Maintenance device for wind turbines

By designing an maintenance device with open and closed box and articulated operating table, the problem of lack of stable working platform and lighting in the maintenance of wind turbines is solved, and safer and more convenient maintenance operations are achieved.

CN222726680UActive Publication Date: 2025-04-08SINOVEL WIND (GROUP) CO LTD
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Patent Information

Application Number
CN202420602458.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-04-08
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

The maintenance devices of existing wind turbines lack a stable working platform and auxiliary lighting functions, resulting in inconvenient maintenance operation and insufficient safety.

Method used

An inspection device including an open and closed box, an articulated operating table and a driving mechanism is designed. The box has a built-in storage rack, and the operating table can be unfolded from the vertical plane to the horizontal plane through the driving mechanism, providing a stable work table. At the same time, the unit is built-in lighting equipment, and the lighting direction and angle can be adjusted through the gooseneck and the rotating block.

Benefits of technology

The device provides a stable work surface for easy maintenance operations, which improves the safety and convenience of inspection and maintenance work. At the same time, the lighting equipment ensures that maintenance operations can be carried out normally in environments with insufficient light.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a maintenance device for a wind turbine generator set, including a box body, an operating table and a driving mechanism, the box body includes a box cover arranged on the top and an opening and closing plate arranged on the front wall, so that the box body is constructed into a structure that the top and the front end can be opened and closed, the box body is equipped with a storage rack, and a groove is arranged on the outer side of one side wall of the box body; the operating table is hinged to the side wall of the box body; the driving mechanism is installed in the groove, and is used to drive the operating table to rotate from a stowed position with the end face in a vertical plane to an unfolded position with the end face in a horizontal plane, or from the unfolded position to the stowed position. The maintenance device of the utility model is flexible and convenient to use, and can improve the convenience, stability, completeness and standardization of wind turbine detection and maintenance work.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind power generation, in particular to a maintenance device for a wind turbine set. Background Art

[0002] Wind power generation, in layman's terms, is the conversion of wind kinetic energy into mechanical kinetic energy, and then the conversion of mechanical energy into electrical kinetic energy. The principle of wind power generation is to use wind power to drive the windmill blades to rotate, and then increase the speed of rotation through the speed increaser to make the generator generate electricity. Wind turbines are usually installed in the cabin. As the equipment is used for a longer period of time, some faults will occur, so maintenance work is required. During maintenance, maintenance equipment, tools, and some parts and materials for repair and replacement are required. Traditional maintenance equipment, tools, and materials are usually placed in a maintenance work bag. Although it is convenient for staff to carry, it lacks regularity and needs to be searched when used. It is not convenient and standardized to use. Moreover, if they are mixed together, they will collide with each other during movement, which is prone to collision damage. Therefore, a fault detection device that can be regularly stored is needed to solve such problems.

[0003] The existing patent CN219119382U discloses a wind turbine fault detection device, which clamps the detection device body through a pressure plate, closes the protective cover, rotates the round rod, screws the screw into the threaded hole, fixes the position of the protective cover, and then moves the device by hand-carrying the handle, which solves the problem that most detection devices are inconvenient to carry and ensures that the fault of the wind turbine can be detected in time; by setting the adsorption component, the detection device is placed more stably, and the safety of the detection device is improved. However, considering its overall structure, its functionality is still insufficient. First, its structure lacks a stable working platform when performing detection and maintenance. When performing maintenance operations, it is impossible to perform detection and disassembly and maintenance work safely and smoothly, and it is also not convenient to use; secondly, the structure lacks auxiliary lighting function. The generator set is located in the cabin. When performing maintenance, some positions are relatively dim, or when performing maintenance in some light-poor hours, it is easy to affect the operation due to unclear vision. Utility Model Content

[0004] The utility model aims to solve the problems existing in the prior art and provides a maintenance device for a wind turbine generator set.

[0005] In order to achieve the above-mentioned purpose, the utility model proposes the following technical solution: a maintenance device for a wind turbine generator set, comprising:

[0006] A box body, the box body comprises a box cover arranged on the top and an opening and closing plate arranged on the front wall, so that the box body is constructed into a structure with a top and a front end that can be opened and closed, the box body has a storage rack built in, and a groove is arranged on the outer side of one side wall of the box body;

[0007] An operating table, the operating table being hinged to the side wall of the box;

[0008] A driving mechanism is installed in the groove and is used to drive the operating table to rotate from a stowed position with an end surface in a vertical plane to an unfolded position with an end surface in a horizontal plane, or from the unfolded position to the stowed position.

[0009] Furthermore, the driving mechanism includes a screw rod arranged in the groove, a motor drivingly connected to the screw rod, a screw block threadedly connected to the screw rod, and a push plate hinged to the screw block at one end, and the other end of the push plate is hinged to the operating table.

[0010] Furthermore, a connecting protrusion is provided on a side wall of the box body, and a connecting recess is provided on one end of the operating table connected to the box body, so that the operating table is hinged to the connecting protrusion through the connecting recess.

[0011] Furthermore, the operating platform comprises a first end surface as an upper end surface and a second end surface as a lower end surface in the unfolded position, the second end surface is provided with a pivot connection block, and the operating platform is hinged to the push plate via the pivot connection block.

[0012] Furthermore, the first end surface is provided with an operating groove and a placement rack arranged in close contact with a side edge of the operating groove, and the placement rack is provided with a plurality of storage slots.

[0013] Furthermore, the storage rack is provided with a top storage slot, and a storage cabinet and a storage drawer located below the top storage slot and corresponding to the position of the opening and closing plate.

[0014] Furthermore, a buckle pin is hinged on the opening side of the box cover, and a buckle ring which is plug-fitted with the buckle pin is provided on the opening and closing plate at a position corresponding to the buckle pin.

[0015] Furthermore, a storage groove is provided on the top of the box cover, and a handle is hinged in the storage groove.

[0016] Furthermore, the maintenance device also includes a lighting device, a receiving groove for accommodating the lighting device is provided on the top of the storage rack, a fixed seat is provided at one end of the receiving groove, and the lighting device includes a rotating block hinged to the fixed seat, a gooseneck rod connected to the rotating block at one end, and a lighting lamp connected to the other end of the gooseneck rod.

[0017] Furthermore, one end of the gooseneck rod connected to the rotating block is provided with a threaded connection block, and the rotating block is provided with a threaded connection head matching the threaded connection block.

[0018] The maintenance device of the utility model, by providing an operating table hinged to the box body and a corresponding driving mechanism, can not only unfold the operating table from the box body to construct a work surface that is convenient for maintenance operations, which is conducive to safe and stable inspection and maintenance work, but also can fold the operating table into the box body when not in use, thereby reducing the space occupied by the device and making it easy to carry. The use is flexible and convenient, and can greatly improve the convenience, stability and completeness of wind turbine inspection and maintenance work; in addition, by arranging the box body with a structure that the top and the front end can be opened and closed, it is convenient to store and access items or tools placed at different positions of the box body, thereby improving the convenience and standardization of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The following drawings of the present invention are used as part of the present invention for understanding the present invention. The drawings show the implementation of the present invention and its description, and are used to explain the device and principle of the present invention. In the drawings,

[0020] Figure 1 It is a schematic diagram of the overall structure of the maintenance device of the embodiment of the utility model;

[0021] Figure 2 It is a front cross-sectional schematic diagram of the maintenance device of an embodiment of the utility model;

[0022] Figure 3 It is a schematic diagram of the overall structure of the lighting device of the maintenance device of the embodiment of the utility model;

[0023] Figure 4 It is a partial cross-sectional schematic diagram of the lighting device of the maintenance device according to an embodiment of the utility model.

[0024] Description of reference numerals:

[0025] 1. Box body; 11. Box cover; 111. Buckle pin; 112. Storage slot; 113. Handle; 11. Box cover; 12. Opening and closing plate; 121. Buckle ring; 13. Storage rack; 131. Top storage slot; 132. Storage cabinet; 133. Storage drawer; 134. Accommodation slot; 135. Fixed seat; 14. Side wall; 141. Groove; 142. Connecting protrusion; 143. Switch slot;

[0026] 2. operating table; 21. connecting notch; 22. pivoting connection block; 23. operating slot; 24. placing rack; 241. storage slot;

[0027] 3. Driving mechanism; 31. Screw; 32. Motor; 33. Screw block; 34. Push plate; 33. Connecting pipe;

[0028] 4. lighting equipment; 41. rotating block; 411. threaded connector; 42. gooseneck rod; 421. threaded connector block; 43. lighting lamp;

[0029] 5. Control switch;

[0030] 6. Battery. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The described embodiments are only preferred embodiments of the utility model, not all embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] It should be understood that, unless otherwise defined, the technical and scientific terms used herein are the same as those generally understood by those skilled in the art of the technical field of the present invention. The purpose of the terms used herein is only to describe specific embodiments and is not intended to be a limitation of the present invention. Terms such as "parts" and "pieces" that appear in this article can represent both single parts and combinations of multiple parts. The singular forms of "one", "one" and "said / the" are also intended to include plural forms, unless the context clearly indicates otherwise. Ordinal numbers such as "first" and "second" are merely identifiers and do not have any other meanings, such as a specific order, etc. Moreover, for example, the term "first component" itself does not imply the existence of a "second component", and the term "second component" itself does not imply the existence of a "first component". When the terms "comprising" and / or "including" are used in this specification, it indicates that the features, wholes, steps, operations, elements and / or components are present, but does not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, components and / or combinations thereof. The terms "upper", "lower", "front", "rear", "left", "right", "inside", "outside", "center", "vertical", "horizontal" and similar expressions are for illustrative purposes only and are not restrictive. The terms "connected", "installed", "connected", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The features described in this document in one embodiment may be applied to another embodiment alone or in combination with other features, unless the feature is not applicable in the other embodiment or otherwise specified.

[0033] Hereinafter, specific embodiments of the present invention will be described in more detail with reference to the accompanying drawings. These drawings show representative embodiments of the present invention and are not intended to limit the present invention.

[0034] The utility model provides a maintenance device for a wind turbine generator set. Figure 1-4 As shown, the inspection device includes a box body 1, an operating table 2 and a driving mechanism 3. The box body 1 includes a box cover 11 arranged on the top and an opening and closing plate 12 arranged on the front wall, so that the box body 1 is constructed into a structure with a top and a front end that can be opened and closed, a storage rack 13 is built into the box body 1, and a groove 141 is provided on the outer side of a side wall 14 of the box body 1; the operating table 2 is hinged to the side wall 14 of the box body; the driving mechanism 3 is installed in the groove 141 of the box body 1, and is used to drive the operating table 2 to rotate from a stowed position with the end face in a vertical plane to an unfolded position with the end face in a horizontal plane, or from the unfolded position to the stowed position.

[0035] The maintenance device of the utility model, by providing an operating table hinged to the box body and a corresponding driving mechanism, can not only unfold the operating table from the box body to construct a work surface that is convenient for maintenance operations, which is conducive to safe and stable inspection and maintenance work, but also can fold the operating table into the box body when not in use, thereby reducing the space occupied by the device and making it easy to carry. The use is flexible and convenient, and can greatly improve the convenience, stability and completeness of wind turbine inspection and maintenance work; in addition, by arranging the box body with a structure that the top and the front end can be opened and closed, it is convenient to store and access items or tools placed at different positions of the box body, thereby improving the convenience and standardization of use.

[0036] According to the implementation mode of the present utility model, Figure 1 and Figure 2 As shown, the driving mechanism 3 includes a screw rod 31 disposed in a groove 141 of the housing 1, a motor 32 drivingly connected to the screw rod 31, a screw block 33 threadedly connected to the screw rod 31, and a push plate 34 hinged at one end to the screw block 33, and the other end of the push plate 34 is hinged to the operating table 2. Preferably, the screw rod 31 is positioned and installed in the groove 141 through a bearing, and the screw block 33 and the groove 141 are nested and slidably connected. When the operating table 2 needs to be unfolded, the motor 32 drives the screw rod 31 to rotate and then drives the screw block 33 to rise along the screw rod 31, so that the end of the push plate 34 hinged to the operating table 2 gradually unfolds to the outside of the housing as it rises, and finally pushes the operating table 2 to the unfolded position; when the maintenance operation is completed, the screw rod 31 can be driven in the reverse direction by the motor 32 to rotate and retract the operating table 2.

[0037] According to the embodiment of the utility model, the side wall 14 of the box body 1 is provided with a connection protrusion 142, and the end of the operating table 2 connected to the box body 1 is provided with a connection recess 21, so that the operating table 2 is hinged to the connection protrusion 142 through the connection recess 21. The operating table 2 includes a first end surface as an upper end surface in the unfolded position and a second end surface as a lower end surface, and the second end surface is provided with a pivot connection block 22, and the operating table 2 is hinged to the push plate 34 through the pivot connection block 22.

[0038] According to the embodiment of the utility model, the first end surface of the operating table 2 is provided with an operating groove 23. Further, the operating table 2 may also include a placement rack 24 fixedly arranged in the operating groove 23 and arranged in close contact with one side of the operating groove 23, and the placement rack 24 is provided with a plurality of storage slots 241. The provision of the operating groove can provide a safe and stable operating space for maintenance operations to prevent workpieces from falling; the storage slots can be convenient for placing some parts that are disassembled and assembled during maintenance operations, such as some smaller screws, terminal blocks and other items.

[0039] According to the embodiment of the utility model, the storage rack 13 is provided with a top storage slot 131 and a storage cabinet 132 and a storage drawer 133 located below the top storage slot 131 and corresponding to the position of the opening and closing plate 12. The top storage slot 131 can be used to place some tools used for maintenance operations, the storage cabinet 132 can store some larger equipment and instruments for fault detection, and the storage drawer 133 can store some smaller detection instruments or some precision operation tools or detection and replacement parts, etc. Preferably, as Figure 2 As shown, the storage rack 13 is provided with a plurality of storage cabinets 132 and a plurality of storage drawers 133 of different sizes, so as to realize the orderly and classified storage of different types of instruments, equipment, tools, and parts.

[0040] According to the embodiment of the utility model, the opening side of the box cover 11 is hinged with a buckle pin 111, and the opening and closing plate 12 is provided with a buckle ring 121 plugged with the buckle pin 111 at a position corresponding to the buckle pin 111. By providing the buckle pin 111 and the buckle ring 121, the box cover 11 and the opening and closing plate 12 can be opened or closed at the same time, and the operation is convenient; the buckle pin 111 is buckled to the buckle ring 121, so that the entire box body 1 can be completely closed to ensure the stability of the box body structure; by opening the buckle pin 111, the items in the top storage slot 131 can be stored and retrieved through the box cover 11, and the items in the storage cabinet 132 and the storage drawer 133 can be stored and retrieved through the opening and closing plate 12, thereby improving the operation efficiency. Furthermore, a storage groove 112 is provided on the top of the box cover 11, and a handle 113 is hinged in the storage groove 112. The handle 113 hinged to the box cover 11 makes the device easy to carry, and the handle 113 can be stored in the storage groove 112 when not in use.

[0041] According to the embodiment of the utility model, the maintenance device also includes a lighting device 4. Accordingly, a receiving groove 134 for receiving the lighting device 4 is provided at the top of the storage rack 13. Preferably, the top of the storage rack 13 has a top storage groove 131 and a receiving groove 134 arranged adjacent to each other. A fixing seat 135 may be provided at one end of the receiving groove 134, and the lighting device 4 may include a rotating block 41 hinged to the fixing seat 135, a gooseneck rod 42 connected to the rotating block 41 at one end, and a lighting lamp 43 connected to the other end of the gooseneck rod 42. The lighting device can be provided to perform auxiliary lighting work during the fault detection and maintenance of the unit, and can ensure that the fault maintenance work can be carried out normally in some dim locations or when the light is insufficient; by providing a gooseneck rod, the direction and angle of the lighting lamp can be rotated at will to meet the lighting requirements of different directions and different positions during the maintenance operation; the rotating block is provided to facilitate the lighting device to be placed flat in the receiving groove when not in use, and to rotate the lighting device to a vertical state when in use.

[0042] According to the embodiment of the utility model, the end of the gooseneck rod 42 connected to the rotating block 41 is provided with a threaded connection block 421, and the rotating block 41 is provided with a threaded connection head 411 matching the threaded connection block 421. Through this arrangement, the lighting device can be removed from the box body for handheld auxiliary lighting operation.

[0043] According to the embodiment of the utility model, the maintenance device includes a control switch 5, and the box body 1 is provided with a switch slot 143 for accommodating the control switch 5. Preferably, the switch slot 143 can be arranged on the side wall 14 of the box body 1, so that the motor 32 and the illuminating lamp 43 are respectively electrically connected to the control switch 5. Further, the maintenance device includes a battery 6 arranged in the storage rack 13, and the battery 6 is electrically connected to the electrical components such as the illuminating lamp 43 of the device, so as to provide stable power supply to the device to ensure that the device can be used normally.

[0044] The maintenance device of the utility model can store equipment, tools and parts used for fault detection and maintenance in an orderly manner through the top storage slot 131, the storage cabinet 132 and the storage drawer 133. When performing detection and maintenance operations, the operating table 2 is driven by the driving mechanism 3 to rotate to the unfolded position in a horizontal state, thereby providing a stable maintenance work surface, and the detection or maintenance operation of parts can be performed in the operating slot 23, and the storage slot 241 can be used to store the parts and materials that have been disassembled or to be replaced, thereby facilitating the maintenance operation after the detection; when the operation is completed, the operating table 2 can be driven by the driving mechanism 3 to rotate to the stowed position in a vertical state, reducing the occupied space and being convenient to carry. When lighting is needed during the maintenance operation, the rotating block 41 is rotated to rotate the lighting lamp 43 out of the receiving slot 134 to a vertical state, and the lighting lamp 43 can be turned on to perform auxiliary lighting work; the threaded connection block 421 can also be rotated to remove the lighting device 4 from the box body 1 for handheld lighting operation, which helps to complete the maintenance work conveniently and efficiently.

[0045] The utility model has been described through the above-mentioned embodiments, but it should be understood that the above-mentioned embodiments are only for the purpose of example and description, and are not intended to limit the utility model to the scope of the described embodiments. In addition, it can be understood by those skilled in the art that the utility model is not limited to the above-mentioned embodiments, and more variations and modifications can be made according to the teachings of the utility model, and these variations and modifications all fall within the scope of protection claimed by the utility model. The protection scope of the utility model is defined by the attached claims and their equivalent scope.

Claims

1. A maintenance device for a wind turbine generator set, characterized in that: include: A box body, the box body comprises a box cover arranged on the top and an opening and closing plate arranged on the front wall, so that the box body is constructed into a structure with a top and a front end that can be opened and closed, the box body has a storage rack built in, and a groove is arranged on the outer side of one side wall of the box body; An operating table, the operating table being hinged to the side wall of the box; A driving mechanism is installed in the groove and is used to drive the operating table to rotate from a stowed position with an end surface in a vertical plane to an unfolded position with an end surface in a horizontal plane, or from the unfolded position to the stowed position.

2. The maintenance device according to claim 1, characterized in that: The driving mechanism includes a screw rod arranged in the groove, a motor drivingly connected to the screw rod, a screw block threadedly connected to the screw rod, and a push plate with one end hinged to the screw block, and the other end of the push plate is hinged to the operating table.

3. The maintenance device according to claim 2, characterized in that: A connecting protrusion is provided on the side wall of the box body, and a connecting recess is provided on one end of the operating table connected to the box body, so that the operating table is hinged to the connecting protrusion through the connecting recess.

4. The maintenance device according to claim 2, characterized in that: The operating platform comprises a first end surface as an upper end surface and a second end surface as a lower end surface in the unfolded position, the second end surface is provided with a pivot connection block, and the operating platform is hinged to the push plate through the pivot connection block.

5. The maintenance device according to claim 4, characterized in that: The first end surface is provided with an operating groove and a placement rack which is arranged in close contact with a side edge of the operating groove, and the placement rack is provided with a plurality of storage grooves.

6. The maintenance device according to claim 1, characterized in that: The storage rack is provided with a top storage slot, and a storage cabinet and a storage drawer located below the top storage slot and corresponding to the position of the opening and closing plate.

7. The maintenance device according to claim 1, characterized in that: The opening side of the box cover is hinged with a buckle pin, and the opening and closing plate is provided with a buckle ring plugged and matched with the buckle pin at a position corresponding to the buckle pin.

8. The maintenance device according to claim 1, characterized in that: A storage groove is provided on the top of the box cover, and a handle is hinged in the storage groove.

9. The maintenance device according to claim 1, characterized in that: The maintenance device also includes a lighting device. A receiving groove for receiving the lighting device is provided on the top of the storage rack, a fixed seat is provided at one end of the receiving groove, and the lighting device includes a rotating block hinged to the fixed seat, a gooseneck rod connected to the rotating block at one end, and a lighting lamp connected to the other end of the gooseneck rod.

10. The maintenance device according to claim 9, characterized in that: One end of the gooseneck rod connected to the rotating block is provided with a threaded connection block, and the rotating block is provided with a threaded connection head matching the threaded connection block.