Battery processing continuous turning device

Abstract

The utility model provides a battery processing continuous flipping device, including two material transmission mechanisms respectively connecting the upper streamline and the lower streamline and a flipping mechanism arranged between the two material transmission mechanisms. The flipping mechanism includes a carrier box formed by a plurality of carrier brackets, the carrier brackets are inserted in the gaps between the transmission rollers and can rotate between the two material transmission mechanisms, the materials are transmitted from the roller conveyor of the upper material position to the carrier box, and then flipped by the carrier box to the roller conveyor of the lower material position. The utility model flips the carrier box 360° with a flipping axis orientation, and there is no need to set a reciprocating reset of the carrier box. The embodiment sets the angle between the two groups of carrier boxes to 90°, and when one group of carrier boxes is located at the lower material position, the other group of carrier boxes is located at the upper material position, thereby realizing the continuous flipping action of the material. The utility model has high flipping efficiency, the flipping process is continuous and does not require reset, and can greatly improve the production capacity of the battery.

Description

Technical Field

[0001] The utility model relates to material turning equipment, in particular to a battery processing continuous turning device. Background Art

[0002] In the production process of new energy batteries, since the battery postures to be processed in the previous and next processes are different, it is necessary to set up a flipping device to flip the battery to the ideal posture. The conventional flipping mechanism adopts a reciprocating flipping structure. After completing the flipping of a group of materials, the equipment needs to return to the initial position for the next round of flipping. The reset process of the equipment will produce an invalid production cycle. At present, customers have increasingly faster requirements for the production line cycle. The existing equipment cannot meet the requirements of fast cycle due to the reset waiting problem. Therefore, it is necessary to improve the existing flipping equipment to increase the flipping efficiency. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a battery processing continuous turning device, comprising a machine platform; two material transmission mechanisms, arranged in parallel on the machine platform, comprising a plurality of groups of conveying rollers arranged along the feeding direction and the discharging direction respectively;

[0004] The turning mechanism comprises a turning shaft that can rotate along its own center and a plurality of groups of cargo boxes connected to the turning shaft along the circumferential direction, wherein the turning shaft is arranged between the two material conveying mechanisms;

[0005] The conveying rollers of the two material conveying mechanisms are symmetrically distributed relative to the turning axis, and avoidance gaps are formed between adjacent conveying rollers;

[0006] Each set of object-carrying boxes is composed of a plurality of sets of square object-carrying brackets extending axially along the flip axis. The object-carrying brackets are hollowly arranged along the radial direction of the flip axis, and the interior of the object-carrying brackets forms an object-carrying space.

[0007] Each group of object carriers is arranged at intervals and driven to rotate by the flip shaft, so that the object carriers are inserted and moved in the avoidance gap and the transmission roller surface of the material transmission mechanism is located in the object carrying space.

[0008] Furthermore, the material conveying mechanism comprises a side bracket for providing support for a conveying roller, and the conveying roller is rotatably connected to the side bracket via a bearing seat.

[0009] Furthermore, the conveying roller is driven to rotate by a synchronous pulley structure.

[0010] Furthermore, each end of the conveying roller is provided with a synchronous wheel, and adjacent synchronous wheels are driven by a synchronous belt.

[0011] Furthermore, a pressure wheel is also provided on the side bracket, and the pressure wheel is located between adjacent synchronous wheels and presses against the synchronous belt.

[0012] Furthermore, the cargo-carrying boxes are divided into four groups and are evenly distributed on the circumferential surface of the flip axis.

[0013] Furthermore, the flip shaft is driven to rotate by a flip motor, and the flip motor is connected to the end of the flip shaft through a synchronous pulley structure.

[0014] Furthermore, a plurality of groups of photoelectric sensors for detecting the position of the materials are arranged on the side of the material conveying mechanism, and the detection direction of the photoelectric sensors is between the two groups of material carriers.

[0015] Furthermore, a square tube is fixedly sleeved on the outer circumference of the flip shaft, and connecting plates extending axially along the flip shaft are arranged at intervals on each end face of the square tube; the object carrier is respectively connected to the connecting plates of two adjacent end faces of the square tube.

[0016] Furthermore, a material blocking mechanism is provided at the end of the material conveying mechanism on the feeding side, and the material blocking mechanism comprises a blocking roller provided at the end of the material conveying mechanism, and the blocking roller is connected to the vertical lifting end of a lifting cylinder through a blocking roller bracket.

[0017] The utility model provides a battery processing continuous turning device, comprising two material conveying mechanisms respectively connected to an upper flow line and a lower flow line and a turning mechanism arranged between the two material conveying mechanisms. The material conveying mechanism conveys materials by rollers, and the turning mechanism comprises a loading box formed by a plurality of loading brackets, the loading brackets are inserted into the gaps between the conveying rollers and can rotate between the two material conveying mechanisms, so that the roller surface for conveying materials is located between the loading boxes, the materials are conveyed from the rollers at the upper material position to the loading box, and then turned from the loading box to the rollers at the lower material position.

[0018] The utility model uses a flip axis to flip the cargo box 360 degrees, and there is no need to set the reciprocating reset of the cargo box. In the embodiment, the angle between the two groups of cargo boxes is set to 90 degrees. When one group of cargo boxes is located at the lower material position, the other group of cargo boxes is located at the upper material position, thereby realizing the continuous flipping of the material. The utility model has high flipping efficiency, the flipping process is continuous and does not require reset, which can greatly improve the production capacity of batteries. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of the battery processing continuous turning device of the utility model;

[0020] Figure 2 It is a structural diagram of the material transmission mechanism;

[0021] Figure 3 It is a structural schematic diagram of the flipping mechanism;

[0022] Figure 4It is a connection diagram of the object carrier bracket and the connecting plate.

[0023] Figure numerals: machine 1, conveyor roller 2, side bracket 3, bearing seat 4, synchronous motor 5, synchronous wheel 6, synchronous belt 7, flip shaft 8, loading box 9, loading bracket 10, flip motor 11, square tube 12, connecting plate 13, slot 14, block 15, photoelectric sensor 16, pressure wheel 17, stop roller 18, stop roller bracket 19, lifting cylinder 20. DETAILED DESCRIPTION

[0024] like Figures 1 to 3 The battery processing continuous turning device shown includes a machine 1 and two material conveying mechanisms arranged in parallel on the machine 1. One of the material conveying mechanisms is located at the upper material position, docked with the upper conveying line body, and receives the material transmitted from the upper flow line; the other material conveying mechanism is located at the lower material position, docked with the lower conveying line body, and conveys the turned material to the lower flow line. The two material conveying mechanisms adopt a roller conveying structure, including a plurality of conveying rollers 2 arranged along the feeding direction and the discharging direction respectively, and the material is transmitted on the conveying rollers 2.

[0025] In this embodiment, the material transmission mechanism includes a side bracket 3 for providing support for the conveying roller 2, and the conveying roller 2 is rotatably connected to the side bracket 3 through a bearing seat 4. The driving component of the conveying roller 2 is a synchronous motor 5 arranged on the side bracket 3, and the rotating power of the synchronous motor 5 is transmitted to the conveying roller 2 by the synchronous wheel 6 structure. The ends of the conveying roller 2 and the synchronous motor 5 are respectively provided with a synchronous wheel 6, and a synchronous belt 7 is connected between adjacent synchronous wheels 6, so that a driving component controls the synchronous rotation of the conveying roller 2 in the material transmission mechanism. In addition, a clamping wheel 17 is also provided on the side bracket 3, and the clamping wheel 17 is located between adjacent synchronous wheels 6 and pressed against the synchronous belt 7 to maintain the ability of the synchronous wheel 6 structure to transmit materials.

[0026] The turning mechanism is used to turn the material from the upper material position to the lower material position, and includes a turning shaft 8 that can rotate along its own center and multiple groups of carrier boxes 9 connected to the turning shaft 8 along the circumferential direction. The turning shaft 8 is arranged between the two material conveying mechanisms to drive the carrier boxes 9 to move from the conveying roller of the upper material position to the conveying roller of the lower material position.

[0027] like Figure 1 and Figure 3As shown, each group of cargo box 9 is composed of multiple groups of square cargo brackets 10 extending axially along the flip shaft 8. The cargo brackets 10 are hollowly arranged along the radial direction of the flip shaft 8. The interior of the cargo brackets 10 forms a cargo space to provide support for the material during the flipping process. The flip shaft 8 drives the cargo box 9 to flip to the upper material position or the lower material position, so that the transmission roller surface of the material transmission mechanism is located in the cargo space, and the material is transferred from the upper streamline to the cargo space. The conveying rollers 2 of the two material transmission mechanisms are symmetrically distributed relative to the flip shaft 8, and avoidance gaps are formed between adjacent conveying rollers 2. Each group of cargo brackets 10 is arranged at intervals and interspersed in the avoidance gaps, so that the cargo box 9 can flip 360° with the flip shaft 8 without interfering with the material transmission mechanisms on both sides.

[0028] In this embodiment, there are four groups of cargo boxes 9, which are evenly distributed on the circumferential surface of the flip axis 8. The relative flip angle between each cargo box 9 is 90°. When one group of cargo boxes 9 is unloading, the other group of cargo boxes 9 is just at the loading position. The loading and unloading processes are carried out simultaneously, thereby realizing the continuity of the flipping process.

[0029] In this embodiment, the flip shaft 8 is driven to rotate by a flip driving mechanism, and the flip driving mechanism includes a flip motor 11 fixed on the machine platform 1. The flip motor 11 is connected to the end of the flip shaft 8 through a synchronous pulley structure.

[0030] Furthermore, multiple groups of photoelectric sensors 16 are arranged on the side of the material conveying mechanism, and the detection direction of the photoelectric sensors 16 is between the two groups of carriers 10. When the conveying roller 2 conveys the material, the photoelectric sensor 16 can accurately identify the location of the material based on the detected information, thereby determining the turning timing of the turning drive mechanism.

[0031] In this embodiment, the connection structure of the cargo box 9 is as follows Figure 4 As shown, a square tube 12 is fixedly sleeved on the outer circumference of the flip shaft 8, and connecting plates 13 extending axially along the flip shaft 8 are arranged at intervals on each end face of the square tube 12; the object carrier 10 is surrounded by two L-shaped brackets, and the two sides of one L-shaped bracket are respectively connected to the connecting plates 13 of two adjacent end faces of the square tube 12.

[0032] Furthermore, a slot 14 extending radially along the flip axis 8 is provided on the side of the connecting plate 13 , and a clamping block 15 extending into the slot 14 is provided on one side of the object carrier 10 , so as to fix the position of the object carrier 10 by clamping.

[0033] Furthermore, a material blocking mechanism is provided at the end of the material transmission mechanism on the feeding side to prevent the material from falling off the conveying roller 2 during the feeding transmission process. The material blocking mechanism includes a blocking roller 18 provided at the end of the material transmission mechanism, and the blocking roller 18 is connected to the vertical lifting end of a lifting cylinder 20 through a blocking roller bracket 19. When the lifting cylinder 20 drives the blocking roller 18 to rise, the material is blocked by the blocking roller 18, thereby limiting the movement of the material along the feeding direction.

[0034] The working process of this embodiment is as follows: the flip motor 11 drives the flip shaft 8 to rotate, so that a group of cargo boxes 9 are located at the upper material position, and the cargo bracket 10 constituting the cargo box 9 is inserted between the conveying rollers 2 at the upper material position. The batteries in the upright state are transported to one of the material transmission mechanisms by the previous process and enter the cargo box 9 at the upper material position. The flip shaft 8 continues to flip 90°, and the group of cargo boxes 9 is flipped to the lower material position. The material is blocked by the conveying rollers 2 at the lower material position. At this time, the material transmission mechanism at the lower material position is started to transfer the flipped material to the next process. While the group of cargo boxes 9 is at the lower material position, another group of cargo boxes 9 arrives at the upper material position, and waits for flipping after loading the material, thereby realizing the continuous flipping process.

[0035] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. Battery processing continuous turning device, characterized by: The invention comprises a machine (1); Two material conveying mechanisms are arranged in parallel on the machine platform (1), and include a plurality of conveying rollers (2) arranged along the material feeding direction and the material discharging direction respectively; The turning mechanism comprises a turning shaft (8) which can rotate along its own center and a plurality of groups of cargo boxes (9) connected to the turning shaft (8) along the circumferential direction, wherein the turning shaft (8) is arranged between two material conveying mechanisms; The conveying rollers (2) of the two material conveying mechanisms are symmetrically distributed relative to the turning axis (8), and avoidance gaps are formed between adjacent conveying rollers (2); Each group of object-carrying boxes (9) is composed of a plurality of groups of square object-carrying brackets (10) extending axially along the turning axis (8); the object-carrying brackets (10) are hollowly arranged along the radial direction of the turning axis (8); and an object-carrying space is formed inside the object-carrying brackets (10); Each group of object carriers (10) is arranged at intervals and driven to rotate by the flip shaft (8), so that the object carriers (10) are inserted and moved in the avoidance gap and the transmission roller surface of the material transmission mechanism is located in the object carrying space.

2. The battery processing continuous turning device according to claim 1, characterized in that: The material transmission mechanism comprises a side bracket (3) for providing support for a conveying roller (2); the conveying roller (2) is rotatably connected to the side bracket (3) via a bearing seat (4).

3. The battery processing continuous turning device according to claim 2, characterized in that: The conveying roller (2) is driven to rotate by a synchronous belt pulley structure.

4. The battery processing continuous turning device according to claim 2, characterized in that: The ends of the conveying rollers (2) are each provided with a synchronous wheel (6), and adjacent synchronous wheels (6) are driven by a synchronous belt (7).

5. The battery processing continuous turning device according to claim 4, characterized in that: A pressure wheel (17) is also provided on the side bracket (3), and the pressure wheel (17) is located between adjacent synchronous wheels (6) and presses against the synchronous belt (7).

6. The battery processing continuous turning device according to claim 1, characterized in that: The object-carrying boxes (9) are divided into four groups and are evenly distributed on the circumferential surface of the turning shaft (8).

7. The battery processing continuous turning device according to claim 1, characterized in that: The flip shaft (8) is driven by a flip motor (11), and the flip motor (11) is connected to the end of the flip shaft (8) through a synchronous pulley structure.

8. The battery processing continuous turning device according to claim 1, characterized in that: A plurality of groups of photoelectric sensors (16) for detecting the position of materials are arranged on the side of the material transmission mechanism, and the detection direction of the photoelectric sensors (16) is between the two groups of material carriers (10).

9. The battery processing continuous turning device according to claim 1, characterized in that: The outer circumference of the flip shaft (8) is fixedly sleeved with a square tube (12), and connecting plates (13) are arranged at intervals on each end face of the square tube (12) and extend axially along the flip shaft (8); the object carrier (10) is respectively connected to the connecting plates (13) of two adjacent end faces of the square tube (12).

10. The battery processing continuous turning device according to claim 1, characterized in that: A material blocking mechanism is arranged at the end of the material conveying mechanism on the feeding side, and the material blocking mechanism comprises a blocking roller (18) arranged at the end of the material conveying mechanism, and the blocking roller (18) is connected to the vertical lifting end of a lifting cylinder (20) through a blocking roller bracket (19).

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