A discharging device with explosion-proof valve

By installing a discharge device with explosion-proof valve on the discharge slip of the calcining furnace discharge system, the problem of frequent blasting and internal pressure being unable to be released during full-load production is solved, and the safety and stability of the discharge system are improved.

CN222728728UActive Publication Date: 2025-04-08GUYANG YIZHENGCHENG CARBON CO LTD
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Patent Information

Application Number
CN202421487715.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-08
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing calcining furnace discharge system is prone to frequent firing of fire during full load production, resulting in damaged seals, flying dust, and lack of explosion-proof openings, and internal pressure cannot be released, which cannot meet production needs.

Method used

A discharge device with an explosion-proof valve is designed, including explosion-proof steel pipe, explosion-proof valve cover and shaft-type hinge. The explosion-proof valve cover rotates around the axis center of the shaft-type hinge. The explosion-proof valve is arranged on the side of the discharge slip to realize the discharge and release internal pressure.

Benefits of technology

By installing an explosion-proof valve, the internal pressure can be effectively released during the firing of the fire, preventing seal damage and dust from flying, improving the safety and stability of the discharge system, and meeting the production needs of the calciner furnace.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a discharging device with an explosion-proof valve, comprising an explosion-proof steel pipe, which is in an inclined shape as a whole, and the bottom end of which is connected to a discharging chute with an inclined surface; an explosion-proof valve cover, which is covered on the top of the explosion-proof steel pipe; an axial hinge, the two ends of which are respectively fixed to the explosion-proof steel pipe and the explosion-proof valve cover; wherein the explosion-proof valve cover rotates around the axis of the axial hinge; the explosion-proof steel pipe, the explosion-proof valve cover and the axial hinge constitute the explosion-proof valve; it also includes a discharging chute, which is in an isosceles trapezoid, and the explosion-proof valve is arranged on one of the side surfaces of the discharging chute, which is mainly used to realize discharging, and the bottom end of the explosion-proof steel pipe is formed into an inclined surface by cutting, and the inclination of the inclined surface is equal to that of the inclined surface of the discharging chute; when the utility model is blasting, the explosion-proof valve cover is lifted, and after the gas is decompressed, the explosion-proof valve cover is covered, and the soft connection of the conveyor is not damaged. After the explosion-proof valve is installed, the internal pressure is well released, the expected effect is achieved, and the shortcomings of the prior art are compensated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of discharging devices, and in particular relates to a discharging device with an explosion-proof valve. Background Art

[0002] The existing calcining furnace is designed to be a high-capacity calcining furnace with a large discharge volume, high production capacity and high volatile matter. It is easy to have incomplete combustion of volatile matter, and the volatile matter moves down to the discharge system. At present, when the calcining furnace is in full load production, there is frequent blasting in the discharger system, resulting in damage to the seal at the sealing connection between the discharger and the lower water jacket and the discharge chute, and the conveyor soft connection canvas is broken due to blasting, resulting in poor sealing in various places and flying dust. Although the blasting is reduced by reducing the load production, it cannot meet the downstream production needs, and it is necessary to purchase calcined coke, which increases the production cost.

[0003] At present, the original factory did not design and install explosion-proof holes on the discharge chute of the discharge system, resulting in some internal pressure that cannot be released. This does not meet the production requirements of the calcining furnace and there are shortcomings in full-load production. Utility Model Content

[0004] The utility model aims to provide a discharging device with an explosion-proof valve. The explosion-proof valve is installed on the material chute of the discharging system to release the internal pressure, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a discharging device with an explosion-proof valve, comprising an explosion-proof steel pipe, which is generally inclined and whose bottom end is connected to a discharging chute with an inclined surface; an explosion-proof valve cover, which is arranged on the top of the explosion-proof steel pipe; an axial hinge, whose two ends are respectively fixed to the explosion-proof steel pipe and the explosion-proof valve cover; wherein the explosion-proof valve cover rotates around the axis of the axial hinge; the explosion-proof steel pipe, the explosion-proof valve cover and the axial hinge constitute an explosion-proof valve; and also includes a discharging chute, which is an isosceles trapezoid, and the explosion-proof valve is arranged on one of the side surfaces of the discharging chute, which is mainly used to realize discharging.

[0006] Preferably, the bottom end of the explosion-proof steel pipe is cut to form a slope, and the slope has the same inclination as the slope of the unloading chute.

[0007] Preferably, a notch equal to the inner diameter of the explosion-proof valve cover is opened on the side of the discharge chute, and the bottom end of the explosion-proof valve cover is welded and fixed to the discharge chute. In installing the explosion-proof valve on the discharge chute shell, the size is first measured to determine the installation position, and the discharge chute shell is cut by gas cutting to form a notch, and then electric welding is used to complete the installation of the explosion-proof valve on the discharge chute.

[0008] Preferably, the inner diameter of the explosion-proof valve cover is larger than the outer diameter of the explosion-proof steel pipe, so that the explosion-proof steel pipe can be better covered, and the top port of the explosion-proof steel pipe can be quickly and stably closed after the pressure is released. The explosion-proof valve cover and the center of the explosion-proof steel pipe are on the same straight line.

[0009] Preferably, a spring is fixed at the inner edge of the explosion-proof valve cover, and the spring is in contact with the top surface of the explosion-proof steel pipe. After the pressure relief is completed, the explosion-proof valve cover will fall due to gravity. At this time, the spring can be used for buffering to reduce the noise generated during use, and can also reduce the damage caused by the collision between the explosion-proof steel pipe and the explosion-proof valve cover.

[0010] Preferably, a polyester fiber sound-absorbing panel is further provided inside the explosion-proof valve cover, and a notch is provided at the surface edge of the polyester fiber sound-absorbing panel, and the spring is located in the notch, thereby reserving a placement space for the spring. In normal use, the polyester fiber sound-absorbing panel can absorb noise, thereby further reducing the noise generated during processing.

[0011] Preferably, screw holes are provided around the explosion-proof valve cover, and limiting bolts are screwed into at least two of the screw holes. The limiting bolts abut against the bottom end surface of the polyester fiber sound-absorbing board, thereby supporting the polyester fiber sound-absorbing board and preventing the polyester fiber sound-absorbing board from falling.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] Through the design of the utility model, when blasting, the explosion-proof valve cover is lifted, and after the gas pressure is released, the explosion-proof valve cover is closed, and the conveyor soft connection is not damaged. After the explosion-proof valve is installed, the internal pressure is well released, achieving the expected effect, and making up for the shortcomings of the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the installation of the utility model on a material discharge chute;

[0015] Figure 2 This is a schematic diagram of the structure of the utility model when the explosion-proof valve cover is removed;

[0016] Figure 3 It is a bottom view of the explosion-proof valve cover of the utility model.

[0017] In the figure: 100, explosion-proof steel pipe; 101, explosion-proof valve cover; 101a, screw hole; 102, axial hinge; 103, polyester fiber sound-absorbing board; 103a, notch; 104, limit bolt; 105, spring;

[0018] 200. Material unloading chute. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figures 1 to 3 The utility model provides a technical solution: a discharging device with an explosion-proof valve, comprising

[0021] The explosion-proof steel pipe 100 is in an inclined shape as a whole, and its bottom end is connected to a material discharge chute 200 having an inclined surface. In actual processing, the explosion-proof steel pipe 100 is made of 325 steel pipe and cut into 60 cm long.

[0022] An explosion-proof valve cover 101 is provided on the top of the explosion-proof steel pipe 100;

[0023] The two ends of the axial hinge 102 are respectively fixed to the explosion-proof steel pipe 100 and the explosion-proof valve cover 101; the explosion-proof valve cover 101 rotates around the axis of the axial hinge 102; a circular cover is made of a 4mm thick iron plate, and the explosion-proof valve cover 101 is welded with a 2mm flat iron around the periphery, and the axial hinge 102 is used to install the explosion-proof valve cover 101 with the axial hinge 102 on the upper end of the manufactured explosion-proof steel pipe 100 to play a sealing role. After the processing is completed, the manufactured explosion-proof valve is polished with an angle grinder to reduce the roughness of its surface, remove large burrs on the surface, and polish it flat for easy welding; the explosion-proof steel pipe 100, the explosion-proof valve cover 101, and the axial hinge 102 constitute an explosion-proof valve;

[0024] Also includes

[0025] The material discharge chute 200 is in the shape of an isosceles trapezoid. The explosion-proof valve is arranged on one of the side surfaces of the material discharge chute 200 and is mainly used for discharging materials.

[0026] In this embodiment, preferably, the bottom end of the explosion-proof steel pipe 100 is cut to form a slope, and the slope has the same inclination as the slope of the discharge chute 200. Since the discharge chute 200 is trapezoidal in shape, one end of the steel pipe is cut into a 45° slope to make the explosion-proof steel pipe 100.

[0027] In the present embodiment, preferably, a slot equal to the inner diameter of the explosion-proof valve cover 101 is opened on the side of the unloading chute 200, and the bottom end of the explosion-proof valve cover 101 is welded and fixed to the unloading chute 200. When installing the explosion-proof valve on the outer shell of the unloading chute 200, the size is first measured to determine the installation position, and the outer shell of the unloading chute 200 is cut by gas cutting to form a slot, and then electric welding is used to complete the installation of the explosion-proof valve on the unloading chute 200.

[0028] In this embodiment, preferably, the inner diameter of the explosion-proof valve cover 101 is larger than the outer diameter of the explosion-proof steel pipe 100, so that the explosion-proof steel pipe 100 can be better covered, and the top end of the explosion-proof steel pipe 100 can be quickly and stably closed after the pressure is released. The explosion-proof valve cover 101 and the center of the explosion-proof steel pipe 100 are on the same straight line.

[0029] In this embodiment, preferably, a spring 105 is fixed at the inner edge of the explosion-proof valve cover 101, and the spring 105 is in contact with the top surface of the explosion-proof steel pipe 100. After the pressure relief is completed, the explosion-proof valve cover 101 will fall due to gravity. At this time, the spring 105 can be used for buffering, thereby reducing the noise generated during use, and also reducing the damage caused by the collision between the explosion-proof steel pipe 100 and the explosion-proof valve cover 101.

[0030] In this embodiment, preferably, a polyester fiber sound-absorbing panel 103 is further provided inside the explosion-proof valve cover 101. A notch 103a is provided at the surface edge of the polyester fiber sound-absorbing panel 103. The spring 105 is located in the notch 103a, thereby reserving a placement space for the spring 105. In normal use, the polyester fiber sound-absorbing panel 103 can absorb noise, thereby further reducing the noise generated during processing.

[0031] In this embodiment, preferably, screw holes 101a are provided around the explosion-proof valve cover 101, and limiting bolts 104 are screwed into at least two of the screw holes 101a. The limiting bolts 104 abut against the bottom end surface of the polyester fiber sound absorbing board 103, thereby supporting the polyester fiber sound absorbing board 103 and preventing the polyester fiber sound absorbing board 103 from falling.

[0032] Although the embodiments of the present invention have been shown and described (see the above detailed description for details), it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A discharging device with an explosion-proof valve, characterized in that: include The explosion-proof steel pipe (100) is generally in an inclined shape, and its bottom end is connected to a material discharge chute (200) having an inclined surface; An explosion-proof valve cover (101), which is arranged on the top of the explosion-proof steel pipe (100); The two ends of the axial hinge (102) are respectively fixed to the explosion-proof steel pipe (100) and the explosion-proof valve cover (101); wherein the explosion-proof valve cover (101) rotates around the axis of the axial hinge (102); the explosion-proof steel pipe (100), the explosion-proof valve cover (101) and the axial hinge (102) constitute an explosion-proof valve; Also includes The material discharge chute (200) is in an isosceles trapezoidal shape, and the explosion-proof valve is arranged on one side surface of the material discharge chute (200).

2. A discharging device with an explosion-proof valve according to claim 1, characterized in that: The bottom end of the explosion-proof steel pipe (100) is cut to form an inclined surface, and the inclination of the inclined surface is equal to the inclination of the unloading chute (200).

3. A discharging device with an explosion-proof valve according to claim 2, characterized in that: A notch having the same inner diameter as the explosion-proof valve cover (101) is provided on the side of the unloading chute (200), and the bottom end of the explosion-proof valve cover (101) is fixed to the unloading chute (200) by welding.

4. A discharging device with an explosion-proof valve according to claim 1, characterized in that: The inner diameter of the explosion-proof valve cover (101) is greater than the outer diameter of the explosion-proof steel pipe (100), and the centers of the explosion-proof valve cover (101) and the explosion-proof steel pipe (100) are located on the same straight line.

5. A discharge device with an explosion-proof valve according to claim 4, characterized in that: A spring (105) is fixed at the inner edge of the explosion-proof valve cover (101), and the spring (105) is in contact with the top end surface of the explosion-proof steel pipe (100).

6. A discharging device with an explosion-proof valve according to claim 5, characterized in that: A polyester fiber sound absorbing board (103) is also arranged inside the explosion-proof valve cover (101), and a notch (103a) is provided at the edge of the surface of the polyester fiber sound absorbing board (103), and the spring (105) is located in the notch (103a).

7. A discharging device with an explosion-proof valve according to claim 6, characterized in that: The explosion-proof valve cover (101) is provided with screw holes (101a) around its periphery, and limiting bolts (104) are screwed into at least two of the screw holes (101a), and the limiting bolts (104) abut against the bottom end surface of the polyester fiber sound-absorbing board (103).