A fast tape-casting material unloading device
By designing a fast casting tape unloading device, using electric push rods, arc plates, clamping mechanisms, wire-moving mechanisms and wheel mechanisms, the problem of cumbersome discharging and unloading of existing equipment is solved, and the effect of simple operation and time-saving and labor-saving is achieved, and the work efficiency is improved.
Patent Information
- Application Number
- CN202421561743.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-04
AI Technical Summary
Existing equipment is complicated to operate when changing and unloading coils, which leads to time-consuming and labor-intensive and affects work efficiency.
A fast casting tape unloading device is designed, using the cooperation of an electric push rod and a curved plate, and through the clamping mechanism, the wire-moving mechanism and the rotary wheel mechanism, the winding roller can be easily connected and replaced and unloaded.
It realizes a simple operation, time-saving and labor-saving coil replacement and unloading process, and improves work efficiency.
Smart Images

Figure CN222729099U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of tape casting machines, and in particular to a fast tape casting strip unloading device. Background Art
[0002] Casting machine refers to a special equipment for making cast film. High-precision electronic ceramic casting machine uses alumina as the main raw material for ceramic casting. First, the crushed powder is mixed with binder, plasticizer, dispersant and solvent to make a slurry with a certain viscosity. The slurry flows down from the hopper and is scraped and coated on a special base belt with a certain thickness by a scraper. After drying and curing, the film of the green belt is peeled off from the top, and then the green belt is punched, laminated and processed according to the size and shape of the finished product to make a blank product to be sintered. It has the advantages of low cost, high quality, non-toxicity and simple production process.
[0003] At present, an improved roll-changing and unloading device for a cast film machine is disclosed in a Chinese patent announcement with the announcement number CN209306628U, which includes a base, a transmission housing is connected to the top left side of the base, a transmission shaft is rotatably connected to the upper part of the inner cavity of the transmission housing, the right end of the transmission shaft extending out of the transmission housing is connected to a fixed frame, a baffle is welded on the right side of the fixed frame, a hollow roller is fixedly connected to the right wall of the baffle, a screw rod is provided at the center of the inner cavity of the hollow roller, a groove is provided on the right side of the hollow roller, a limited block is hinged at the left end of the groove, a cover is connected to the right end of the hollow roller, a hydraulic telescopic rod is connected to the top right side of the base, a bearing seat is connected to the top of the hydraulic telescopic rod, a U-shaped block is rotatably connected to the left end of the bearing seat, and a pin is connected between the U-shaped block and the cover. The structure is reasonably designed, can be applied to rolls of different models within the adjustment range, is easy to operate, and effectively improves the work efficiency of roll-changing and unloading.
[0004] In actual use, it is found that the existing equipment is cumbersome to operate when changing and unloading coils, which makes the changing and unloading of coils time-consuming and labor-intensive, affecting work efficiency. Therefore, we propose a fast cast film strip unloading device to solve the above problem. Utility Model Content
[0005] The purpose of this application is to solve the problem in the prior art that the existing equipment is complicated to operate when changing and unloading coils, which results in time-consuming and labor-intensive changing and unloading of coils, affecting work efficiency, and to propose a fast casting tape unloading device.
[0006] In order to achieve the above purpose, this application adopts the following technical solutions:
[0007] A fast cast film strip unloading device comprises a base, a first support plate is fixedly installed on the top of the base, a second support plate is slidably installed on the top of the base, a rotating seat is rotatably installed on one side adjacent to the first support plate and the second support plate, a same winding roller is arranged between the two rotating seats, a clamping mechanism is arranged between the winding roller and the rotating seat, and a coil is arranged on the outer side of the winding roller; a motor box is fixedly installed on the left side of the first support plate, a motor is fixedly installed on the left inner wall of the motor box, the motor output shaft is fixedly connected to the left side of a rotating seat, a material receiving mechanism is arranged on the base, a functional cavity is opened in the base, a wire moving mechanism is arranged in the functional cavity, a same seat hole is opened between the top of the base and the inner wall of the top of the functional cavity, a sliding hole is opened on the base, and the sliding hole is located on the left side of the functional cavity.
[0008] Preferably, the clamping mechanism includes a clamping column, a clamping block, a column groove and a clamping slot, a clamping column is fixedly installed on one adjacent side of the two rotating seats, clamping blocks are arranged on the top and bottom of the clamping column, column grooves are opened on both sides of the winding roller, clamping slots are opened on the top inner wall and the bottom inner wall of the column groove, the clamping column is clamped with the column groove, and the clamping block is clamped with the clamping slot.
[0009] Preferably, the material receiving mechanism includes an electric push rod and an arc plate, the bottom of the base is fixedly mounted with the electric push rod, the output shaft of the electric push rod is fixedly connected to the bottom of the arc plate, and the output shaft of the electric push rod is slidably connected to the sliding hole.
[0010] Preferably, the screw-moving mechanism includes a screw and a screw seat. The same screw is rotatably installed on the inner walls on both sides of the functional cavity. A screw seat is provided on the threaded sleeve of the screw. The right end of the screw extends to the outside of the base. A sliding mechanism is provided between the screw seat and the functional cavity. The top of the screw seat is fixedly connected to the bottom of the second support plate, the screw seat is slidably connected to the seat hole, and a rocker mechanism is provided at the right end of the screw.
[0011] Preferably, the sliding mechanism comprises a slider and a slide groove, the bottom of the screw seat is provided with a slider, the bottom inner wall of the functional cavity is provided with a slide groove, and the slider is slidably connected with the slide groove.
[0012] Preferably, the rocking wheel mechanism comprises a rotating wheel and a screw rod, the rotating wheel is fixedly mounted on the right end of the screw rod, the screw rod is threadedly mounted on the right side of the rotating wheel, the left end of the screw rod extends to the left side of the rotating wheel, and a fixing mechanism is arranged on the screw rod.
[0013] Preferably, the fixing mechanism comprises a turning knob and a top block, the turning knob is fixedly mounted on the right end of the screw rod, and the top block is fixedly mounted on the left end of the screw rod, and the top block is matched with the base.
[0014] Preferably, an anti-slip cover is provided on the outer side of the knob.
[0015] Beneficial effects of this application:
[0016] 1. Through the cooperation between the electric push rod and the arc plate, the electric push rod can drive the arc plate to move up and down, so as to support the winding roller to receive the material through the arc plate, and to facilitate the unloading of the winding roller;
[0017] 2. Through the cooperation of the screw, the rotating wheel, the lead screw, the lead screw seat, the second support plate, the clamping column, the column slot, the clamping block and the clamping slot, by holding the screw and shaking the rotating wheel clockwise, the lead screw can be driven to rotate clockwise, so that the winding roller and the rotating seat can be separated, which can facilitate the winding roller to be changed and unloaded, thereby achieving the purpose of simple operation, saving time and effort, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of a fast tape-casting material unloading device proposed in this application;
[0019] Figure 2 This is a schematic diagram of the main cross-sectional structure of a fast tape-casting material unloading device proposed in this application;
[0020] Figure 3 This is a schematic structural diagram of part A of a fast tape-casting material unloading device proposed in this application;
[0021] Figure 4 A schematic diagram of the arc plate structure of a fast tape-casting material unloading device proposed in this application;
[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of a clamping mechanism of a fast casting tape unloading device proposed in this application;
[0023] Figure 6 This is a schematic diagram of the three-dimensional structure of a limiting mechanism of a rapid casting tape unloading device proposed in this application.
[0024] In the figure: 1. base; 2. first support plate; 3. second support plate; 4. winding roller; 5. motor box; 6. rotating seat; 7. clamping column; 8. clamping block; 9. column slot; 10. clamping slot; 11. functional cavity; 12. screw rod; 13. screw rod seat; 14. rotating wheel; 15. screw rod; 16. knob; 17. top block; 18. motor; 19. electric push rod; 20. arc plate; 21. slider; 22. slide groove; 23. seat hole; 24. slide hole. DETAILED DESCRIPTION
[0025] The technical solution of the present application will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.
[0026] Reference Figure 1-6 A fast cast tape unloading device comprises a base 1, a first support plate 2 is fixedly mounted on the top of the base 1, a second support plate 3 is slidably mounted on the top of the base 1, a rotating seat 6 is rotatably mounted on one side adjacent to the first support plate 2 and the second support plate 3, a same winding roller 4 is arranged between the two rotating seats 6, a clamping mechanism is arranged between the winding roller 4 and the rotating seat 6, and a coil is arranged on the outer side of the winding roller 4; a motor box 5 is fixedly mounted on the left side of the first support plate 2, a motor 18 is fixedly mounted on the left inner wall of the motor box 5, an output shaft of the motor 18 is fixedly connected to the left side of a rotating seat 6, a material receiving mechanism is arranged on the base 1, a functional cavity 11 is opened in the base 1, a wire moving mechanism is arranged in the functional cavity 11, a same seat hole 23 is opened between the top of the base 1 and the inner wall of the top of the functional cavity 11, a sliding hole 24 is opened on the base 1, and the sliding hole 24 is located on the left side of the functional cavity 11.
[0027] In this embodiment, the clamping mechanism includes a clamping column 7, a clamping block 8, a column groove 9 and a clamping groove 10. The clamping column 7 is fixedly installed on one side adjacent to the two rotating seats 6. The clamping block 8 is arranged at the top and the bottom of the clamping column 7. Column grooves 9 are opened on both sides of the winding roller 4. The top inner wall and the bottom inner wall of the column groove 9 are opened with clamping grooves 10. The clamping column 7 is clamped with the column groove 9, and the clamping block 8 is clamped with the clamping groove 10. By providing the clamping mechanism, the clamping column 7 can be clamped with the column groove 9, the clamping block 8 and the clamping groove 10 can be clamped and limited, and the purpose of facilitating the installation and fixation of the winding roller 4 and the rotating seat 6 can be achieved.
[0028] In this embodiment, the material receiving mechanism includes an electric push rod 19 and an arc plate 20. The electric push rod 19 is fixedly installed on the bottom of the base 1. The output shaft of the electric push rod 19 is fixedly connected to the bottom of the arc plate 20. The output shaft of the electric push rod 19 is slidably connected to the slide hole 24. By providing the material receiving mechanism, the electric push rod 19 can drive the arc plate 20 to move up and down, thereby achieving the purpose of receiving and unloading materials from the winding roller 4 through the arc plate 20.
[0029] In this embodiment, the screw mechanism includes a screw rod 12 and a screw rod seat 13. The same screw rod 12 is rotatably installed on the inner walls of both sides of the functional cavity 11. A screw rod seat 13 is threadedly sleeved on the screw rod 12. The right end of the screw rod 12 extends to the outside of the base 1. A sliding mechanism is arranged between the screw rod seat 13 and the functional cavity 11. The top of the screw rod seat 13 is fixedly connected to the bottom of the second support plate 3. The screw rod seat 13 is slidably connected to the seat hole 23. A rocker mechanism is arranged at the right end of the screw rod 12. By providing the screw mechanism, the screw rod 12 can drive the screw rod seat 13 to move left and right, thereby achieving the purpose of driving the second support plate 3 to move left and right.
[0030] In this embodiment, the sliding mechanism includes a slider 21 and a slide groove 22. The slider 21 is arranged at the bottom of the screw seat 13, and the slide groove 22 is opened on the inner wall at the bottom of the functional cavity 11. The slider 21 is slidably connected with the slide groove 22. By setting up the sliding mechanism, the screw seat 13 can move left and right more smoothly.
[0031] In this embodiment, the rocking wheel mechanism includes a rotating wheel 14 and a screw 15. The right end of the screw 12 is fixedly sleeved with a rotating wheel 14, the screw 15 is threadedly installed on the right side of the rotating wheel 14, and the left end of the screw 15 extends to the left side of the rotating wheel 14. A fixing mechanism is arranged on the screw 15. By providing the rocking wheel mechanism, holding the screw 15 can shake the rotating wheel 14, thereby achieving the purpose of driving the screw 12 to rotate.
[0032] In this embodiment, the fixing mechanism includes a knob 16 and a top block 17. The knob 16 is fixedly installed on the right end of the screw rod 15, and the top block 17 is fixedly installed on the left end of the screw rod 15. The top block 17 is adapted to the base 1. By providing a fixing mechanism, clockwise rotation of the knob 16 can drive the top block 17 to move spirally to the left, and the top block 17 can be squeezed and fixed with the base 1, so as to achieve the purpose of preventing the rotating wheel 14 from rotating.
[0033] In this embodiment, an anti-slip cover is provided on the outer side of the knob 16 , and the anti-slip cover makes it easier to rotate the knob 16 .
[0034] When the material is to be unloaded, the electric push rod 19 can be driven to move the arc plate 20 upward, so that the arc plate 20 can move to the bottom of the reel 4, and the purpose of supporting the reel 4 for receiving the material can be achieved. By holding the screw 15 and shaking the rotating wheel 14 clockwise, the screw rod 12 can be driven to rotate clockwise, so that the screw rod seat 13 can be driven to move rightward, and the second support plate 3 can be driven to move rightward, so that the block 8 can be disengaged from the card slot 10, the card column 7 can be disengaged from the column slot 9, and the reel 4 can be disengaged from the rotating seat 6, so that the purpose of facilitating the reel 4 to be unloaded can be achieved, thereby achieving the purpose of simple operation, time-saving and labor-saving, and improving work efficiency.
Claims
1. A fast tape-casting material unloading device, characterized in that: The invention comprises a base (1), a first support plate (2) is fixedly mounted on the top of the base (1), a second support plate (3) is slidably mounted on the top of the base (1), a rotating seat (6) is rotatably mounted on one side adjacent to the first support plate (2) and the second support plate (3), a same winding roller (4) is arranged between the two rotating seats (6), a clamping mechanism is arranged between the winding roller (4) and the rotating seat (6), and a coil is arranged on the outer side of the winding roller (4); A motor box (5) is fixedly mounted on the left side of the first support plate (2), a motor (18) is fixedly mounted on the left inner wall of the motor box (5), an output shaft of the motor (18) is fixedly connected to the left side of a rotating seat (6), a material receiving mechanism is arranged on the base (1), a functional cavity (11) is provided in the base (1), a wire moving mechanism is arranged in the functional cavity (11), a common seat hole (23) is arranged between the top of the base (1) and the inner wall of the top of the functional cavity (11), a sliding hole (24) is arranged on the base (1), and the sliding hole (24) is located on the left side of the functional cavity (11).
2. A fast casting tape unloading device according to claim 1, characterized in that: The clamping mechanism comprises a clamping column (7), a clamping block (8), a column groove (9) and a clamping groove (10); a clamping column (7) is fixedly mounted on one adjacent side of the two rotating seats (6); a clamping block (8) is arranged at the top and bottom of the clamping column (7); a column groove (9) is provided on both sides of the winding roller (4); a clamping groove (10) is provided on the top inner wall and the bottom inner wall of the column groove (9); the clamping column (7) is clamped with the column groove (9); and the clamping block (8) is clamped with the clamping groove (10).
3. A fast casting tape unloading device according to claim 1, characterized in that: The material receiving mechanism comprises an electric push rod (19) and an arc plate (20); the electric push rod (19) is fixedly mounted on the bottom of the base (1); an output shaft of the electric push rod (19) is fixedly connected to the bottom of the arc plate (20); and the output shaft of the electric push rod (19) is slidably connected to a sliding hole (24).
4. A fast casting tape unloading device according to claim 1, characterized in that: The screw mechanism comprises a screw rod (12) and a screw rod seat (13); the inner walls on both sides of the functional cavity (11) are rotatably mounted with the same screw rod (12); a screw rod seat (13) is threadedly sleeved on the screw rod (12); the right end of the screw rod (12) extends to the outside of the base (1); a sliding mechanism is arranged between the screw rod seat (13) and the functional cavity (11); the top of the screw rod seat (13) is fixedly connected to the bottom of the second support plate (3); the screw rod seat (13) is slidably connected to the seat hole (23); and a rocker mechanism is arranged at the right end of the screw rod (12).
5. A fast casting tape unloading device according to claim 4, characterized in that: The sliding mechanism comprises a slider (21) and a slide groove (22); the slider (21) is arranged at the bottom of the screw seat (13); the slide groove (22) is opened on the inner wall of the bottom of the functional cavity (11); and the slider (21) is slidably connected to the slide groove (22).
6. A fast casting tape unloading device according to claim 4, characterized in that: The rocking wheel mechanism comprises a rotating wheel (14) and a screw rod (15); the rotating wheel (14) is fixedly sleeved at the right end of the screw rod (12); the screw rod (15) is threadedly mounted on the right side of the rotating wheel (14); the left end of the screw rod (15) extends to the left side of the rotating wheel (14); and a fixing mechanism is arranged on the screw rod (15).
7. A fast casting tape unloading device according to claim 6, characterized in that: The fixing mechanism comprises a rotating knob (16) and a top block (17); the rotating knob (16) is fixedly mounted on the right end of the screw rod (15); the top block (17) is fixedly mounted on the left end of the screw rod (15); and the top block (17) is matched with the base (1).
8. A fast casting tape unloading device according to claim 7, characterized in that: An anti-slip sleeve is arranged on the outer side of the rotating knob (16).
Citation Information
Patent Citations
Improved roll changing and discharging device of cast film machine
CN209306628U