A lifting device for industrial conveyor rack maintenance
By designing a hoisting equipment for maintenance of industrial conveyor racks including support frames, hoisting machines, clamping mechanisms and drive mechanisms, the problems of unfixed fixing and complex operation in the prior art are solved, and the rapid fixing and stable lifting of the conveyor racks are achieved, and the maintenance efficiency and safety are improved.
Patent Information
- Application Number
- CN202421094388.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-05-20
AI Technical Summary
In the existing industrial conveyor rack maintenance and lifting equipment, the straps are not fixed firmly and the adjustment is not flexible, which leads to the conveyor rack being unstable during the lifting process, and is complex, time-consuming and labor-intensive, reducing maintenance efficiency.
A hoisting equipment for maintenance of industrial conveyor racks including a support frame, a hoist, a clamping mechanism and a drive mechanism is designed. The conveying equipment is quickly fixed through the clamping mechanism, and stable lifting and lowering operation is achieved using the hoist and universal pulley, reducing manual operation.
The rapid fixation and stable lifting of the conveyor rack are achieved, which reduces working time, improves overall work efficiency, reduces the labor intensity of maintenance personnel, and ensures personnel safety.
Smart Images

Figure CN222729320U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveyor rack maintenance equipment, in particular to a hoisting device for maintaining an industrial conveyor rack. Background Art
[0002] The industrial conveyor rack is the support structure of the conveyor belt, also known as the conveyor belt bracket. The conveyor belt bracket is used to support and fix the conveyor belt to keep it stable during transportation. During the maintenance process of the industrial conveyor rack, it may be necessary to disassemble the conveyor rack, replace parts or replace it as a whole. Therefore, it is necessary to use a lifting device, which can improve the maintenance efficiency. During the maintenance process, the conveyor rack can be quickly lifted from the original position to the specified position using the lifting device, and then the conveyor rack can be replaced and repaired. The current lifting equipment is usually provided with a strap for fixing the conveyor rack, but when the strap is fixed to the conveyor rack, the strap may be inflexible in adjusting the tightness, not firmly fixed, and easy to slide, resulting in instability of the conveyor rack during the lifting process. In addition, the strap may require complex manual operations, such as manual adjustment of the tightness, fixing and disassembly, etc. Such an operation process is time-consuming and labor-intensive, reducing the overall maintenance efficiency. Therefore, the utility model designs a lifting device for the maintenance of an industrial conveyor rack. Utility Model Content
[0003] The utility model aims to solve the problems existing in the background technology and proposes a hoisting device for repairing an industrial conveyor frame.
[0004] The technical solution of the utility model is: a lifting device for repairing an industrial conveyor frame, comprising a support frame and a conveyor, and also comprising: a through groove opened on the top of the support frame, a winch fixedly connected to the upper surface of the support frame just above the through groove, the winch being provided with a lifting rope for pulling the conveyor up and down; a clamping mechanism arranged at the bottom of the lifting rope for quickly fixing the conveyor that needs to be repaired.
[0005] Optionally, the clamping mechanism includes a strip plate connected to the bottom end of the lifting rope, the upper surface of the strip plate is fixedly connected to a connecting block, the upper surface of the connecting block is fixedly connected to the bottom end of the lifting rope, the lower surface of the strip plate is fixedly connected to a rotating block, the bottom end of the rotating block is fixedly connected to a cross, a pair of clamping plates for clamping the conveying equipment are provided at the bottom of the strip plate, and a driving mechanism for moving a pair of clamping plates in the same or opposite directions is provided on the lower surface of the cross.
[0006] Optionally, a plurality of clamping claws arranged linearly and used for clamping the conveying device are fixedly connected to the lower surface of the clamping plate.
[0007] Optionally, the driving mechanism includes a dual-axis motor connected to the lower surface of the cross, a pair of output shafts of the dual-axis motor are fixedly connected to a screw rod, a pair of support blocks for supporting the rotation of the ends of the screw rod are fixedly connected to the lower surface of the cross, and the screw rod is spirally connected to the clamping plate.
[0008] Optionally, opposite ends of the spiral rod are fixedly sleeved with blocks for blocking the clamping plate from moving toward the dual-axis motor.
[0009] Optionally, a pair of L-shaped clamping rods for clamping the cross are fixedly connected to the upper surface of the clamping plate.
[0010] Optionally, a pair of U-shaped clamping rods for clamping the support frame are fixedly connected to both ends of the strip plate.
[0011] Optionally, the lower surfaces of both ends of the support frame are fixedly connected to a base plate, and the lower surface of the base plate is fixedly connected to a pair of universal pulleys.
[0012] Optionally, a limiting block is fixedly connected inside the through groove, and the limiting block is provided with a through hole for the suspension rope to pass through.
[0013] Optionally, a pair of insertion rods are fixedly connected to the middle parts of a pair of the clamping plates, and sleeves are sleeved on the opposite ends of each pair of the insertion rods.
[0014] Compared with the prior art, the utility model has the following beneficial technical effects:
[0015] The utility model utilizes the coordination of the supporting frame, hoisting machine, clamping mechanism and driving mechanism to enable the industrial conveying frame to be quickly hoisted after being fixed, which can not only reduce the operation time but also improve the overall work efficiency. At the same time, the use of fast clamping to fix the industrial conveying frame can also reduce the manual operation links, reduce the labor intensity of maintenance personnel, and help ensure the safety of personnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A structural schematic diagram of a hoisting device for repairing an industrial conveyor rack according to the utility model is given;
[0017] Figure 2 for Figure 1 A partial structural diagram of
[0018] Figure 3 for Figure 1 A schematic diagram of the structure of the clamping mechanism;
[0019] Figure 4 for Figure 3 Schematic diagram of the split structure.
[0020] Figure numerals: 1. support frame; 11. winch; 12. slot; 13. lifting rope; 14. limit block; 15. perforation; 16. bottom plate; 17. universal pulley; 2. strip plate; 201. U-shaped clamping rod; 202. connecting block; 203. rotating block; 204. cross; 205. dual-axis motor; 206. screw rod; 207. support block; 208. clamping plate; 209. clamping claw; 210. L-shaped clamping rod; 211. sleeve; 212. insertion rod; 213. clamping block; 3. conveying equipment. DETAILED DESCRIPTION
[0021] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.
[0022] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.
[0023] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
[0024] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0025] It should be noted that the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] Example
[0028] like Figure 1-4 As shown, the utility model proposes a lifting device for the maintenance of an industrial conveyor frame, including a support frame 1 and a conveying device 3, wherein the conveying device 3 functions as an industrial conveyor frame. The lower surfaces of both ends of the support frame 1 are fixedly connected with a bottom plate 16, and the function of the bottom plate 16 is to increase the contact area of the bottom end of the support frame 1, so that the movement of the support frame 1 and the support of the conveying device 3 are more stable. A pair of universal pulleys 17 are fixedly connected to the lower surface of the bottom plate 16, and the universal pulley (also called a universal joint pulley) is a pulley that can withstand a large load and can achieve angle adjustment. It is mainly composed of a wheel body, a bearing, an inner and outer ring, a connecting rod and other components. Universal pulleys are widely used in various lifting equipment, conveyor lines, mechanical equipment and other fields, and have the functions of transmitting torque, changing the direction of force, and reducing labor intensity. It also includes: a through slot 12 opened on the top of the support frame 1, and a limited block 14 is fixedly connected inside the through slot 12. The function of the limited block 14 is to make the rope 13 on the winch 11 always located in the middle of the limited block 14, so that the rope 13 can transmit force more stably when bearing heavy objects, avoiding problems such as unstable center of gravity caused by the deviation of the rope 13. The limited block 14 is provided with a through hole 15 for the rope 13 to pass through. The upper surface of the support frame 1 is located just above the through slot 12 and is fixedly connected with the winch 11. The winch 11 is a mechanical device for lifting objects or pulling heavy objects. It consists of a motor, a reducer, a drum and a control system. The winch 11 can realize remote control and automatic operation, and has the advantages of simple operation and high efficiency. The winch 11 is provided with a rope 13 for pulling the conveying device 3 to lift and lower; and a clamping mechanism is provided at the bottom of the rope 13 for quickly fixing the conveying device 3 that needs to be repaired.
[0029] Further, the clamping mechanism includes a strip plate 2 connected to the bottom end of the suspension rope 13, and a pair of U-shaped clamping rods 201 for clamping the support frame 1 are fixedly connected at both ends of the strip plate 2. The function of the U-shaped clamping rods 201 is to clamp the support frame 1, thereby limiting the clamping mechanism and the driving mechanism to only move vertically when lifting. The upper surface of the strip plate 2 is fixedly connected to a connecting block 202, and the upper surface of the connecting block 202 is fixedly connected to the bottom end of the suspension rope 13. The lower surface of the strip plate 2 is fixedly connected to a rotating block 203, and the bottom end of the rotating block 203 is fixedly connected to a cross 204. A pair of clamping plates 208 for clamping the conveying device 3 are arranged at the bottom of the strip plate 2, and a pair of plugging rods 212 are fixedly connected to the middle of the pair of clamping plates 208. The function of the plugging rods 212 is to clamp the upwardly tilted conveying device 3 to prevent the conveying device 3 from escaping from the pair of clamping plates 208. The opposite ends of each pair of insertion rods 212 are sleeved with sleeves 211. A pair of L-shaped clamping rods 210 for clamping the cross 204 are fixedly connected to the upper surface of the clamping plate 208. The function of the L-shaped clamping rods 210 is to share the weight of the clamping plate 208 when clamping the conveying device 3. The lower surface of the clamping plate 208 is fixedly connected with a plurality of clamping claws 209 arranged in a linear manner and used to clamp the conveying device 3. The material of the clamping claws 209 is rubber, and rubber has good flexibility and wear resistance, which can effectively prevent scratches on the clamped industrial conveying rack. The lower surface of the cross 204 is provided with a driving mechanism for moving the pair of clamping plates 208 in the same or opposite directions.
[0030] Furthermore, the driving mechanism includes a dual-axis motor 205 connected to the lower surface of the cross 204. The dual-axis motor 205 refers to a motor with two output shafts, which can drive two different devices or components at the same time. Compared with a single-axis motor, a dual-axis motor has higher flexibility and efficiency. A pair of output shafts of the dual-axis motor 205 are fixedly connected with a screw rod 206, and the opposite ends of the screw rod 206 are fixedly sleeved with a block 213 for blocking the clamping plate 208 from moving toward the dual-axis motor 205. The function of the block 213 is to limit the clamping plate 208 from moving onto the dual-axis motor 205 to avoid limiting the clamping plate 208 from damaging the dual-axis motor 205. A pair of support blocks 207 for supporting the rotation of the ends of the screw rod 206 are fixedly connected to the lower surface of the cross 204, and the screw rod 206 is spirally connected to the clamping plate 208.
[0031] In this embodiment, when the industrial conveyor rack needs to be repaired, a lifting device such as Figure 1As shown, the universal pulley 17 at the bottom of the bottom plate 16 can make the support frame 1 easily move to the top of the conveying device 3, and then the winch 11 on the support frame 1 can be started, and the rope 13 on the winch 11 pulls the connecting block 202 to move upward, and the connecting block 202 drives the strip plate 2, the rotating block 203, the cross 204 and the pair of supporting blocks 207 at the bottom of the cross 204 to drive the clamping plate 208 to move, and then the conveying device 3 is located in the middle of the pair of clamping plates 208, and then the double-axis motor 205 at the bottom of the cross 204 is started. , a pair of output shafts of the dual-axis motor 205 drives the screw rod 206 to rotate, and one end of the pair of screw rods 206 away from the dual-axis motor 205 rotates with the support of the support block 207. Since the screw rod 206 is spirally connected to the clamping plate 208, the pair of clamping plates 208 move toward the direction of the conveying device 3 through the support of the L-shaped clamping rod 210, and finally the clamping claws 209 at the bottom of the pair of clamping plates 208 clamp the conveying device 3, and at the same time, the upper surface of the conveying device 3 is pressed against by the insertion rod 212, so that the conveying device 3 can be prevented from shaking between the pair of clamping plates 208. At this time, the hoist 11 on the support frame 1 is started again, and the hoisting rope 13 on the hoist 11 pulls the clamping mechanism and the driving mechanism to move vertically upward through the pair of U-shaped clamping rods 201, and finally the clamping mechanism clamps the conveying device 3 and moves upward to a specified height, which can facilitate the maintenance of the conveying device 3, which is quick and convenient.
[0032] The preferred embodiments of the utility model of the above utility model are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A hoisting device for industrial conveyor rack maintenance, comprising a support frame (1) and a conveyor device (3), characterized in that: Also includes: A through slot (12) is provided on the top of the support frame (1), and a winch (11) is fixedly connected to the upper surface of the support frame (1) just above the through slot (12), and a lifting rope (13) is provided on the winch (11) for pulling the conveying device (3) up and down; A clamping mechanism provided at the bottom end of the suspension rope (13) for quickly fixing the conveying equipment (3) that needs to be repaired; The clamping mechanism comprises a strip plate (2) connected to the bottom end of the suspension rope (13); the upper surface of the strip plate (2) is fixedly connected to a connecting block (202); the upper surface of the connecting block (202) is fixedly connected to the bottom end of the suspension rope (13); the lower surface of the strip plate (2) is fixedly connected to a rotating block (203); the bottom end of the rotating block (203) is fixedly connected to a cross (204); a pair of clamping plates (208) for clamping the conveying device (3) are arranged at the bottom of the strip plate (2); and a driving mechanism for moving the pair of clamping plates (208) in the same or opposite directions is arranged on the lower surface of the cross (204).
2. The industrial conveyor rack maintenance hoisting equipment according to claim 1, characterized in that: A plurality of clamping claws (209) arranged linearly and used to clamp the conveying device (3) are fixedly connected to the lower surface of the clamping plate (208).
3. The industrial conveyor rack maintenance hoisting equipment according to claim 1, characterized in that: The driving mechanism comprises a double-axis motor (205) connected to the lower surface of the cross (204); a pair of output shafts of the double-axis motor (205) are fixedly connected to a screw rod (206); a pair of support blocks (207) for supporting the ends of the screw rod (206) to rotate are fixedly connected to the lower surface of the cross (204); and the screw rod (206) is screwedly connected to a clamping plate (208).
4. The industrial conveyor rack maintenance hoisting equipment according to claim 3, characterized in that: The opposite ends of the spiral rod (206) are both fixedly sleeved with a clamping block (213) for blocking the clamping plate (208) from moving toward the dual-axis motor (205).
5. The industrial conveyor rack maintenance hoisting equipment according to claim 1, characterized in that: A pair of L-shaped clamping rods (210) for clamping the cross (204) are fixedly connected to the upper surface of the clamping plate (208).
6. The industrial conveyor rack maintenance hoisting equipment according to claim 1, characterized in that: A pair of U-shaped clamping rods (201) for clamping the support frame (1) are fixedly connected to the two ends of the strip plate (2).
7. The industrial conveyor rack maintenance hoisting equipment according to claim 1, characterized in that: The lower surfaces of both ends of the support frame (1) are fixedly connected to a bottom plate (16), and the lower surface of the bottom plate (16) is fixedly connected to a pair of universal pulleys (17).
8. The industrial conveyor rack maintenance hoisting equipment according to claim 1, characterized in that: A limiting block (14) is fixedly connected inside the through groove (12), and a through hole (15) for the suspension rope (13) to pass through is formed on the limiting block (14).
9. The industrial conveyor rack maintenance hoisting equipment according to claim 1, characterized in that: A pair of insertion rods (212) are fixedly connected to the middle parts of the pair of clamping plates (208), and sleeves (211) are sleeved on the opposite ends of each pair of the insertion rods (212).