A lifting and lowering floating support mechanism for header pipe

By designing a floating support mechanism for liftable container tubes, the problem that existing equipment is difficult to meet the rigid demand for supporting multiple varieties of container tubes is solved, and higher processing efficiency and accuracy are achieved.

CN222726682UActive Publication Date: 2025-04-08SHANDONG FIN CNC MASCH CO LTD
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Patent Information

Application Number
CN202520373440.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-04-08
Estimated Expiration
2035-03-05

AI Technical Summary

Technical Problem

The existing container tube processing equipment is difficult to meet the support rigidity needs of multiple varieties of container tubes, which affects the processing accuracy and efficiency of the equipment.

Method used

A liftable and lowered container tube floating support mechanism is designed, including a base, a base plate, a lifting device, a support frame, an adjustment assembly and a limiting assembly. Through the cooperation of these components, flexible support and adjustment of the container tube can be achieved.

Benefits of technology

Through the design of this support mechanism, the specifications and processing range of the container tube can be effectively controlled, the processing efficiency and accuracy of the equipment can be improved, the central stress of the container tube can be ensured, and the support effect can be improved.

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Patent Text Reader

Abstract

The utility model provides a liftable floating support mechanism for collecting tubes to realize the installation of various types of collecting tubes and meet the support rigidity requirements, including: a base, a bottom plate connected to the top of the base for left and right sliding movement, a lifting device fixedly connected to the top of the bottom plate, a connecting plate fixedly connected to the top of the lifting device, and a support frame connected to the top of the connecting plate for left and right sliding movement. An adjustment component for driving the bottom plate to move and fix in a horizontal direction perpendicular to the axis of the collecting tube to be supported is arranged between the bottom plate and the base. A limiting component for limiting the left and right sliding range of the support frame and the gap distribution is arranged between the support frame and the connecting plate. By arranging a floating support frame, installation errors caused by the bending and elliptical nature of the collecting tube by the V-shaped supporting parts of multiple groups of floating support mechanisms can be avoided, thereby improving the supporting rigidity of the collecting tube and ensuring that the processing accuracy of the equipment is stable and reliable.
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Description

Technical Field

[0001] The utility model relates to the technical field of header pipe processing equipment, in particular to a floating support mechanism for header pipes which can be raised and lowered. Background Art

[0002] The existing header pipe processing equipment generally adopts a three-jaw chuck at one end to clamp the header pipe, and sets fixed supports and floating supports in the middle and tail end of the header pipe for installation. However, due to the many varieties of header pipes, long length, heavy weight, bending and elliptical problems, whether the structural design of the floating support can meet the support rigidity of various varieties of header pipes will directly affect the processing accuracy and efficiency of the equipment. Utility Model Content

[0003] The utility model provides a lifting and lowering header pipe floating support mechanism to realize the installation of various types of header pipes and meet their support rigidity requirements. In order to achieve the above purpose, the technical scheme adopted is as follows:

[0004] A lifting and lowering header pipe floating support mechanism, characterized by comprising:

[0005] Base;

[0006] The bottom plate is slidably connected to the top of the base in a horizontal direction perpendicular to the axis of the header pipe to be supported;

[0007] A lifting device is fixedly connected above the bottom plate, with its lifting direction distributed in the vertical direction and a fixed end fixedly connected to the bottom plate and a movable end located at the upper end;

[0008] The support frame includes a connecting plate, a supporting frame slidably connected to the upper side of the connecting plate in a horizontal direction perpendicular to the axis of the header pipe to be supported, the connecting plate is fixedly connected to the movable end of the lifting device, and a V-shaped supporting portion is provided on the upper end surface of the supporting frame;

[0009] An adjustment assembly is connected between the bottom plate and the base, and is used to drive the bottom plate to move and fix in a horizontal direction perpendicular to the axis of the header pipe to be supported;

[0010] The limiting components are fixedly connected above the connecting plate and are located at both ends of the support frame in a horizontal direction perpendicular to the axis of the header pipe to be supported, and a reserved gap is set between the limiting components and the support frame.

[0011] Furthermore, the adjustment components are provided in two groups, which are respectively arranged on both sides of the base plate in a horizontal direction perpendicular to the axis of the collection tube to be supported, each group of adjustment components is composed of a side top plate, a first adjustment bolt and a first locking nut. The side top plate is fixedly connected to the top of the base plate, the length of the first adjustment bolt is distributed along the horizontal direction perpendicular to the axis of the collection tube to be supported and is threadedly connected to the side top plate, the first locking nut is threadedly connected to the first adjustment bolt, and in a fixed state, the end of the first adjusting bolt passes through the side top plate and is tightened against one side of the base plate, and the first adjusting bolt and the side top plate are fastened together by the first locking nut.

[0012] Furthermore, the limit assembly consists of a limit block, a second adjusting bolt and a second locking nut. The limit block is fixedly connected to the top of the connecting plate and is located on the outside of the connecting plate in the horizontal direction perpendicular to the axis of the supporting collecting box pipe. The length of the second adjusting bolt is distributed along the horizontal direction perpendicular to the axis of the collecting box pipe to be supported and is threadedly connected to the limit block. The second locking nut is threadedly connected to the second adjusting bolt. In the working state, one end of the second adjusting bolt passes through the limit block and is fastened to the limit block through the second locking nut, and a reserved gap is set between one end of the second adjusting bolt and the side of the support frame.

[0013] Furthermore, a guide assembly is connected between the connecting plate and the base plate.

[0014] Furthermore, the guide assembly includes a guide column, a fixed sleeve fixedly connected to one end of the guide column in the length direction, and a guide sleeve slidably connected to one end of the guide column in the length direction. The length direction of the guide column is distributed along the vertical direction, and a locking handle is provided between the guide sleeve and the guide column for fixing the relative positions of the two in the vertical direction.

[0015] Furthermore, the lifting device is a turbine screw lifter, the body of the turbine screw lifter is fixedly connected to the base plate, the screw length is distributed in the vertical direction and the upper end is rotatably connected to a connecting disk, and the connecting disk is fixedly connected to the connecting plate.

[0016] Furthermore, a pad is fixedly connected to the upper end surface of the V-shaped supporting portion of the support frame.

[0017] Furthermore, the lifting device is a hydraulic lifting cylinder, the cylinder body of the hydraulic lifting cylinder is fixedly connected to the base plate, the length of the piston rod is distributed in the vertical direction, and the upper end of the piston rod is a movable end and is fixedly connected to the connecting plate.

[0018] The beneficial effects of the utility model are:

[0019] 1. The height of the support frame can be controlled and adjusted by setting a lifting device, which can effectively control the size and processing range of the header pipe, thereby improving the processing efficiency and accuracy of the equipment;

[0020] 2. The relative position relationship between the base and the bottom plate in the horizontal radial direction of the header pipe to be supported can be adjusted by adjusting the adjustment component, thereby adjusting the support position of the lifting device to ensure that the center of the header pipe to be supported is stressed, improve the support effect, and ensure that the equipment processing accuracy is stable and reliable;

[0021] 3. The relative position between the support frame and the connecting plate in the horizontal radial direction of the header pipe to be supported is limited by the limit assembly, and the limit assembly and the support frame are floatingly arranged to avoid installation errors caused by factors such as bending and ellipse of the header pipe and improve its support rigidity;

[0022] 4. The floating amount between the limit assembly and the support frame can be adjusted according to actual conditions, thereby increasing its scope of application. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of the first embodiment of the utility model

[0024] Figure 2 This is the main view of the first embodiment of the utility model

[0025] Figure 3 This is a top view of the structure of the first embodiment of the utility model

[0026] Figure 4 for Figure 2 Middle AA section view

[0027] Figure 5 This is a schematic diagram of the three-dimensional structure of the second embodiment of the utility model

[0028] in:

[0029] 1-base, 2-bottom plate, 3-lifting device, 4-adjusting assembly, 5-connecting plate, 6-support frame, 7-limiting assembly, 8-guide column, 9-fixing sleeve, 10-guide sleeve, 11-locking handle, 12-handwheel, 13-mounting frame, 14-connecting plate, 15-side top plate, 16-first adjusting bolt, 17-first locking nut, 18-guide rail, 19-slider, 20-limiting plate, 21-second adjusting bolt, 22-second locking nut, 23-shim, 24-hydraulic lifting cylinder, 25-connecting block. DETAILED DESCRIPTION

[0030] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0031] In the description of the utility model, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the viewing direction or position relationship, and are only for the convenience of describing the utility model, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0032] In the following embodiments, in order to more clearly illustrate the specific structure, the length direction (axial direction) of the header pipe to be supported is the front-to-back direction, and the horizontal direction perpendicular to the axis of the header pipe to be supported is the left-to-right direction.

[0033] First embodiment

[0034] like Figure 1-Figure 4 The illustrated embodiment of a floating support mechanism for a liftable header pipe comprises a base 1, a bottom plate 2, a lifting device 3, a connecting plate 5 and a supporting frame 6 which are sequentially connected and distributed from bottom to top. The bottom plate 2 is slidably connected to the top of the base 1 in the left-right direction. The bottom plate 2 and the base 1 are connected in the form of a sliding pair in which a slide groove and a slide rail cooperate. A group of adjusting components 4 are respectively arranged on the left and right sides above the base 1 to adjust and fix the bottom plate 2 in the left-right direction. The lifting device 3 is connected between the bottom plate 2 and the connecting plate 5 to drive the connecting plate 5 to move up and down. Guide rails 18 distributed left and right are arranged above the connecting plate 5. A slider 19 is arranged below the supporting frame 6. The two are slidably connected left and right through the slider 19 and the guide rail 18. A group of limiting components 7 are respectively arranged on the left and right sides of the connecting plate 5. A reserved gap is provided between the limiting components 7 and the supporting frame 6 for floatingly limiting the supporting frame 6 in the left-right direction. Moreover, a V-shaped supporting portion is arranged on the upper end surface of the supporting frame 6 for supporting the header pipe, and a pad 23 is fixedly connected to the upper end surface of the V-shaped supporting portion.

[0035] Specifically, the lifting device 3 in this embodiment adopts a turbine screw lift, whose worm is horizontally distributed in the left and right directions and is connected to the top of the base 1 through a mounting frame 13. The worm is rotatably connected to the mounting frame 13 and one end is fixedly connected to a handwheel 12. The screw of the turbine screw lift is distributed in the vertical direction, and its lower end penetrates downward through the bottom plate 2 and then extends into the interior of the base 1. The upper end is rotatably connected to a connecting disk 14, and the connecting disk 14 is fixedly connected to the lower end surface of the connecting plate 5. Rotating the handwheel 12 can drive the screw to move up and down, thereby driving the connecting plate 5 and the support frame 6 to move up and down.

[0036] The adjustment assembly 4 includes two groups, and the two groups of adjustment assemblies 4 are symmetrically arranged on the left and right sides above the base 1. Each group of adjustment assemblies 4 includes a side top plate 15, a first adjustment bolt 16 and a first locking nut 17. The side top plate 15 is fixedly connected to one side above the base 1. The first adjustment bolt 16 penetrates the side top plate from left to right and one end of the screw is distributed close to the bottom plate 2. The first locking nut 17 is threadedly connected to the first adjustment bolt 16 and is located on the outside of the side top plate 15 (based on the left and right direction). The two groups of first adjustment bolts 16 can be tightened on the left and right sides of the bottom plate 2, so as to adjust the position of the bottom plate 2 in the left and right direction of the base 1. When adjusted to the center position of the base 1 in the left and right direction, the first adjustment bolt 16 is fixed to the side top plate 15 by the first locking nut 17.

[0037] Two groups of limit components are provided, and the two groups of limit components are symmetrically arranged on the left and right sides of the connecting plate 5, and each group of limit components is composed of a limit plate 20, a second adjusting bolt 21 and a second locking nut 22. The limit plate 20 is fixedly connected to the upper outer side of the connecting plate 5 in the left and right directions, the second adjusting bolt 21 is threadedly connected to the limit plate 20 and is distributed through the limit plate 20 on the left and right sides, the second locking nut 22 is threadedly connected to the second adjusting bolt 21 and is located on the outer side of the limit plate 20, and the length of the extension of the inner end of the second adjusting bolt 21 can be fixed by the second locking nut 22. In the working state of the device, a reserved gap is provided between the inner end of the second adjusting bolt 21 and the support frame 6 to ensure the floating amount of the support frame 6 that can slide left and right on the connecting plate 5, and the sliding range of the support frame 6 in the left and right directions above the base plate 2 can be adjusted by adjusting the length of the second adjusting bolt 21 extending to one side of the support frame 6.

[0038] In addition, a guide assembly is also provided between the connecting plate 5 and the base plate 2, and the guide assembly is provided with two groups. The two groups of guide assemblies are symmetrically arranged on the left and right sides of the lifting device 3, and each group of guide assemblies is composed of a guide column 8, a fixing sleeve 9, a guide sleeve 10 and a locking handle 11. The length of the guide column 8 is distributed in the vertical direction, and the upper end is fixedly connected to the fixing sleeve 9, and the fixing sleeve 9 is fixedly connected to the lower end surface of the connecting plate 5. The guide sleeve 10 is fixedly connected above the base plate 2, and the lower end of the guide column 8 is slidably connected to the inside of the guide sleeve 10 up and down. The locking handle 11 is composed of a handle and a locking screw. The handle is fixedly connected to one end of the locking screw in the length direction. The guide sleeve 10 is provided with threaded holes distributed in the wall thickness direction, and the locking screw is threadedly connected with the threaded holes. Therefore, the locking screw can be driven by the handle to extend into the inside of the guide sleeve 10 and press against the outer wall of the guide column 8, thereby further fixing the height.

[0039] When this device is used to support the header pipe, the working principle is as follows:

[0040] First, adjust the position of the lifting device 3 in the left and right directions of the base 1 according to the axial position of the collecting box pipe to be supported, that is, adjust the position of the bottom plate 2 in the left and right directions of the base 1 by adjusting the length of the first adjusting bolts 16 in the two sets of adjusting components extending to the inner side of the side top plate 15. After the adjustment is completed, fix it with the first locking nut 17; then, tighten the outer side surface of the support frame 6 through the second adjusting bolts 21 of the two sets of limiting components 7, but it is necessary to ensure that the support frame 6 is located at the center position of the base 1 in the left and right directions, and then rotate the two sets of second adjusting bolts 21 outward so that the distance between the inner end of the two sets of second adjusting bolts 21 and the corresponding outer side surface of the support frame 6 is equal, as a reserved floating amount, and fix the second adjusting bolts 21 and the limiting plate 20 by the second locking nut 22; finally, adjust the height of the support frame 6 through the lifting device 3, so that the pads 23 on the multiple sets of floating support mechanisms are tangent to the outer circle of the standard rods within the processing range, and the upper generatrix heights of the outer circles of all standard rods are consistent, and the heights of the two sets of guide components are fixed by the locking handle 11.

[0041] Second embodiment

[0042] The difference between this embodiment and the first embodiment lies in the selection of the lifting device 3, and the addition of a hydraulic locking circuit and a pressure relay detection in the hydraulic system.

[0043] Specifically, Figure 5 As shown, in this embodiment, the lifting device 3 uses a hydraulic lifting cylinder 24. The cylinder body of the hydraulic lifting cylinder 24 is fixedly connected to the base plate 2. The piston rod is distributed in the vertical direction and a connecting block 25 is fixedly connected between the upper end and the connecting plate 5. The hydraulic lifting cylinder 24 can drive the connecting plate 5 and the support frame 6 to move up and down to support the upper manifold. When the pad 23 contacts and supports the manifold, the hydraulic locking circuit and pressure relay added to the hydraulic system can detect the measured pressure change to determine whether to stop the lifting action of the hydraulic lifting cylinder 24.

[0044] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements can be made without departing from the principle of the present invention, and these improvements should also be regarded as the protection scope of the present invention.

Claims

1. A floating support mechanism for a lifting and lowering header pipe, characterized in that: include: Base; The bottom plate is slidably connected to the top of the base in a horizontal direction perpendicular to the axis of the header pipe to be supported; A lifting device is fixedly connected above the bottom plate, with its lifting direction distributed in the vertical direction and a fixed end fixedly connected to the bottom plate and a movable end located at the upper end; The support frame includes a connecting plate, a supporting frame slidably connected to the upper side of the connecting plate in a horizontal direction perpendicular to the axis of the header pipe to be supported, the connecting plate is fixedly connected to the movable end of the lifting device, and a V-shaped supporting portion is provided on the upper end surface of the supporting frame; An adjustment assembly is connected between the bottom plate and the base, and is used to drive the bottom plate to move and fix in a horizontal direction perpendicular to the axis of the header pipe to be supported; The limiting components are fixedly connected above the connecting plate and are located at both ends of the support frame in a horizontal direction perpendicular to the axis of the header pipe to be supported, and a reserved gap is set between the limiting components and the support frame.

2. The liftable header pipe floating support mechanism according to claim 1 is characterized in that: The adjusting components are provided in two groups, which are respectively arranged on both sides of the bottom plate in the horizontal direction perpendicular to the axis of the collecting box pipe to be supported, each group of adjusting components is composed of a side top plate, a first adjusting bolt and a first locking nut. The side top plate is fixedly connected to the top of the bottom plate, the length of the first adjusting bolt is distributed along the horizontal direction perpendicular to the axis of the collecting box pipe to be supported and is threadedly connected to the side top plate, the first locking nut is threadedly connected to the first adjusting bolt, and in a fixed state, the end of the first adjusting bolt passes through the side top plate and is tightened against one side of the bottom plate, and the first adjusting bolt and the side top plate are fastened together by the first locking nut.

3. The liftable header pipe floating support mechanism according to claim 1, characterized in that: The limit assembly consists of a limit block, a second adjusting bolt and a second locking nut. The limit block is fixedly connected to the top of the connecting plate and is located on the outside of the connecting plate in the horizontal direction perpendicular to the axis of the supporting collecting box pipe. The length of the second adjusting bolt is distributed along the horizontal direction perpendicular to the axis of the collecting box pipe to be supported and is threadedly connected to the limit block. The second locking nut is threadedly connected to the second adjusting bolt. In the working state, one end of the second adjusting bolt passes through the limit block and is fastened to the limit block through the second locking nut, and a reserved gap is set between one end of the second adjusting bolt and the side of the support frame.

4. The liftable header pipe floating support mechanism according to claim 1, characterized in that: A guide assembly is also connected between the connecting plate and the bottom plate.

5. The liftable header pipe floating support mechanism according to claim 4, characterized in that: The guide assembly includes a guide column, a fixing sleeve fixedly connected to one end of the guide column in the length direction, and a guide sleeve slidably connected to one end of the guide column in the length direction. The length direction of the guide column is distributed along the vertical direction, and a locking handle is provided between the guide sleeve and the guide column for fixing the relative positions of the two in the vertical direction.

6. The liftable header pipe floating support mechanism according to claim 1, characterized in that: The lifting device is a turbine screw lifter, the body of the turbine screw lifter is fixedly connected to the bottom plate, the screw length is distributed in the vertical direction and the upper end is rotatably connected to a connecting disk, and the connecting disk is fixedly connected to the connecting plate.

7. The liftable header pipe floating support mechanism according to claim 1, characterized in that: A pad is fixedly connected to the upper end surface of the V-shaped supporting portion of the support frame.

8. The liftable header pipe floating support mechanism according to claim 1, characterized in that: The lifting device is a hydraulic lifting cylinder, the cylinder body of the hydraulic lifting cylinder is fixedly connected to the bottom plate, the length of the piston rod is distributed in the vertical direction, and the upper end of the piston rod is a movable end and is fixedly connected to the connecting plate.