thereby reducing the number of times the workpiece is mounted, thereby improving the processing efficiency of the workpiece.

[0044] 1. Loading base 1

[0045] Preferably, Figure 1 As shown, the bearing base 1 further includes: a bearing frame 12 , the bearing frame 12 has adjustment holes 13 formed inside, and the mounting plate 2 is located between the adjustment holes 13 .

[0046] More preferably, Figure 1 As shown, the support mechanism 11 includes: a hydraulic rod 111 and a support plate 112;

[0047] A hydraulic rod 111 is provided on the bearing base 1;

[0048] The support plate 112 is disposed on the hydraulic rod 111 and is used to support the mounting plate 2 .

[0049] In this embodiment, a specific embodiment of the supporting base 1 is given, and the support plate 112 is driven to move upward by the hydraulic rod 111 so that the top of the support plate 112 contacts the bottom of the mounting plate 2, thereby ensuring the stability of the mounting plate 2. When the mounting plate 2 needs to be adjusted in angle, the hydraulic rod 111 drives the support plate 112 to move downward, thereby preventing the support plate 112 from interfering with the adjustment mechanism 4.

[0050] 2. Installation mechanism 3

[0051] Preferably, Figure 2-4 As shown, the installation mechanism 3 includes: an installation box 31, a magnetic attraction mechanism 32 and a clamping mechanism 33;

[0052] The mounting box 31 is disposed on the mounting plate 2, the magnetic attraction mechanism 32 is disposed inside the mounting box 31 for magnetically fixing the workpiece, and the clamping mechanism 33 is disposed outside the mounting box 31 for clamping and fixing the workpiece.

[0053] More preferably, Figure 4 As shown, the magnetic attraction mechanism 32 includes: a plurality of magnetic attraction members 321, two cylinders 322 and a discharge plate 323;

[0054] The magnetic attraction members 321 are evenly distributed inside the installation box 31;

[0055] The cylinder 322 is symmetrically arranged on the mounting plate 2;

[0056] The unloading plate 323 is disposed between the output ends of the two cylinders 322 and is located in the installation box 31 , and is used for disassembling the workpiece on the magnetic attraction member 321 .

[0057] More preferably, Figure 4 As shown, the clamping mechanism 33 includes: two fixing plates 331, an electric push rod 332 and a clamping plate 333;

[0058] The fixing plate 331 is symmetrically arranged on the installation box 31;

[0059] The electric push rod 332 is disposed on the fixed plate 331;

[0060] The clamping plate 333 is disposed on the output end of the electric push rod 332 and is used to clamp and fix the workpiece on the magnetic attraction member 321 .

[0061] In this embodiment, a specific embodiment of the mounting mechanism 3 is given, and the workpiece is placed on the magnetic component 321, which will magnetically fix the workpiece, and the electric push rod 332 drives the clamping plate 333 at the output end to move, so that the clamping plate 333 clamps and fixes the workpiece on the magnetic component 321 to ensure the stability of the workpiece during processing. When the workpiece is processed, the cylinder 322 drives the unloading plate 323 to move upward, so that the unloading plate 323 will lift the workpiece on the magnetic component 321, thereby reducing the labor intensity of the staff.

[0062] 3. Adjustment mechanism 4

[0063] Preferably, Figure 3 As shown, the adjustment mechanism 4 includes: four linear drives 41, a servo motor 42 and a connecting block 43;

[0064] The linear drive 41 is arranged on the carrier 12 in a circular shape;

[0065] A servo motor 42 is provided at the output shaft end of the linear drive 41;

[0066] The connecting block 43 is disposed at the output shaft end of the servo motor 42 and is used for being inserted into the mounting plate 2 .

[0067] More preferably, four connecting grooves 21 are equidistantly provided on the outer side of the mounting plate 2, and the connecting grooves 21 and the connecting blocks 43 are adapted to each other. For example, Figure 2 As shown, the shapes of the connection groove 21 and the connection block 43 are set to be rectangular.

[0068] In this embodiment, a specific embodiment of the adjustment mechanism 4 is given. When the workpiece needs to be adjusted in angle, the servo motor 42 is driven to move by the left and right or front and rear linear drivers 41, so that the connecting block 43 at the output end of the servo motor 42 is inserted into the connecting groove 21 provided on the mounting plate 2. When the servo motor 42 drives the connecting block 43 to rotate, the workpiece will rotate with the connecting block 43, thereby adjusting the angle of the workpiece, thereby reducing the number of times the workpiece needs to be re-clamped during processing, thereby improving the processing efficiency of the workpiece.

[0069] Specifically, when it is necessary to adjust the front and rear rotation angle of the mounting plate 2, the connecting blocks 43 on the left and right sides of the mounting plate 2 are inserted into the connecting groove 21 to drive the mounting plate 2 to rotate. When it is necessary to adjust the left and right rotation angle of the mounting plate 2, the connecting blocks 43 on the front and rear sides of the mounting plate 2 are inserted into the connecting groove 21 to drive the mounting plate 2 to rotate. When it is necessary to adjust the horizontal position of the mounting plate 2, the servo motor 42 can be driven to move to the left or right at the same time according to the two left and right linear drivers 41, thereby driving the mounting plate 2 to move horizontally through the connecting block 43 on the output end of the servo motor 42. When the two front and rear linear drivers 41 drive the servo motor 42 to move forward or backward at the same time, the mounting plate 2 is driven to move longitudinally through the connecting block 43 on the output end of the servo motor 42.

[0070] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0071] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A magnetic universal processing platform, characterized in that: include: A bearing base (1); A bearing base (1), the upper end surface of which is provided with a supporting mechanism (11); A mounting plate (2) is arranged on the supporting mechanism (11); A mounting mechanism (3) is arranged on the upper end surface of the mounting plate (2); The adjustment mechanism (4) is arranged on the bearing base (1) and is connected to the mounting plate (2).

2. The magnetic universal processing platform according to claim 1, characterized in that: The bearing base (1) comprises a bearing frame (12), the bearing frame (12) is provided with adjustment holes (13) inside, and the mounting plate (2) is located between the adjustment holes (13).

3. The magnetic universal processing stage according to claim 2, characterized in that: A support mechanism (11) comprising: a hydraulic rod (111) and a support plate (112); A hydraulic rod (111) is arranged on the bearing base (1); The support plate (112) is arranged on the hydraulic rod (111).

4. The magnetic universal processing stage according to claim 1, characterized in that: The installation mechanism (3) comprises: an installation box (31), a magnetic attraction mechanism (32) and a clamping mechanism (33); The installation box (31) is arranged on the installation plate (2), the magnetic attraction mechanism (32) is arranged inside the installation box (31), and the clamping mechanism (33) is arranged outside the installation box (31).

5. The magnetic universal processing stage according to claim 4, characterized in that: The magnetic attraction mechanism (32) comprises: a plurality of magnetic attraction members (321), two cylinders (322) and a discharge plate (323); The magnetic attracting parts (321) are evenly distributed inside the installation box (31); The cylinder (322) is symmetrically arranged on the mounting plate (2); The unloading plate (323) is arranged between the output ends of the two cylinders (322) and is located in the installation box (31).

6. The magnetic universal processing stage according to claim 4, characterized in that: The clamping mechanism (33) comprises: two fixing plates (331), an electric push rod (332) and a clamping plate (333); The fixing plate (331) is symmetrically arranged on the installation box (31); An electric push rod (332) is disposed on the fixing plate (331); The clamping plate (333) is arranged on the output end of the electric push rod (332).

7. The magnetic universal processing stage according to claim 1, characterized in that: The regulating mechanism (4) comprises: four linear drivers (41), a servo motor (42) and a connecting block (43); The linear drive (41) is arranged in a circular shape on the carrier (12); A servo motor (42) is arranged at the output shaft end of the linear drive (41); The connecting block (43) is arranged at the output shaft end of the servo motor (42).

8. The magnetic universal processing stage according to claim 7, characterized in that: Four connecting grooves (21) are equidistantly provided on the outer side of the mounting plate (2), and the connecting grooves (21) and the connecting blocks (43) are adapted to each other.