A self-following scrap removal type metal processing fixture

Abstract

The utility model relates to a self-following waste removal type metal processing fixture, including a base plate, a first limiter, a second limiter, a chip suction component and a power component, wherein the first limiter is fixedly connected to the base plate, the second limiter is movably connected to the base plate through a push rod of a pusher, the chip suction component is movably connected to the first limiter and the second limiter, and the chip suction component is connected to the power component; the chip suction component includes a chip suction component and a support component, the chip suction component is movably connected to the first limiter and the second limiter through the support component; the power component includes a fan and a power generation component, the rotating shaft of the power generation component is connected to the rotating part of the fan, and the shell of the power generation component is connected to the base plate through a mounting plate. The utility model provides a self-following waste removal type metal processing fixture, which reduces the labor intensity of manpower, avoids the pollution of the workshop environment by the splashing of debris, and saves the production cost of metal processing.

Description

Technical Field

[0001] The utility model relates to the field of metal processing fixtures, in particular to a self-following waste-removing metal processing fixture. Background Art

[0002] Metal parts are made of metal raw materials. A large amount of debris will be generated during the processing of the metal raw materials, which can easily affect the processing of the metal raw materials.

[0003] In order to avoid the influence of the debris generated during the processing of metal raw materials on the processing steps, the commonly used method now is: the operator uses an air gun to regularly clean up the debris generated, which requires manual regular cleaning, has high labor intensity, and the debris splashes and pollutes the workshop environment. Utility Model Content

[0004] The purpose of the utility model is to provide a self-following scrap removal type metal processing fixture to solve the above problems.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A self-following scrap removal type metal processing fixture comprises a base plate, a first limiter, a second limiter, a chip suction component and a power component, wherein the first limiter is fixedly connected to the base plate, the second limiter is movably connected to the base plate through a push rod of a pusher, the chip suction component is movably connected to the first limiter and the second limiter, and the chip suction component is connected to the power component;

[0007] The chip suction component comprises a chip suction member and a support member, and the chip suction member is movably connected with the first limiting member and the second limiting member through the support member;

[0008] The power component includes a fan and a power generation component, the rotating shaft of the power generation component is connected to the rotating part of the fan, and the shell of the power generation component is connected to the bottom plate through a mounting plate;

[0009] The fan is provided with a motor.

[0010] Furthermore, the power generation component is specifically a generator, the housing of the fan is fixedly connected to the base plate, and the rotating shaft of the motor is connected to the rotating part of the fan.

[0011] Furthermore, the power generation component is electrically connected to the debris suction component, the rotating part of the fan is fixedly connected to the rotating shaft of the motor, and the motor is specifically an AC motor.

[0012] Furthermore, the power generation component is specifically a DC generator, and the power generation component is electrically connected to the dust suction component.

[0013] Furthermore, the material of the chip suction member is specifically metal, the chip suction member is provided with a chip suction port, and the chip suction port is provided with a chamfer.

[0014] Furthermore, the fan is provided with an air inlet and an air outlet, the air inlet is connected to the cavity of the chip suction member through a pipeline, and the cavity of the chip suction member is connected to the chip suction port.

[0015] Furthermore, the first limit member and the second limit member are both provided with clamping grooves and installation grooves, the second limit member is movably connected to the base plate through the guide groove on the base plate, the support member is movably connected to the first limit member and the second limit member through the installation groove, and the pushing member is specifically a pneumatic cylinder, an oil cylinder or an electric cylinder.

[0016] Furthermore, the support member includes a spring and a guide shaft, the guide shaft passes through the bottom of the mounting groove, two ends of the spring are respectively connected to the chip suction member and the bottom of the mounting groove, and the spring is located outside the guide shaft.

[0017] The beneficial effects of the utility model are: providing a self-following scrap removal type metal processing clamp, through the base plate, the first limit member, the second limit member, the chip suction component and the power component cooperate with each other to make a self-following scrap removal type metal processing clamp to replace manual use of an air gun to clean the chips generated in the metal processing process, thereby achieving the effect of using equipment instead of manual use to clean the chips generated in the metal processing process, reducing manual labor intensity, avoiding chip splashing and polluting the workshop environment, and saving the production cost of metal processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The utility model is a isometric diagram of the overall structure of a self-following scrap removal type metal processing fixture.

[0019] Figure 2 This is another overall structural axonometric diagram of the self-following scrap-removing metal processing fixture of the utility model.

[0020] Figure 3 The utility model is a front view of the overall structure of a self-following scrap removal type metal processing fixture.

[0021] Figure 4 This is another overall structural axonometric diagram of the self-following scrap removal metal processing fixture of the utility model.

[0022] In the figure: 1, bottom plate; 2, guide groove; 3, first limit member; 4, second limit member; 41, clamping groove; 42, mounting groove; 5, pushing member; 6, chip suction member; 7, chip suction member; 8, supporting member; 81, chip suction port; 9, power member; 10, fan; 11, motor; 12, power generation member; 13, mounting plate. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0024] refer to Figures 1 to 4 , a self-following scrap removal type metal processing fixture, comprising a base plate 1, a first limiter 3, a second limiter 4, a chip suction component 6 and a power component 9, wherein the first limiter 3 is fixedly connected to the base plate 1, and the second limiter 4 is movably connected to the base plate 1 through a push rod of a pusher 5, providing power for the movement of the second limiter 4, and the chip suction component 6 is movably connected to the first limiter 3 and the second limiter 4, so as to ensure that the chip suction component 6 can move relative to the first limiter 3 and the second limiter 4 during the processing, that is, the chip suction component 7 moves synchronously with the mounting portion of the tool, and the material of the processed metal raw material is copper, aluminum and non-magnetic stainless steel, and the chip suction component 6 is connected to the power component 9 to serve as a collection channel for residual chips;

[0025] The chip suction component 6 includes a chip suction member 7 and a support member 8, and the chip suction member 7 is movably connected to the first limit member 3 and the second limit member 4 through the support member 8, so as to ensure that the chip suction member 7 can move relative to the first limit member 3 and the second limit member 4 during the processing;

[0026] The power component 9 includes a fan 10 and a power generation component 12. The rotating shaft of the power generation component 12 is connected to the rotating part of the fan 10 to ensure that the power generation component 12 can work under the action of the fan 10. The housing of the power generation component 12 is connected to the bottom plate 1 through a mounting plate 13.

[0027] The fan 10 is provided with a motor 11 for serving as the power part of the fan 10 .

[0028] The power generation element 12 is specifically a generator for generating electric current. The housing of the fan 10 is fixedly connected to the base plate 1 , and the rotating shaft of the motor 11 is connected to the rotating part of the fan 10 .

[0029] The power generating element 12 is electrically connected to the chip suction component 6 for providing the generated current to the chip suction component 7 to make it magnetic. The rotating part of the fan 10 is fixedly connected to the rotating shaft of the motor 11, and the motor 11 is specifically an AC motor for providing sufficient rotational force.

[0030] The power generation component 12 is specifically a DC generator, which is electrically connected to the dust suction component 7 . An electromagnet is disposed inside the dust suction component 7 . The main body of the dust suction component 7 is made of iron, and the electromagnet is electrically connected to the power generation component 12 .

[0031] The material of the chip suction member 7 is specifically metal. The chip suction member 7 is provided with a chip suction port 81 . The chip suction port 81 is provided with a chamfer to facilitate the residual chips generated by the processing of the metal raw material to reach the cavity of the chip suction member 7 .

[0032] The fan 10 is provided with an air inlet and an air outlet. The air inlet is connected to the cavity of the chip suction member 7 through a pipeline. The cavity of the chip suction member 7 is connected to the chip suction port 81 to serve as a movement channel for the residual chips.

[0033] The first limiting member 3 and the second limiting member 4 are both provided with a clamping groove 41 and a mounting groove 42. The second limiting member 4 is movably connected to the base plate 1 through the guide groove 2 on the base plate 1. The supporting member 8 is movably connected to the first limiting member 3 and the second limiting member 4 through the mounting groove 42. The pushing member 5 is specifically a pneumatic cylinder, an oil cylinder or an electric cylinder.

[0034] The support member 8 includes a spring and a guide shaft, and the guide shaft passes through the bottom of the mounting groove 42. The two ends of the spring are respectively connected to the chip suction member 7 and the bottom of the mounting groove 42, and the spring is located outside the guide shaft; it is used to ensure that when the chip suction member 7 moves, the spring part can be compressed to keep it close to the mounting part of the tool, thereby ensuring that the efficiency of the chip suction port 81 for sucking in the residual chips is high; a hollow portion is provided on the base plate 1, which is used to avoid interference with the guide shaft of the support member 8 when the second limit member 4 moves.

[0035] The working principle of the utility model is as follows: before starting to use a self-following waste removal type metal processing fixture, place the self-following waste removal type metal processing fixture at the required position, and connect the air outlet of the fan 10 with the external collection device; when starting to use a self-following waste removal type metal processing fixture: the external transport mechanism places the tubular raw material to be processed into the clamping groove 31 of the first limit member 3, and then under the control of the external control system, the push rod of the push member 5 is extended to drive the second limit member 4 to approach the first limit member 3, and then the clamping grooves 41 of the two cooperate with each other to clamp the tubular raw material, and the tubular raw material is now precisely positioned; then the external tool starts to process the tubular raw material, and a large amount of debris is generated in the process. At the same time, the motor 11 of the fan 10 starts to work under the control of the external control system, and in the process, the fan 10 exhausts air from the cavity of the chip suction member 8 through the pipeline, and the debris generated in the process passes through the chip suction port 81 and the suction port 82. The cavity, pipeline and fan 10 of the chip piece 8 arrive at the collection device. At the same time, the rotating part of the fan 10 drives the power generation part 12 to work. The power generation part 12 transmits the generated current to the chip suction piece 8, making the chip suction piece 8 magnetic. In this process, the chip suction piece 8 generates magnetism and the mounting part of the processing tool generates magnetic attraction, so that when the tool processes the lower part of the tubular raw material, the chip suction piece 8 follows the tool mounting part under the action of the magnetic attraction between the chip suction piece 8 and the tool mounting part. In this process, the chip suction piece 8 compresses part of the support piece 7 to ensure that the chips can be cleaned up. The above process is maintained until the processing is completed, and then the external tool is away from the tubular metal part. Under the control of the external control system, the pusher 5 is reset to drive the second limit piece 4 away from the first limit piece 3, the fan 10 stops working, and the chip suction piece 8 is reset under the action of the support piece 7; the external transport mechanism transports the processed parts to the specified position, and places new tubular raw materials on the first limit piece 3, and repeats the above relationship until the work is completed.

[0036] The above embodiments are used to further illustrate the present invention, but the present invention is not limited to these specific implementations. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention should be understood to be within the protection scope of the present invention.

Claims

1. A self-following scrap removal type metal processing fixture, characterized in that: The invention comprises a base plate (1), a first position-limiting member (3), a second position-limiting member (4), a chip suction member (6) and a power member (9), wherein the first position-limiting member (3) is fixedly connected to the base plate (1), the second position-limiting member (4) is movably connected to the base plate (1) via a push rod of a push member (5), the chip suction member (6) is movably connected to the first position-limiting member (3) and the second position-limiting member (4), and the chip suction member (6) is in communication with the power member (9); The chip suction component (6) comprises a chip suction member (7) and a support member (8), and the chip suction member (7) is movably connected to the first position-limiting member (3) and the second position-limiting member (4) via the support member (8); The power component (9) comprises a fan (10) and a power generation component (12), the rotating shaft of the power generation component (12) is connected to the rotating part of the fan (10), and the housing of the power generation component (12) is connected to the bottom plate (1) via a mounting plate (13); The fan (10) is provided with a motor (11).

2. The self-following scrap removal metal processing fixture according to claim 1, characterized in that: The power generation component (12) is specifically a generator, the housing of the fan (10) is fixedly connected to the base plate (1), the rotating shaft of the motor (11) is connected to the rotating part of the fan (10), and an electromagnet is arranged inside the chip suction component (7).

3. The self-following scrap removal metal processing fixture according to claim 2, characterized in that: The power generating component (12) is electrically connected to the debris suction component (6), and the rotating part of the fan (10) is fixedly connected to the rotating shaft of the motor (11), and the motor (11) is specifically an AC motor.

4. The self-following scrap removal metal processing fixture according to claim 3, characterized in that: The power generation component (12) is specifically a DC generator, and the power generation component (12) is electrically connected to the dust suction component (7).

5. The self-following scrap removal metal processing fixture according to claim 4, characterized in that: The material of the chip suction member (7) is specifically metal, and the chip suction member (7) is provided with a chip suction opening (81), and the chip suction opening (81) is provided with a chamfer.

6. The self-following scrap removal metal processing fixture according to claim 3, characterized in that: The fan (10) is provided with an air inlet and an air outlet, the air inlet is connected to the cavity of the chip suction member (7) through a pipeline, and the cavity of the chip suction member (7) is connected to the chip suction port (81).

7. The self-following scrap removal metal processing fixture according to claim 1, characterized in that: The first limiting member (3) and the second limiting member (4) are both provided with a clamping groove (41) and a mounting groove (42); the second limiting member (4) is movably connected to the base plate (1) via a guide groove (2) on the base plate (1); the supporting member (8) is movably connected to the first limiting member (3) and the second limiting member (4) via the mounting groove (42); and the pushing member (5) is specifically a pneumatic cylinder, an oil cylinder or an electric cylinder.

8. The self-following scrap removal metal processing fixture according to claim 7, characterized in that: The support member (8) comprises a spring and a guide shaft, wherein the guide shaft passes through the bottom of the mounting groove (42), and the two ends of the spring are respectively connected to the chip suction member (7) and the bottom of the mounting groove (42), and the spring is located outside the guide shaft.

Images