A waste recovery device for mesh belt furnace used in glass production

Abstract

The utility model relates to the technical field of mesh belt furnaces, and discloses a waste recovery device for a mesh belt furnace for glass production, including a workbench, the top surface of the workbench is fixedly connected with two sets of baffles, and the surface of the baffles is fixedly connected with a conveyor belt. The waste recovery device for the mesh belt furnace for glass production, through the setting of a collection mechanism, during production, the glass product is transported out of the protective cover and photographed by a camera in the middle of the surface of the U-shaped frame, and the image processor on one side of the camera processes and analyzes the image, and the analyzed data is then transmitted to an integrated control panel on one side for information processing, and finally the integrated control panel controls a hydraulic rod on one side to start, and the hydraulic rod drives a push plate at one end to push the waste into a collection trough, and the waste falls into a waste box directly below the collection trough for unified storage, thereby achieving the effect of automatically collecting the waste, without manual operation, and improving production efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of mesh belt furnaces, in particular to a mesh belt furnace waste recovery device for glass production. Background Art

[0002] The mesh belt furnace is a type of furnace with intermittent or continuous mechanical drive. It controls the heating zone through temperature control and then meets the requirements of the heat treatment process. It is collectively called a mesh belt furnace. The mesh belt furnace is mainly composed of a mesh belt, a feeding section, a sintering section, a slow cooling section, a discharging section, etc. In the glass production process, there may be some impurities or impure substances. These substances may not be fully integrated into the glass and eventually form waste. In addition, if the raw materials are not fully melted, unmelted waste will be produced, such as unmelted quartz sand, alkali metal carbonates, etc.

[0003] The existing mesh belt furnace is not easy to automatically collect waste, and it is not easy to filter the waste gas generated in the glass production process to avoid harmful gases endangering the health of nearby workers and polluting the atmospheric environment. Therefore, a waste recovery device for a mesh belt furnace for glass production is proposed.

[0004] A mesh belt furnace for waste heat recovery disclosed in the publication number CN209181509U includes a furnace body, both sides of the furnace body are fixedly connected with a fixed plate, the top of the fixed plate is fixedly connected with a driving device, the surface of the driving device is sleeved with a transmission network, both sides of the inner cavity of the furnace body are provided with a feed port used in conjunction with the transmission network, the bottom of the furnace body is fixedly connected with a combustion chamber, the bottom of the inner cavity of the furnace body is fixedly connected with a heating device, and the inner cavity of the furnace body is provided with a transverse pipe. The utility model can achieve the function of waste heat recovery by arranging a motor, a connecting pipe, a fan, an air intake pipe, a combustion chamber, a heating device, a stirring blade, a rotating rod, a stirring rod, a one-way valve and an output pipe, thereby solving the problem that the existing mesh belt furnace on the market does not have the function of waste heat recovery, and the direct discharge of gas causes a great waste of resources and pollutes the atmosphere, which is not conducive to the use of users and the renewable utilization of resources.

[0005] Although the above-mentioned Chinese patent has achieved the function of waste heat recovery, the mesh belt furnace on the market does not have the function of recovering waste heat. After the gas is directly discharged, there is a great waste of resources and there is pollution to the atmosphere, which is not conducive to the use of users and the problem of renewable utilization of resources; however, the device is not easy to automatically collect the waste generated in the production process.

[0006] Therefore, it is necessary to invent a waste recovery device for a mesh belt furnace used in glass production to solve the above problems. Utility Model Content

[0007] The technical problem solved by the utility model is to provide a mesh belt furnace waste recovery device for glass production which is highly practical, can be simply operated and has a relatively simple structure, thereby solving the problem in the above-mentioned background technology that it is not easy to automatically collect the waste generated in the production process.

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a mesh belt furnace waste recovery device for glass production, comprising a workbench, the top surface of the workbench is fixedly connected to two groups of baffles, the surface of the baffles is fixedly connected to a conveyor belt, the surface of the baffles is threadedly connected to a protective cover, the middle of the top surface of the protective cover is fixedly connected to an exhaust port, the inside of the exhaust port is fixedly connected to an air intake fan, the top of the exhaust port is fixedly connected to a filtering mechanism, the edge of one side of the top surface of the baffle is fixedly connected to a U-shaped frame, and the surface of the U-shaped frame is fixedly connected to a collecting mechanism.

[0009] As a further solution of the utility model, the filtering mechanism includes a filter box fixedly connected to the top of the exhaust port, and two groups of placement grooves are opened on the surface of the filter box. A filter net is inserted into the interior of one group of placement grooves, and an activated carbon layer is inserted into the interior of the other group of placement grooves. The activated carbon layer is convenient for adsorbing harmful gases.

[0010] As a further solution of the utility model, the collection mechanism includes a camera fixedly connected to the surface of the U-shaped frame, one side of the camera is electrically connected to an image processor via a power cord, one side of the image processor is electrically connected to a hydraulic rod via a power cord, one side of the hydraulic rod is fixedly connected to a push plate, and the push plate facilitates the pushing of waste.

[0011] As a further solution of the utility model, two groups of motors are fixedly connected to the surface of the protective cover, and a heat dissipation port is opened on one side of the workbench to facilitate heat dissipation.

[0012] As a further solution of the utility model, a collecting groove is provided on the edge of the front side of the baffle, and a waste box is fixedly connected to the edge of the front side of the workbench, so that the waste box is convenient for collecting waste.

[0013] As a further solution of the utility model, a control console is threadedly connected to the middle of the front side of the workbench, and four groups of threaded holes are opened on the surface of the control console. The internal threads of the threaded holes are threadedly connected to bolts, which facilitate fixing the control console.

[0014] As a further solution of the utility model, four groups of connecting blocks are fixedly connected to the surface of the workbench, threaded holes are opened on the surfaces of the four connecting blocks, and threaded columns are threadedly connected to the inside of the four threaded holes. The threads of the threaded columns penetrate the ground, and the threaded columns are convenient for supporting the equipment.

[0015] As a further solution of the utility model, an observation window is provided on the front of the protective cover. The material of the observation is high temperature resistant glass. The observation window is convenient for observing the internal conditions.

[0016] The utility model provides a waste recovery device for a mesh belt furnace for glass production, which has the following beneficial effects:

[0017] 1. The waste recovery device of the mesh belt furnace for glass production is provided with a collection mechanism. During production, the glass products are transported out of the protective cover and photographed by the camera in the middle of the U-shaped frame surface. The image processor on one side of the camera processes and analyzes the image. The analyzed data is then transmitted to the integrated control panel on one side for information processing. Finally, the integrated control panel controls the hydraulic rod on one side to start. The hydraulic rod drives the push plate at one end to push the waste into the collection trough, and the waste falls into the waste box directly below the collection trough for unified storage, thereby achieving the effect of automatic collection of waste, without manual operation, and improving production efficiency.

[0018] 2. The waste recovery device of the mesh belt furnace for glass production, through the setting of the filtering mechanism, starts the suction fan inside the exhaust port during production, so that the waste gas generated in the production process passes through the exhaust port and enters the filter box on the top of the exhaust port. The filter in the filter box filters the particulate impurities in the waste gas, and the activated carbon layer on one side of the filter absorbs the harmful substances in the waste gas, so as to achieve the effect of treating the waste gas and then discharging it, avoiding the emission of harmful gases into the surrounding environment to endanger the health of workers and pollute the atmospheric environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the collection mechanism of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the filter mechanism of the utility model;

[0022] Figure 4 It is a schematic diagram of the structure of a workbench of the utility model.

[0023] In the figure: 1. workbench; 2. baffle; 3. conveyor belt; 4. protective cover; 5. exhaust port; 6. suction fan; 7. filtering mechanism; 701. filter box; 702. filter net; 703. activated carbon layer; 8. U-shaped frame; 9. collecting mechanism; 901. camera; 902. image processor; 903. integrated control panel; 904. hydraulic rod; 905. push plate; 10. motor; 11. heat dissipation port; 12. waste box; 13. control console; 14. bolt; 15. connecting block; 16. threaded column; 17. observation window. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figures 1 to 4 The utility model provides a technical solution: a waste recovery device for a mesh belt furnace for glass production, comprising a workbench 1, two groups of baffles 2 are fixedly connected to the top surface of the workbench 1, a conveyor belt 3 is fixedly connected to the surface of the baffle 2, a protective cover 4 is threadedly connected to the surface of the baffle 2, an exhaust port 5 is fixedly connected to the middle of the top surface of the protective cover 4, an air intake fan 6 is fixedly connected to the inside of the exhaust port 5, a filtering mechanism 7 is fixedly connected to the top of the exhaust port 5, and the setting of the filtering mechanism 7 can prevent harmful gases from being discharged into the surrounding environment to endanger the health of workers and pollute the atmospheric environment, a U-shaped frame 8 is fixedly connected to the edge of one side of the top surface of the baffle 2, and a collecting mechanism 9 is fixedly connected to the surface of the U-shaped frame 8, and the setting of the collecting mechanism 9 does not require manual operation, thereby improving production efficiency;

[0026] See also Figure 3 The filter mechanism 7 includes a filter box 701 fixedly connected to the top of the exhaust port 5. Two groups of placement grooves are provided on the surface of the filter box 701. A filter screen 702 is inserted into one group of placement grooves, and an activated carbon layer 703 is inserted into the other group of placement grooves. The activated carbon layer 703 is convenient for absorbing harmful gases.

[0027] See also Figure 2 The collecting mechanism 9 includes a camera 901 fixedly connected to the surface of the U-shaped frame 8, one side of the camera 901 is electrically connected to an image processor 902 through a power line, one side of the image processor 902 is electrically connected to an integrated control panel 903 through a power line, one side of the integrated control panel 903 is electrically connected to a hydraulic rod 904 through a power line, one side of the hydraulic rod 904 is fixedly connected to a push plate 905, and the push plate 905 is convenient for pushing out waste;

[0028] See also Figure 4 Two sets of motors 10 are fixedly connected to the surface of the protective cover 4, and a heat dissipation port 11 is provided on one side of the workbench 1 to facilitate heat dissipation;

[0029] See also Figure 4 A collecting groove is provided on the edge of the front side of the baffle 2, and a waste box 12 is fixedly connected to the edge of the front side of the workbench 1, and the waste box 12 is convenient for collecting waste;

[0030] See also Figure 4A console 13 is threadedly connected to the middle of the front of the workbench 1. Four sets of threaded holes are opened on the surface of the console 13. Bolts 14 are threadedly connected to the inner parts of the threaded holes. The bolts 14 are convenient for fixing the console 13.

[0031] See also Figure 4 The surface of the workbench 1 is fixedly connected with four groups of connection blocks 15, and the surfaces of the four connection blocks 15 are all provided with threaded holes, and the insides of the four threaded holes are all threadedly connected with threaded columns 16, and the threaded columns 16 are threaded through the ground, so that the threaded columns 16 are convenient for supporting the equipment;

[0032] See also Figure 4 An observation window 17 is provided on the front of the protective cover 4. The observation window 17 is made of high temperature resistant glass. The observation window 17 is convenient for observing the internal conditions.

[0033] The model of the integrated control panel 903 is: MCU; the above parameters and models can be selected according to actual conditions.

[0034] In the utility model, the working steps of the device are as follows:

[0035] Step 1: During production, the glass product is transported out of the protective cover 4 and photographed by the camera 901 in the middle of the surface of the U-shaped frame 8. The image processor 902 on one side of the camera 901 processes and analyzes the image. The analyzed data is then transmitted to the integrated control panel 903 on one side for information processing. Finally, the integrated control panel 903 controls the hydraulic rod 904 on one side to start. The hydraulic rod 904 drives the push plate 905 at one end to push the waste into the collection tank, and the waste falls into the waste box 12 directly below the collection tank for unified storage, so as to achieve automatic collection of the waste;

[0036] The second step: during production, the suction fan 6 inside the exhaust port 5 is started, so that the waste gas generated in the production process passes through the exhaust port 5 and enters the filter box 701 at the top of the exhaust port 5. The filter screen 702 in the filter box 701 filters the particulate impurities in the waste gas, and the activated carbon layer 703 on one side of the filter screen 702 absorbs the harmful substances in the waste gas, so as to treat the waste gas before discharging it.

[0037] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0038] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste recovery device for a mesh belt furnace for glass production, comprising a workbench (1), characterized in that: Two groups of baffles (2) are fixedly connected to the top surface of the workbench (1), a conveyor belt (3) is fixedly connected to the surface of the baffle (2), a protective cover (4) is threadedly connected to the surface of the baffle (2), an exhaust port (5) is fixedly connected to the middle of the top surface of the protective cover (4), an air intake fan (6) is fixedly connected to the inside of the exhaust port (5), a filtering mechanism (7) is fixedly connected to the top of the exhaust port (5), a U-shaped frame (8) is fixedly connected to the edge of one side of the top surface of the baffle (2), and a collecting mechanism (9) is fixedly connected to the surface of the U-shaped frame (8).

2. A waste recovery device for a mesh belt furnace for glass production according to claim 1, characterized in that: The filtering mechanism (7) comprises a filtering box (701) fixedly connected to the top of the exhaust port (5), and the surface of the filtering box (701) is provided with two groups of placement grooves, one group of the placement grooves having a filter screen (702) inserted therein, and the other group of the placement grooves having an activated carbon layer (703) inserted therein.

3. A waste recovery device for a mesh belt furnace for glass production according to claim 1, characterized in that: The collecting mechanism (9) comprises a camera (901) fixedly connected to the surface of the U-shaped frame (8); one side of the camera (901) is electrically connected to an image processor (902) via a power line; one side of the image processor (902) is electrically connected to an integrated control panel (903) via a power line; one side of the integrated control panel (903) is electrically connected to a hydraulic rod (904) via a power line; and one side of the hydraulic rod (904) is fixedly connected to a push plate (905).

4. A waste recovery device for a mesh belt furnace for glass production according to claim 1, characterized in that: Two groups of motors (10) are fixedly connected to the surface of the protective cover (4), and a heat dissipation port (11) is provided on one side of the workbench (1).

5. The waste recovery device for mesh belt furnace for glass production according to claim 1, characterized in that: A collecting groove is provided on the edge of the front side of the baffle plate (2), and a waste box (12) is fixedly connected to the edge of the front side of the workbench (1).

6. A waste recovery device for a mesh belt furnace for glass production according to claim 1, characterized in that: A control console (13) is threadedly connected to the middle of the front of the workbench (1), and four groups of threaded holes are provided on the surface of the control console (13), wherein bolts (14) are threadedly connected to the inner parts of the threaded holes.

7. A waste recovery device for a mesh belt furnace for glass production according to claim 1, characterized in that: Four groups of connection blocks (15) are fixedly connected to the surface of the workbench (1), and threaded holes are provided on the surfaces of the four connection blocks (15). Threaded columns (16) are threadedly connected to the interiors of the four threaded holes, and the threaded columns (16) are threadedly penetrated into the ground.

8. The waste recovery device for mesh belt furnace for glass production according to claim 1, characterized in that: An observation window (17) is provided on the front of the protective cover (4), and the material of the observation window is high temperature resistant glass.

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