Support and adjustment device for testing the intermediate housing of automobile turbochargers

By designing the support and adjustment device for the detection of the intermediate housing of the automobile turbocharger, including a workbench, anti-reversal rotation mechanism and adjustment mechanism, the problem of low wear and replacement efficiency of the existing fixture is solved, and the rapid replacement of the fixture head and stable clamping of the intermediate housing are achieved.

CN222726526UActive Publication Date: 2025-04-08CHANGZHOU FENGYUE MASCH CO LTD
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Patent Information

Application Number
CN202421454589.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-08
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing automotive turbocharger intermediate housing detection fixtures wear out after long-term use and need to be replaced, but the existing replacement method is not efficient.

Method used

A support and adjustment device including a work table, an anti-reversal rotation mechanism and an adjustment mechanism is designed. The clamping unit realizes rapid disassembly and replacement of the clamp head, and the anti-reversal rotation mechanism is used to drive the adjustment mechanism to ensure stable clamping of the intermediate housing.

Benefits of technology

The fast replacement of the fixture head is achieved, the detection efficiency is improved, the detection interruption is avoided due to wear, and the stable clamping of the intermediate housing is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of adjustable clamps, especially a support and adjustment device for detecting the intermediate housing of an automobile turbocharger. The following scheme is proposed, including a workbench, an anti-reverse rotation mechanism is installed on one side of the bottom end of the workbench, and an adjustment mechanism is arranged at the center of the bottom end of the workbench. A horizontal slide groove for sliding the adjustment mechanism is provided inside the workbench. The adjustment mechanism includes a clamp unit slidably connected to the horizontal slide groove, and the clamp unit is used to clamp or release the intermediate housing; the clamp unit includes a clamp seat, a clamp head, a limit plate, a positioning groove, a vertical groove, a spring, a positioning block and an extrusion groove; the clamp head is detachably installed on the top of the clamp seat. By setting the clamp unit, the utility model can conveniently disassemble and replace the clamp head, thereby further improving work efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of adjustable clamps, in particular to a support and adjustment device for detecting an intermediate housing of an automobile turbocharger. Background Art

[0002] The middle housing of an automobile turbocharger is a component used to provide rotational support for the shaft of the turbine. Impellers are connected to both ends of the shaft, and the two impellers are located in the compressor housing and the turbine housing respectively.

[0003] After the intermediate shell is produced, it needs to be measured to ensure that the intermediate shell is qualified. In the prior art, a clamp is generally used to support and clamp the intermediate shell. However, the clamp in the prior art will wear out during long-term use and needs to be replaced. The existing replacement method generally uses a bolt fixing method, which is not efficient. Utility Model Content

[0004] The purpose of the utility model is to provide a support and adjustment device for detecting an intermediate housing of an automobile turbocharger in view of the defects of the prior art, so as to solve the problems raised in the above-mentioned background technology.

[0005] A support and adjustment device for testing an intermediate housing of an automobile turbocharger comprises a workbench, an anti-reverse rotation mechanism is installed on one side of the bottom end of the workbench, and an adjustment mechanism is arranged at the center of the bottom end of the workbench, a horizontal slide groove for sliding the adjustment mechanism is provided inside the workbench, the adjustment mechanism comprises a clamp unit slidably connected to the horizontal slide groove, and the clamp unit is used to clamp or release the intermediate housing;

[0006] The fixture unit includes a fixture seat, a fixture head, a limit plate, a positioning groove, a vertical groove, a spring, a positioning block and an extrusion groove;

[0007] The clamp head can be detachably mounted on the top of the clamp seat, the limit plate is integrally formed with the two end surfaces of the clamp seat, the top surface of the clamp seat is provided with a clamp seat and an extrusion groove, the bottom end of the clamp head is provided with a vertical groove with a cross-section inverted 180 degrees, the inner wall of the vertical groove is slidably connected with a positioning block up and down, the lower half of the positioning block is consistent with the positioning groove, and a spring is connected between the top of the positioning block and the top of the inner wall of the vertical groove.

[0008] By adopting the above technical solution, the clamp head can be easily replaced through the clamp unit.

[0009] The anti-reverse rotation mechanism includes a forward and reverse motor installed on one side of the bottom of the workbench through a mounting frame, a worm connected to the output end of the forward and reverse motor, a worm gear meshed with the outer periphery of the worm gear, a driving gear installed at the top center of the worm gear through a synchronous shaft, and the driving gear meshes with the adjustment mechanism.

[0010] By adopting the above technical solution, it is convenient to drive the adjustment mechanism to act.

[0011] The adjustment mechanism comprises a passive gear meshing with the active gear, an arc-shaped slide groove is provided inside the passive gear, a movable column is movably connected inside the arc-shaped slide groove, and the top end of the movable column is fixedly connected to the top of the clamp seat.

[0012] By adopting the above technical solution, it is convenient to clamp the intermediate shell.

[0013] A rotating ring rotatably connected to the workbench is integrally formed on the top of the passive gear, and an annular groove for the rotating ring to rotate is provided at the bottom of the workbench. The cross-section of the rotating ring and the annular groove is a "convex" structure inverted 180 degrees.

[0014] By adopting the above technical solution, it is convenient to provide rotational support for the passive gear.

[0015] The interior of the workbench is provided with limiting grooves on both sides of the horizontal slide groove, and the limiting grooves are used for the limiting plates to slide.

[0016] By adopting the above technical solution, it is convenient to keep the clamp unit at a preset height.

[0017] The bottom end of the inner wall of the extrusion groove is an inclined surface, the end of the inner wall bottom end of the vertical groove aligned with the outer end of the clamp seat is a low point, the other end of the inner wall bottom end of the vertical groove located inside the clamp seat is a high point, and the vertical distance between the low point and the high point is equal to the height of the positioning groove.

[0018] By adopting the technical solution, it is convenient for the extrusion groove to extrude the furniture head.

[0019] The utility model provides a support and adjustment device for detecting an intermediate housing of an automobile turbocharger with the following beneficial effects:

[0020] By setting up the fixture unit, when the fixture head is worn out during long-term use, it is necessary to replace the fixture head. By pushing the fixture head toward the center of the workbench, the fixture head drives the positioning block to move synchronously when it is subjected to force. At this time, the inclined surface of the positioning block and the inclined surface of the positioning groove squeeze each other, and the positioning block subjected to the reaction force of the squeezing moves upward along the vertical groove. At this time, the spring is compressed until the positioning block is misaligned with the positioning groove. By continuously pushing the fixture head to move, it can be disassembled; then the new fixture head is docked with the fixture seat, and the new fixture seat is pushed outward. At this time, the positioning block The lowest end of the positioning block is flush with the lowest edge of the extrusion groove. As the positioning block is pushed in, the bottom end of the inner wall of the extrusion groove squeezes the positioning block until the positioning block is completely entered into the vertical groove. During this process, the spring is compressed. As the clamp head is pushed in, when the furniture head drives the positioning block to align with the positioning groove, the spring resets and pushes the positioning block to bounce into the positioning groove. Since the other side of the positioning block and the positioning groove is flat, when the clamp clamps the intermediate shell, the clamp head cannot move and remains in a stable state. Through the above-mentioned setting method, the damaged clamp head can be easily replaced. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a structural schematic diagram of a support and adjustment device for detecting an intermediate housing of an automobile turbocharger proposed by the utility model;

[0022] Figure 2 This is a structural schematic diagram of another viewing angle of the supporting and adjusting device for detecting the intermediate housing of an automobile turbocharger proposed by the utility model;

[0023] Figure 3 This is a schematic diagram of the internal structure of the support and adjustment device for detecting the intermediate housing of an automobile turbocharger proposed by the utility model;

[0024] Figure 4 The utility model provides a support and adjustment device for detecting the intermediate housing of an automobile turbocharger. Figure 3 A partial enlarged view of the middle part;

[0025] Figure 5 The utility model is a schematic diagram of the internal structure of a fixture unit of a support and adjustment device for detecting an intermediate housing of an automobile turbocharger.

[0026] In the figure: 1. workbench; 2. horizontal slide; 3. fixture unit; 301. fixture seat; 302. fixture head; 303. limit plate; 304. positioning groove; 305. vertical groove; 306. spring; 307. positioning block; 308. extrusion groove; 4. passive gear; 5. arc slide; 6. movable column; 7. driving gear; 8. worm gear; 9. worm; 10. forward and reverse motor; 11. rotating ring; 12. limit groove. DETAILED DESCRIPTION

[0027] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0028] Reference Figure 1-5 A support and adjustment device for detecting an intermediate housing of an automobile turbocharger comprises a workbench 1, an anti-reverse rotation mechanism is installed on one side of the bottom end of the workbench 1, and an adjustment mechanism is arranged at the center of the bottom end of the workbench 1, a horizontal slide groove 2 for sliding the adjustment mechanism is provided inside the workbench 1, and the adjustment mechanism comprises a clamp unit 3 slidably connected to the horizontal slide groove 2, and the clamp unit 3 is used to clamp or release the intermediate housing; the clamp unit 3 comprises a clamp seat 301, a clamp head 302, a limit plate 303, a positioning groove 304, a vertical groove 305, a spring 306, a positioning Block 307 and extrusion groove 308; the clamp head 302 can be detachably installed on the top of the clamp seat 301, the limit plate 303 is integrally formed with the two end surfaces of the clamp seat 301, the top surface of the clamp seat 301 is provided with the clamp seat 301 and the extrusion groove 308, the bottom end of the clamp head 302 is provided with a vertical groove 305 with an inverted cross-section of 180 degrees, the inner wall of the vertical groove 305 is slidably connected with a positioning block 307, the lower half of the positioning block 307 is consistent with the positioning groove 304, and a spring 306 is connected between the top of the positioning block 307 and the top of the inner wall of the vertical groove 305.

[0029] When measuring the intermediate housing (such as laser measurement), the intermediate housing needs to be gradually moved to prevent it from moving. By starting the anti-reverse rotation mechanism, the anti-reverse rotation mechanism drives the adjustment mechanism, and the clamp unit 3 on the adjustment mechanism clamps the intermediate housing;

[0030] When the fixture head 302 is worn out during long-term use, it is necessary to replace the fixture head 302. By pushing the fixture head 302 to move toward the center of the workbench 1, the fixture head 302 drives the positioning block 307 to move synchronously when the force is applied to the fixture head 302. At this time, the inclined surface of the positioning block 307 and the inclined surface of the positioning groove 304 squeeze each other, and the positioning block 307 subjected to the extrusion reaction force moves upward along the vertical groove 305. At this time, the spring 306 is compressed until the positioning block 307 is misaligned with the positioning groove 304. By continuously pushing the fixture head 302 to move, it can be disassembled.

[0031] Then, the new clamp head 302 is docked with the clamp seat 301, and the new clamp seat 301 is pushed outward. At this time, the lowest end of the positioning block 307 is flush with the lowest edge of the extrusion groove 308. As the positioning block 307 is pushed in, the bottom end of the inner wall of the extrusion groove 308 squeezes the positioning block 307 until the positioning block 307 is completely entered into the vertical groove 305. During this process, the spring 306 is compressed. As the clamp head 302 is pushed in, when the furniture head 302 drives the positioning block 307 to align with the positioning groove 304, the spring 306 is reset at this time, pushing the positioning block 307 to bounce into the positioning groove 304. Since the other side of the positioning block 307 and the positioning groove 304 is a plane, when the clamp 302 clamps the intermediate shell, the clamp head 302 cannot move and remains in a stable state.

[0032] Through the above arrangement, the damaged clamp head 302 can be easily replaced.

[0033] The anti-reverse rotation mechanism includes a forward and reverse motor 10 installed on one side of the bottom of the workbench 1 through a mounting frame, the output end of the forward and reverse motor 10 is connected to a worm 9, the outer periphery of the worm 9 is meshed with a worm wheel 8, and a driving gear 7 is installed at the top center of the worm wheel 8 through a synchronous shaft, and the driving gear 7 is meshed with the adjustment mechanism.

[0034] By starting the forward and reverse motor 10, the forward and reverse motor 10 drives the worm 9 to rotate. When the worm 9 rotates, the spiral part of its outer circumference squeezes the tooth part of the worm wheel 8. At this time, the worm wheel 8 rotates by itself. The rotating worm wheel 8 drives the driving gear 7 to rotate through the synchronous shaft;

[0035] It should be noted that: since the worm 9 can drive the worm wheel 8 to rotate, the worm wheel 8 cannot reversely drive the worm 9 to rotate, after the clamp unit 3 clamps the intermediate housing, it can remain in the clamped state to prevent the clamping loosening phenomenon.

[0036] The adjusting mechanism includes a passive gear 4 meshing with a driving gear 7 , an arcuate slot 5 is provided inside the passive gear 4 , a movable column 6 is movably connected inside the arcuate slot 5 , and the top of the movable column 6 is fixedly connected to the top of the clamp seat 301 .

[0037] The rotating active gear 7 drives the passive gear 4 to rotate, and the passive gear 4 drives the arc-shaped slide groove 5 thereon to perform synchronous action when rotating. The inner wall of the arc-shaped slide groove 5 squeezes the movable column 6 during the action, and the movable column 6 drives the clamp unit 3 to move along the horizontal slide groove 2 under pressure. The clamp units 3 moving toward each other can clamp the intermediate shell, and the clamp units 3 moving away from each other can release the clamping of the intermediate shell.

[0038] The top of the passive gear 4 is integrally formed with a rotating ring 11 rotatably connected to the workbench 1. The bottom of the workbench 1 is provided with an annular groove for the rotating ring 11 to rotate. The cross-section of the rotating ring 11 and the annular groove is an inverted 180-degree "convex" structure.

[0039] The rotating groove provides a rotating support for the rotating ring 11 , thereby preventing the driven gear 4 from being loosened.

[0040] The interior of the workbench 1 is provided with limiting grooves 12 on both sides of the horizontal slide groove 2 , and the limiting grooves 12 are provided for the limiting plates 303 to slide.

[0041] The limiting plate 303 moves with the clamp seat 301 . At this time, the limiting plate 303 slides along the limiting groove 12 , so that the clamp seat 301 can be kept at a preset height to prevent the clamp seat 301 from falling.

[0042] The bottom end of the inner wall of the extrusion groove 308 is an inclined surface, the end of the inner wall bottom of the vertical groove 305 that is aligned with the outer end of the clamp seat 301 is the low point, and the other end of the inner wall bottom of the vertical groove 305 located inside the clamp seat 301 is the high point, and the vertical distance between the low point and the high point is equal to the height of the positioning groove 304.

[0043] When the positioning block 307 slides into the extrusion groove 308 , the inclined surface at the bottom end of the inner wall of the extrusion groove 308 can apply an extrusion force to the positioning block 307 , so that the positioning block 307 completely enters the vertical groove 305 .

[0044] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A support and adjustment device for testing an intermediate housing of an automobile turbocharger, comprising a workbench (1), characterized in that: An anti-reverse rotation mechanism is installed on one side of the bottom end of the workbench (1), and an adjustment mechanism is arranged at the center of the bottom end of the workbench (1). A horizontal slide groove (2) for the adjustment mechanism to slide is provided inside the workbench (1). The adjustment mechanism comprises a clamp unit (3) slidably connected to the horizontal slide groove (2), and the clamp unit (3) is used to clamp or release the intermediate shell; The clamp unit (3) comprises a clamp seat (301), a clamp head (302), a limit plate (303), a positioning groove (304), a vertical groove (305), a spring (306), a positioning block (307) and an extrusion groove (308); the clamp head (302) is detachably mounted on the top of the clamp seat (301); the limit plate (303) is integrally formed with two end surfaces of the clamp seat (301); the top of the clamp seat (301) A clamp seat (301) and an extrusion groove (308) are provided on the surface, and a vertical groove (305) with a cross-section inverted 180 degrees is provided at the bottom end of the clamp head (302). A positioning block (307) is slidably connected to the inner wall of the vertical groove (305) up and down, and the lower half of the positioning block (307) is consistent with the positioning groove (304). A spring (306) is connected between the top of the positioning block (307) and the top of the inner wall of the vertical groove (305).

2. The supporting and adjusting device for detecting the intermediate housing of an automobile turbocharger according to claim 1 is characterized in that: The anti-reverse rotation mechanism comprises a forward and reverse motor (10) mounted on one side of the bottom of the workbench (1) via a mounting frame, the output end of the forward and reverse motor (10) is connected to a worm (9), the outer periphery of the worm (9) is meshed with a worm wheel (8), a driving gear (7) is mounted at the top center of the worm wheel (8) via a synchronous shaft, and the driving gear (7) is meshed with an adjustment mechanism.

3. The supporting and adjusting device for detecting the intermediate housing of an automobile turbocharger according to claim 2 is characterized in that: The adjustment mechanism comprises a passive gear (4) meshing with the active gear (7), an arc-shaped slide groove (5) is provided inside the passive gear (4), a movable column (6) is movably connected inside the arc-shaped slide groove (5), and the top end of the movable column (6) is fixedly connected to the top of the clamp seat (301).

4. The supporting and adjusting device for detecting the intermediate housing of an automobile turbocharger according to claim 3 is characterized in that: A rotating ring (11) is integrally formed on the top of the passive gear (4) and is rotatably connected to the workbench (1). An annular groove for the rotating ring (11) to rotate is provided at the bottom of the workbench (1). The cross-section of the rotating ring (11) and the annular groove is a "convex" structure inverted 180 degrees.

5. The supporting and adjusting device for detecting the intermediate housing of an automobile turbocharger according to claim 4, characterized in that: The interior of the workbench (1) is provided with limiting grooves (12) on both sides of the horizontal slide groove (2), and the limiting grooves (12) are used for the limiting plates (303) to slide.

6. The supporting and adjusting device for detecting the intermediate housing of an automobile turbocharger according to claim 5, characterized in that: The bottom end of the inner wall of the extrusion groove (308) is an inclined surface, the end of the inner wall bottom end of the vertical groove (305) aligned with the outer end of the clamp seat (301) is a low point, and the other end of the inner wall bottom end of the vertical groove (305) located inside the clamp seat (301) is a high point, and the vertical distance between the low point and the high point is equal to the height of the positioning groove (304).