Angle adjustment components for automated docking equipment of molding presses
By designing angle adjustment components in the automatic docking equipment of the molding press, the problem of directional position difference during workpiece transfer is solved, and the precise adjustment of workpiece position and angle is achieved, which improves production efficiency and product quality.
Patent Information
- Application Number
- CN202421515305.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
During the transfer of workpieces in the molding machine, there are differences in orientation positions, which leads to inaccurate subsequent workpiece disassembly and assembly and finished product transfer, affecting production capacity and quality.
An angle adjustment component applied to the automatic docking equipment of the mold press is designed, including a frame, an angle adjustment area, a machine and an angle adjustment component. The position and angle adjustment of the workpiece is achieved through the driving parts and the positioning components of the first positioning table and the second positioning table.
It effectively reduces the position difference of workpieces during the transfer process, improves the accuracy of workpiece disassembly and assembly and finished product transfer, and enhances production efficiency and product quality.
Smart Images

Figure CN222729660U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molding machines, in particular to an angle adjustment component used for automatic docking equipment of molding machines. Background Art
[0002] In the fields of car lenses, mobile phone lenses, small monitor lenses, sports DV lenses, laser collimators, etc., high-precision glass aspheric lenses are mainly used. With the development of science and technology, the demand for glass aspheric lenses in these fields is also growing. Precision molding machine is a kind of glass product hot pressing molding equipment, which is currently widely used in the production of consumer electronic products, optical products and automotive products. Glass aspheric lenses are mainly manufactured by molding technology. In the molding production process, the molding process parameters set in the molding equipment are pre-set and fixed. The molding equipment can only use a set of molding process parameters to mold lenses with multiple molds at the same time. Before the mold enters the sealed molding cavity of the molding equipment, it needs to be vacuumed to reduce the oxygen content in the mold and the oxygen content in the sealed molding cavity. Since the hot pressing molding of amorphous materials such as glass requires the material to be heated to a high temperature softening state before hot pressing molding can be carried out, in the high temperature oxygen environment, the structure, mold, workpiece, glass and other amorphous materials inside the equipment cavity will be oxidized, and the higher the oxygen content, the more serious the oxidation, which affects the product quality.
[0003] In the process of transporting workpieces, existing precision molding machines generally use mechanical clamping devices or transportation devices to achieve transfer between different workstation areas. Therefore, during the workpiece transfer process, there will be a small difference in the orientation and position of each workpiece. If the workpiece is not adjusted at the workstation, it will affect the subsequent disassembly and assembly of the workpiece, as well as the transfer of finished products and preforms. Due to the different orientations of the workpieces, multiple positioning devices need to be set up during the disassembly and assembly of the workpieces to complete the positioning of the disassembly and assembly positions. When transferring the finished product or preform, if a transfer device deviates, the adsorption position will be inaccurate, causing the finished product or preform to fall or be scratched or collided during the transfer process, thereby affecting the production capacity and quality of the lens.
[0004] In view of the above shortcomings, the molding machine needs to be improved to solve the problem of inconsistent positioning angles of workpieces during the transfer process and further improve product quality and equipment performance. Utility Model Content
[0005] In view of the technical problem that during the transfer process of the existing workpieces, there will be a small difference in the orientation position of each workpiece, and the workpieces are not adjusted at the workstation, which will affect the subsequent disassembly and assembly of the workpieces, as well as the transfer of the finished products and preforms, the technical solution adopted by the utility model to solve the technical problem is:
[0006] An angle adjustment component used in automatic docking equipment of a molding machine includes a frame, the frame is provided with an angle adjustment area, a machine table located in the angle adjustment area and used to place a workpiece, and an angle adjustment component located in the angle adjustment area, the angle adjustment component includes a first positioning platform and a second positioning platform respectively connected to the frame, the first positioning platform is provided with a first driving member that can move relative to the frame and can slide toward the angle adjustment area, and a first positioning component connected to the first driving member, the second positioning platform is provided with a second driving member that can move relative to the frame and can slide toward the angle adjustment area, and a second positioning component connected to the second driving member, the first positioning component is provided with a first positioning end, the second positioning component is provided with a second positioning end, the first positioning end and the second positioning end are respectively positioned in cooperation with the surface of the workpiece so that the workpiece can adjust its position in the angle adjustment area.
[0007] Further, as a preferred embodiment of the present invention but not a limitation, the surface of the workpiece is arc-shaped, the first positioning end and the second positioning end respectively correspond to the surface shape of the workpiece, the first positioning component and the second positioning component are relatively arranged, and the first positioning component and the second positioning component move toward each other.
[0008] Further, as a preferred embodiment of the present invention but not a limitation, the first positioning assembly includes a first sliding member connected to the first driving member, a first slider connected to the first sliding member, and a first slide rail member connected to the first slider, and the first positioning end is located on a side of the first sliding member close to the angle adjustment zone, and the second positioning assembly includes a second sliding member connected to the second driving member, a second slider connected to the second sliding member, and a second slide rail member connected to the second slider, and the second positioning end is located on a side of the second sliding member close to the angle adjustment zone.
[0009] Further, as a preferred embodiment of the present invention but not a limitation, the first sliding member is provided with a first connecting portion and a first limiting portion fixedly connected to the first driving member, the first positioning platform is provided with a first limiting member cooperating with the first limiting portion, the second sliding member is provided with a second connecting portion and a second limiting portion fixedly connected to the second driving member, and the second positioning platform is provided with a second limiting member cooperating with the second limiting portion.
[0010] Furthermore, as a preferred embodiment of the present invention but not a limitation, the first sliding member is provided with a first extension portion protruding toward the angle adjustment zone, and a first positioning portion located on the first extension portion, the first positioning end is located on the first positioning portion and partially extends into the angle adjustment zone, and the second sliding member is provided with a second extension portion protruding toward the angle adjustment zone, and a second positioning portion located on the second extension portion, the second positioning end is located on the second positioning portion and partially extends into the angle adjustment zone.
[0011] Furthermore, as a preferred embodiment of the present invention but not a limitation, the first positioning portion includes at least two first positioning wheels, the second positioning portion includes at least two second positioning wheels, the first positioning ends are respectively located on the outer contours of the two first positioning wheels and are located on the same straight line, and the second positioning ends are respectively located on the outer contours of the two second positioning wheels and are located on the same straight line.
[0012] Furthermore, as a preferred embodiment of the present invention but not a limitation, the distance between the two first positioning wheels is smaller than the distance between the two second positioning wheels, and when the first positioning end and the second positioning end respectively abut against the workpiece surface, the angle α between the two first positioning wheels and the center of the workpiece is smaller than the angle β between the two second positioning wheels and the center of the workpiece.
[0013] Furthermore, as a preferred embodiment of the present invention but not a limitation, the first extension portion is provided with a first extension portion connecting end for fixing the first positioning wheel, the second extension portion is provided with a second extension portion connecting end for fixing the second positioning wheel, and a recessed position, the recessed position is located between the two second positioning wheels, and the projection of the recessed position is V-shaped or arc-shaped.
[0014] Furthermore, as a preferred embodiment of the present invention but not a limitation, the machine is provided with a supporting portion for supporting the workpiece, a rotating mechanism connected to the supporting portion and used to drive the supporting portion to rotate, a machine bracket connected to the rotating mechanism, a driving assembly connected to the machine bracket, and a machine guide rail for the machine bracket to slide to the angle adjustment area.
[0015] Furthermore, as a preferred embodiment of the utility model but not a limitation, it also includes a transfer mechanism for moving the workpiece to the supporting part, a first detection device, a second detection device and a third detection device, wherein the first detection device is used to detect the specific position of the workpiece on the transfer mechanism and / or the supporting part, the second detection device is used to detect the orientation position of the workpiece after being rotated by a rotating mechanism, and the third detection device is used to detect the specific position of the workpiece in the angle adjustment area.
[0016] The beneficial effects of the utility model are as follows:
[0017] The utility model realizes the adjustment effect of the position and angle of the workpiece by setting the first positioning table and the second positioning table, reduces the steps of manual intervention, improves efficiency and accuracy, can effectively reduce the slight position difference between the workpieces in the continuous production process, can be quickly corrected before entering the next step of the process, ensures the smooth progress of subsequent workpiece disassembly and assembly, finished product transfer, preform transfer and other links, and avoids efficiency loss and product quality problems caused by inaccurate positioning. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the utility model.
[0019] Figure 2 It is a schematic diagram of the utility model from another angle.
[0020] Figure 3 It is a top view of the utility model in a state to be adjusted.
[0021] Figure 4 for Figure 3 Enlarged view of part A.
[0022] Figure 5 It is a top view of the utility model in an adjusted state.
[0023] Figure 6 for Figure 5 Enlarged view of part B.
[0024] Figure 7 for Figure 6 Enlarged view of part C.
[0025] Figure 8 It is a schematic diagram of the machine disassembly of the utility model.
[0026] Fig. 9 It is a side view of the utility model. DETAILED DESCRIPTION
[0027] The implementation modes of the present utility model are described in detail below in conjunction with the accompanying drawings.
[0028] like Figures 1 to 9The angle adjustment assembly shown in the figure is applied to the automatic docking equipment of the molding machine, including a frame 1, the frame 1 is provided with an angle adjustment area 100, a machine table 3 located in the angle adjustment area 100 and used to place the workpiece 2, and an angle adjustment assembly 4 located in the angle adjustment area 100, the angle adjustment assembly 4 includes a first positioning platform 5 and a second positioning platform 6 respectively connected to the frame 1, the first positioning platform 5 is provided with a first driving member 52 that can move relative to the frame 1 and can slide in the direction of the angle adjustment area 100, and a first positioning assembly 51 connected to the first driving member 52, the second positioning platform 6 is provided with a second driving member 62 that can move relative to the frame 1 and can slide in the direction of the angle adjustment area 100, and a second positioning assembly 61 connected to the second driving member 62, the first positioning assembly 51 is provided with a first positioning end 510, the second positioning assembly 61 is provided with a second positioning end 610, the first positioning end 510 and the second positioning end 610 are respectively positioned in cooperation with the surface of the workpiece 2, so that the workpiece 2 can adjust its position in the angle adjustment area 100. The utility model realizes the adjustment effect of the position and angle of the workpiece by setting the first positioning table and the second positioning table, reduces the steps of manual intervention, improves efficiency and accuracy, can effectively reduce the slight position difference between the workpieces in the continuous production process, can be quickly corrected before entering the next step of the process, ensures the smooth progress of subsequent workpiece disassembly and assembly, finished product transfer, preform transfer and other links, and avoids efficiency loss and product quality problems caused by inaccurate positioning.
[0029] Specifically, after the workpiece is transferred to the machine table, the workpiece is in the angle adjustment area and the angle is adjusted. The first driver and the second driver respectively drive the first positioning assembly and the second positioning assembly to move toward the workpiece. The first positioning end and the second positioning end are in contact with the surface of the workpiece respectively, thereby driving the workpiece to adaptively rotate or translate in the angle adjustment area, thereby achieving the angle adjustment of the workpiece. Each workpiece has the correct position and orientation before entering the next production link, which greatly improves the stability and reliability of the entire production line. After the angle adjustment is completed, the first driver and the second driver respectively drive the first positioning assembly and the second positioning assembly back to the initial position, and the workpiece can be transferred to the next station or the next step is performed in the angle adjustment area.
[0030] like Figures 1 to 9The angle adjustment assembly shown in the figure is applied to the automatic docking equipment of the molding machine, the surface of the workpiece 2 is arc-shaped, the first positioning end 510 and the second positioning end 610 respectively correspond to the surface shape of the workpiece 2, the first positioning assembly 51 and the second positioning assembly 61 are arranged relative to each other, and the first positioning assembly 51 and the second positioning assembly 61 move toward each other. Further, as a preferred embodiment of the utility model but not limited, since the first positioning end and the second positioning end both correspond to the arc surface shape of the workpiece, the first positioning end and the second positioning end are in contact with the surface of the workpiece respectively to ensure that the force can be uniformly applied along the curved surface contour of the workpiece and maintain stable contact, thereby driving the workpiece to rotate or translate adaptively in the angle adjustment area, and high-precision positioning of the workpiece during the angle adjustment process can be achieved, ensuring that the angle adjustment of the workpiece is accurate. The first positioning assembly and the second positioning assembly are arranged relative to each other and move toward each other, so that the workpiece is subjected to a uniform clamping force during the adjustment process, thereby enhancing the stability of the workpiece during the adjustment process, and through automatic angle adjustment, reducing manual intervention and adjustment time, improving the transfer and processing efficiency of the workpiece, thereby improving the overall production efficiency. Since the workpiece can maintain a consistent orientation during the transfer and processing process, it can reduce the problem of finished product damage or quality degradation caused by position differences, ensuring the stability and consistency of product quality.
[0031] like Fig. 9The angle adjustment assembly used in the automatic docking equipment of the molding machine shown in the figure, the first positioning assembly 51 includes a first sliding member 511 connected to the first driving member 52, a first slider 512 connected to the first sliding member 511, and a first slide rail member 513 connected to the first slider 512, the first positioning end 510 is located on the side of the first sliding member 511 close to the angle adjustment area 100, the second positioning assembly 61 includes a second sliding member 611 connected to the second driving member 62, a second slider 612 connected to the second sliding member 611, and a second slide rail member 613 connected to the second slider 612, and the second positioning end 610 is located on the side of the second sliding member 611 close to the angle adjustment area 100. Further, as a preferred embodiment of the present utility model but not limited to, the first sliding member, the first slider and the first slide rail member in the first positioning assembly, and the second sliding member, the second slider and the second slide rail member in the second positioning assembly, together constitute a stable and precisely controllable moving system, ensuring that when adjusting the angle of the workpiece, high-precision displacement control can be achieved, thereby ensuring the accuracy and stability of the workpiece angle adjustment. The multi-stage sliding structure design not only increases the flexibility of the system, but also improves the overall stability and durability through the close cooperation between the various components. The interaction between the first slide rail and the first slider, and the second slide rail and the second slider can effectively disperse the force, reduce wear, and extend the service life of the equipment. Driven by the first drive member and the second drive member, through automatic relative movement, the first positioning assembly and the second positioning assembly can quickly and synchronously adjust the angle and position of the workpiece, greatly shortening the adjustment time of the workpiece between each station, reducing the waiting and manual intervention links, and thus improving production efficiency.
[0032] like Figure 2 and Fig. 9The angle adjustment assembly used in the automatic docking equipment of the molding machine shown in the figure, the first sliding member 511 is provided with a first connecting portion 5111 and a first limiting portion 5112 fixedly connected to the first driving member 52, the first positioning platform 5 is provided with a first limiting member 53 matched with the first limiting portion 5112, the second sliding member 611 is provided with a second connecting portion 6111 and a second limiting portion 6112 fixedly connected to the second driving member 62, and the second positioning platform 6 is provided with a second limiting member 63 matched with the second limiting portion 6112. Further, as a preferred embodiment of the utility model but not limited, the first connecting portion and the second connecting portion are respectively fixedly connected to the first driving member and the second driving member, ensuring that the driving force can be accurately transmitted to the first sliding member and the second sliding member, making the motion control of the positioning assembly more accurate, helping to achieve more delicate operations when adjusting the angle of the workpiece, and avoiding excessive movement or misalignment. The first limiting portion and the second limiting portion and the first limiting member and the second limiting member matched therewith constitute a limiting mechanism, which can prevent the movement of the first sliding member and the second sliding member from exceeding the predetermined range of travel.
[0033] like Figure 4 The angle adjustment assembly used in the automatic docking equipment of the molding machine shown in the figure, the first sliding member 511 is provided with a first extension portion 5113 protruding in the direction of the angle adjustment zone 100, and a first positioning portion 5114 located on the first extension portion 5113, the first positioning end 510 is located on the first positioning portion 5114 and partially extends to the angle adjustment zone 100, the second sliding member 611 is provided with a second extension portion 6113 protruding in the direction of the angle adjustment zone 100, and a second positioning portion 6114 located on the second extension portion 6113, the second positioning end 610 is located on the second positioning portion 6114 and partially extends to the angle adjustment zone 100. Further, as a preferred embodiment of the utility model but not a limitation, since the first extension portion and the second extension portion protrude in the direction of the angle adjustment zone, the first positioning end and the second positioning end can enter the angle adjustment zone more deeply, thereby expanding the angle adjustment range of the workpiece, and the first positioning end and the second positioning end can directly contact the workpiece and perform positioning, thereby improving the positioning accuracy and efficiency through a direct action mode. By matching the first positioning end and the second positioning end with the arc surface shape of the workpiece, a wider support area can be provided, which helps to evenly distribute the pressure, reduce the local stress concentration on the workpiece, and protect the surface of the workpiece from damage. The design of the first extension part and the second extension part, the first positioning part and the second positioning part also enhances the structural strength of the first sliding part and the second sliding part. During the adjustment process, these parts can withstand greater force and torque, thereby improving the durability and service life of the entire angle adjustment assembly.
[0034] like Figure 7 and Fig. 9 The angle adjustment assembly used in the automatic docking equipment of the molding machine shown in the figure, the first positioning part 5114 includes at least two first positioning wheels 51141, the second positioning part 6114 includes at least two second positioning wheels 61141, the first positioning end 510 is respectively located on the outer contours of the two first positioning wheels 51141 and on the same straight line, and the second positioning end 610 is respectively located on the outer contours of the two second positioning wheels 61141 and on the same straight line. Further, as a preferred embodiment of the utility model but not limited, at least two positioning wheels are used to form the first positioning part and the second positioning part, which can ensure the stable contact of the positioning end on the surface of the workpiece, and because the outer contour of the positioning wheel is a regular circle or arc, the arc surface of the workpiece can be more accurately positioned, greatly improving the positioning precision and accuracy. The two positioning wheels are distributed along the same straight line, which can fit the arc surface of the workpiece more closely and avoid positioning errors caused by offset or asymmetric forces. In addition, for complex curved surfaces that are not completely circular, this design can achieve more precise angle and position adjustment through fine-tuning between wheels, thereby improving the overall positioning accuracy.
[0035] Specifically, since the positioning wheels are round, the contact between them and the workpiece surface is rolling contact rather than sliding contact, which greatly reduces friction and resistance. At the same time, the combined use of multiple positioning wheels makes the positioning process more stable, reduces the shaking and deviation of the workpiece during the adjustment process, and thus improves the stability of the entire angle adjustment assembly.
[0036] like Figure 7 In the angle adjustment assembly shown for use in the automated docking equipment of a molding press, the distance between the two first positioning wheels 51141 is smaller than the distance between the two second positioning wheels 61141, and when the first positioning end 510 and the second positioning end 610 are respectively in contact with the surface of the workpiece 2, the angle α between the two first positioning wheels 51141 and the center of the workpiece 2 is smaller than the angle β between the two second positioning wheels 61141 and the center of the workpiece 2. Further, as a preferred embodiment of the present invention but not a limitation, for workpieces of different curvatures, by setting the distance and angle between the first positioning wheel and the second positioning wheel, the force can be dispersed more evenly, avoiding unnecessary pressure on the workpiece, thereby reducing the risk of deformation or damage to the workpiece caused by improper positioning.
[0037] Specifically, since the distance between the two first positioning wheels is smaller than the distance between the two second positioning wheels, this design enables the angle adjustment assembly to adapt to workpiece surfaces with different curvature radii. When the curvature radius of the workpiece surface is large, the two second positioning wheels can better fit the workpiece surface and achieve stable positioning; when the curvature radius of the workpiece surface is small, the two first positioning wheels can play a role to ensure that the workpiece is accurately clamped.
[0038] Specifically, when the first positioning end and the second positioning end are respectively in contact with the surface of the workpiece, the angle α between the two first positioning wheels and the center of the workpiece is smaller than the angle β between the two second positioning wheels and the center of the workpiece. This design enables the first positioning wheel and the second positioning wheel to apply forces to the workpiece at different positions when adjusting the angle of the workpiece, thereby achieving more precise angle adjustment. This helps to reduce adjustment errors and improve the accuracy of workpiece positioning. Since the spacing between the two first positioning wheels is small, they can fit the surface of the workpiece more closely, thereby providing a stronger clamping force, helping to prevent the workpiece from sliding or deflecting during the adjustment process, and ensuring that the workpiece remains stable during the entire angle adjustment process.
[0039] like Figures 1 to 5 The angle adjustment assembly used in the automatic docking equipment of the molding machine shown in the figure, the first extension part 5113 is provided with a first extension part connection end 51131 for fixing the first positioning wheel 51141, the second extension part 6113 is provided with a second extension part connection end 61131 for fixing the second positioning wheel 61141, and a recess 61132, the recess 61132 is located between the two second positioning wheels 61141, and the projection of the recess 61132 is V-shaped or arc-shaped. Further, as a preferred embodiment of the utility model but not limited, the first extension part mainly plays the role of supporting and fixing the first positioning wheel to ensure that the wheel is stable and immobile at the predetermined position. Specifically, the first extension part is provided with a first extension part connection end for fixing the first positioning wheel, which ensures that the first positioning wheel can be stably fixed on the first extension part, and is not easy to loosen or deviate, thereby improving the positioning accuracy and stability. The second extension part is also provided with a second extension part connection end for fixing the second positioning wheel, which ensures the stability and positioning accuracy of the second positioning wheel.
[0040] Furthermore, as a preferred embodiment of the utility model but not a limitation, the recessed position on the second extension portion is arranged so that a certain space is formed in the area between the two second positioning wheels, which helps to reduce interference with the workpiece surface during the clamping process, and can ensure that the workpiece is smoother during the adjustment process and reduce resistance or wear caused by interference.
[0041] Specifically, the V-shaped or arc-shaped projection shape provides additional clamping space for the workpiece, which can better match or embed specific shapes on the workpiece surface, such as edges or grooves, to enhance the stability and accuracy of positioning. The V-shaped or arc-shaped projection shape helps to disperse the pressure on the workpiece, reduce local stress concentration, and protect the workpiece from damage. The V-shaped or arc-shaped recess can be used as a guide groove to help the workpiece align correctly and slide into position, further improving the angle adjustment effect.
[0042] like Figures 1 to 5The angle adjustment assembly used in the automatic docking equipment of the molding machine shown in the figure, the machine table 3 is provided with a supporting part 31 for supporting the workpiece 2, a rotating mechanism 32 connected to the supporting part 31 and used to drive the supporting part 31 to rotate, a machine bracket 33 connected to the rotating mechanism 32, a driving assembly 34 connected to the machine bracket 33, and a machine guide rail 35 for the machine bracket 33 to slide to the angle adjustment area 100. Further, as a preferred embodiment of the utility model but not limited, the supporting part is used to stably support the workpiece to ensure that the workpiece will not shake or deviate during the rotation and sliding docking process of the rotating mechanism. The rotating mechanism is connected between the supporting part and the machine bracket, and is used to drive the supporting part and the workpiece to rotate, so that the workpiece can adjust the angle during the processing, which increases the flexibility and diversity of the processing. Specifically, the rotating mechanism includes components such as a motor, a reducer, and a transmission shaft. Through precise transmission and control, the smooth rotation of the workpiece is realized to ensure that the workpiece can be rotated to a predetermined position before the angle adjustment process and then adaptively adjusted. On the one hand, the machine bracket is used to support the bearing part and the rotating mechanism, providing stable support. On the other hand, by connecting with the machine guide rail, the machine guide rail enables the machine bracket to accurately slide and position in the angle adjustment area. Through the power drive of the drive assembly, the machine bracket can accurately slide to the angle adjustment area after receiving the workpiece.
[0043] Optionally, in some embodiments, the driving assembly is driven by an electric motor, a cylinder, a hydraulic motor, etc.
[0044] like Figures 1 to 5 The angle adjustment assembly shown for the automated docking equipment of the molding machine also includes a transfer mechanism 7 for moving the workpiece 2 to the supporting portion 31, a first detection device 8, a second detection device 9 and a third detection device 10, wherein the first detection device 8 is used to detect the specific position of the workpiece 2 on the transfer mechanism 7 and / or the supporting portion 31, the second detection device 9 is used to detect the orientation position of the workpiece 2 after being rotated by the rotating mechanism 32, and the third detection device 10 is used to detect the specific position of the workpiece 2 in the angle adjustment area 100. Further, as a preferred embodiment of the utility model but not a limitation, the transfer mechanism is responsible for moving the workpiece from the initial position to the supporting portion to prepare for subsequent rotation and docking. Specifically, the transfer mechanism adopts a push rod and a cylinder to ensure that the workpiece can be pushed to the supporting portion smoothly and accurately along a straight line.
[0045] The transfer mechanism 7 includes a transfer mechanism pushing part 71, a transfer mechanism pushing block 72 connected to the transfer mechanism pushing part 71, a transfer mechanism driving part 73 driving the transfer mechanism pushing part 71 to slide, and a transfer mechanism slide rail 74 for the transfer mechanism pushing part 71 to move in a straight line. When the first detection device detects that there is a workpiece on the transfer mechanism but there is no workpiece on the supporting part, the transfer mechanism driving part drives the transfer mechanism pushing part to move on the transfer mechanism slide rail, and the transfer mechanism pushing block pushes the workpiece to move onto the supporting part. When the first detection device detects that there is a workpiece on the supporting part, the transfer mechanism driving part drives the transfer mechanism pushing part to reset on the transfer mechanism slide rail, waiting for the next detection to start. The transfer mechanism pushing block is arranged in a V-shape, which can better promote the movement of the workpiece.
[0046] Specifically, the first detection device is used to detect the specific position of the workpiece on the transfer mechanism and / or the supporting part. By accurately detecting the position of the workpiece, the stability of the workpiece during the transfer process of the transfer mechanism and the supporting part can be ensured, providing an accurate reference for subsequent angle adjustment and docking. The second detection device is used to detect the orientation of the workpiece after it is rotated by the rotating mechanism. By real-time monitoring the orientation of the workpiece, it can be ensured that the workpiece can reach a predetermined angle during the rotation process, providing the correct direction for the angle adjustment. The third detection device is used to detect the specific position of the workpiece in the angle adjustment area. After the workpiece enters the angle adjustment area, the third detection device can accurately detect its position to ensure that the workpiece can be accurately abutted and positioned with the first positioning table and the second positioning table.
[0047] Furthermore, as a preferred embodiment of the present invention but not a limitation, the combined use of triple detection devices can greatly improve the positioning accuracy of the workpiece in the entire processing process and reduce the processing error caused by position deviation. The high integration of the transfer mechanism and the detection device reduces the need for manual intervention, improves the automation level of the entire system, and makes the equipment operation easier and more efficient. The multiple detection mechanisms increase the fault tolerance for faults or errors. Even if a problem occurs in a certain link, it can be detected in time and corresponding measures can be taken to reduce product quality problems.
[0048] Specifically, the first detection device, the second detection device and the third detection device use high-precision sensors, such as laser sensors, visual sensors and the like.
[0049] Specifically, the first detection device intervenes and accurately measures the specific position of the workpiece through a high-precision sensor until the workpiece is placed on the supporting part. After the second detection device detects the workpiece, it drives the rotating mechanism to rotate. After the workpiece is adjusted in direction by the rotating mechanism, the second detection device intervenes again to detect and confirm whether the rotation angle of the workpiece meets the predetermined standard. After detecting that the workpiece is located in the supporting part, the driving component drives the machine to move to the angle adjustment area. After the third detection device detects the workpiece, the first positioning table and the second positioning table move toward each other for angle adjustment. When the workpiece is adjusted to a suitable angle, the third detection device intervenes and drives the first positioning table and the second positioning table to reset.
[0050] like Figures 1 to 5 As shown, the implementation method of Example 1 is as follows:
[0051] An angle adjustment component used in an automated docking device for a molding machine includes a frame 1, the frame 1 is provided with an angle adjustment area 100, a machine table 3 located in the angle adjustment area 100 and used to place a workpiece 2, and an angle adjustment component 4 located in the angle adjustment area 100, the angle adjustment component 4 includes a first positioning platform 5 and a second positioning platform 6 respectively connected to the frame 1, the first positioning platform 5 is provided with a first driving member 52 that can move relative to the frame 1 and can slide toward the angle adjustment area 100, and a first positioning component 51 connected to the first driving member 52, the second positioning platform 6 is provided with a second driving member 62 that can move relative to the frame 1 and can slide toward the angle adjustment area 100, and a second positioning component 61 connected to the second driving member 62, the first positioning component 51 is provided with a first positioning end 510, the second positioning component 61 is provided with a second positioning end 610, the first positioning end 510 and the second positioning end 610 are respectively positioned in cooperation with the surface of the workpiece 2 so that the workpiece 2 can adjust its position in the angle adjustment area 100.
[0052] The surface of the workpiece 2 is arc-shaped, the first positioning end 510 and the second positioning end 610 respectively correspond to the surface shape of the workpiece 2, the first positioning component 51 and the second positioning component 61 are arranged opposite to each other, and the first positioning component 51 and the second positioning component 61 move toward each other.
[0053] The first positioning assembly 51 includes a first sliding member 511 connected to the first driving member 52, a first slider 512 connected to the first sliding member 511, and a first slide rail member 513 connected to the first slider 512. The first positioning end 510 is located on the side of the first sliding member 511 close to the angle adjustment zone 100. The second positioning assembly 61 includes a second sliding member 611 connected to the second driving member 62, a second slider 612 connected to the second sliding member 611, and a second slide rail member 613 connected to the second slider 612. The second positioning end 610 is located on the side of the second sliding member 611 close to the angle adjustment zone 100.
[0054] The first sliding member 511 is provided with a first connecting portion 5111 and a first limiting portion 5112 fixedly connected to the first driving member 52, the first positioning platform 5 is provided with a first limiting member 53 cooperating with the first limiting portion 5112, the second sliding member 611 is provided with a second connecting portion 6111 and a second limiting portion 6112 fixedly connected to the second driving member 62, and the second positioning platform 6 is provided with a second limiting member 63 cooperating with the second limiting portion 6112.
[0055] The first sliding member 511 is provided with a first extension portion 5113 protruding toward the angle adjustment zone 100, and a first positioning portion 5114 located on the first extension portion 5113, the first positioning end 510 is located on the first positioning portion 5114 and partially extends into the angle adjustment zone 100, the second sliding member 611 is provided with a second extension portion 6113 protruding toward the angle adjustment zone 100, and a second positioning portion 6114 located on the second extension portion 6113, the second positioning end 610 is located on the second positioning portion 6114 and partially extends into the angle adjustment zone 100.
[0056] The first positioning portion 5114 includes two first positioning wheels 51141, the second positioning portion 6114 includes two second positioning wheels 61141, the first positioning ends 510 are respectively located on the outer contours of the two first positioning wheels 51141 and are located on the same straight line, and the second positioning ends 610 are respectively located on the outer contours of the two second positioning wheels 61141 and are located on the same straight line.
[0057] The distance between the two first positioning wheels 51141 is smaller than the distance between the two second positioning wheels 61141. When the first positioning end 510 and the second positioning end 610 are respectively in contact with the surface of the workpiece 2, the angle α between the two first positioning wheels 51141 and the center of the workpiece 2 is smaller than the angle β between the two second positioning wheels 61141 and the center of the workpiece 2. Further, as a preferred embodiment of the present invention but not a limitation, for workpieces of different curvatures, by setting the distance and angle between the first positioning wheel and the second positioning wheel, the force can be more evenly dispersed, avoiding unnecessary pressure on the workpiece, thereby reducing the risk of deformation or damage to the workpiece caused by improper positioning.
[0058] The first extension portion 5113 is provided with a first extension portion connecting end 51131 for fixing the first positioning wheel 51141, the second extension portion 6113 is provided with a second extension portion connecting end 61131 for fixing the second positioning wheel 61141, and a recess 61132, wherein the recess 61132 is located between the two second positioning wheels 61141, and the projection of the recess 61132 is V-shaped.
[0059] The machine 3 is provided with a supporting portion 31 for supporting the workpiece 2, a rotating mechanism 32 connected to the supporting portion 31 and used to drive the supporting portion 31 to rotate, a machine bracket 33 connected to the rotating mechanism 32, a driving assembly 34 connected to the machine bracket 33, and a machine guide rail 35 for the machine bracket 33 to slide to the angle adjustment area 100.
[0060] The driving assembly 34 adopts a screw motor driving device.
[0061] It also includes a transfer mechanism 7 for moving the workpiece 2 to the supporting portion 31, a first detection device 8, a second detection device 9 and a third detection device 10, wherein the first detection device 8 is used to detect the specific position of the workpiece 2 on the transfer mechanism 7 and the supporting portion 31, the second detection device 9 is used to detect the orientation position of the workpiece 2 after being rotated by the rotating mechanism 32, and the third detection device 10 is used to detect the specific position of the workpiece 2 in the angle adjustment area 100.
[0062] The first detection device, the second detection device and the third detection device use laser sensors.
[0063] The first detection device 8 intervenes and accurately measures the specific position of the workpiece 2 through a high-precision sensor. After the workpiece 2 is pushed to the supporting part 31 by the transfer mechanism 7, the second detection device 9 detects the workpiece 2 on the supporting part 31 and drives the rotating mechanism 32 to rotate. After the workpiece is adjusted in direction by the rotating mechanism 32, the second detection device 9 intervenes again to detect and confirm whether the rotation angle of the workpiece 2 meets the predetermined standard. After detecting that the workpiece 2 is located in the supporting part 31, the driving component 34 drives the machine bracket 33 to move along the machine guide rail 35 to the angle adjustment area 100. After the third detection device 10 detects the workpiece 2, the first positioning table 5 and the second positioning table 6 move toward each other, and the first positioning end 510 and the second positioning end 610 respectively cooperate with the arc surface shape of the workpiece 2 for angle adjustment. When the workpiece 2 is adjusted to a suitable angle, the third detection device 10 intervenes and drives the first positioning table 5 and the second positioning table 6 to reset.
[0064] The utility model realizes the adjustment effect of the position and angle of the workpiece 2 by setting the first positioning platform 5 and the second positioning platform 6, reduces the steps of manual intervention, improves efficiency and accuracy, can effectively reduce the slight position differences between the workpieces in the continuous production process, can be quickly corrected before entering the next step of the process, ensures the smooth progress of subsequent workpiece 2 disassembly and assembly, finished product transfer, preform transfer and other links, and avoids efficiency loss and product quality problems caused by inaccurate positioning.
[0065] The above examples are only used to further illustrate the technical content of the utility model, so that readers can understand it more easily, but it does not mean that the implementation methods of the utility model are limited to this. Any technical extension or re-creation made based on the utility model is protected by the utility model. The protection scope of the utility model shall be based on the claims.
Claims
1. An angle adjustment assembly for an automated docking device for a molding machine, comprising a frame (1), characterized in that: The frame (1) is provided with an angle adjustment area (100), a machine table (3) located in the angle adjustment area (100) and used to place a workpiece (2), and an angle adjustment component (4) located in the angle adjustment area (100), wherein the angle adjustment component (4) comprises a first positioning platform (5) and a second positioning platform (6) respectively connected to the frame (1), wherein the first positioning platform (5) is provided with a first driving member (52) movable relative to the frame (1) and slidable toward the angle adjustment area (100), and a first positioning component (51) connected to the first driving member (52), wherein the first positioning platform (5) is provided with a first driving member (52) movable relative to the frame (1) and slidable toward the angle adjustment area (100), and wherein the first positioning component (51) is provided with a first driving member (52) The second positioning platform (6) is provided with a second driving member (62) movable relative to the frame (1) and slidable toward the angle adjustment zone (100), and a second positioning component (61) connected to the second driving member (62); the first positioning component (51) is provided with a first positioning end (510), and the second positioning component (61) is provided with a second positioning end (610); the first positioning end (510) and the second positioning end (610) are respectively positioned in cooperation with the surface of the workpiece (2) so that the workpiece (2) can be adjusted in position in the angle adjustment zone (100).
2. The angle adjustment assembly for the automatic docking equipment of a molding machine according to claim 1, characterized in that: The surface of the workpiece (2) is arc-shaped, the first positioning end (510) and the second positioning end (610) respectively correspond to the surface shape of the workpiece (2), the first positioning component (51) and the second positioning component (61) are arranged opposite to each other, and the first positioning component (51) and the second positioning component (61) move towards each other.
3. The angle adjustment assembly for the automatic docking equipment of a molding machine according to claim 1, characterized in that: The first positioning component (51) includes a first sliding member (511) connected to the first driving member (52), a first slider (512) connected to the first sliding member (511), and a first slide rail member (513) connected to the first slider (512); the first positioning end (510) is located on a side of the first sliding member (511) close to the angle adjustment area (100); the second positioning component (61) includes a second sliding member (611) connected to the second driving member (62), a second slider (612) connected to the second sliding member (611), and a second slide rail member (613) connected to the second slider (612); the second positioning end (610) is located on a side of the second sliding member (611) close to the angle adjustment area (100).
4. The angle adjustment assembly for the automatic docking equipment of a molding machine according to claim 3 is characterized in that: The first sliding member (511) is provided with a first connecting portion (5111) and a first limiting portion (5112) fixedly connected to the first driving member (52); the first positioning platform (5) is provided with a first limiting member (53) cooperating with the first limiting portion (5112); the second sliding member (611) is provided with a second connecting portion (6111) and a second limiting portion (6112) fixedly connected to the second driving member (62); and the second positioning platform (6) is provided with a second limiting member (63) cooperating with the second limiting portion (6112).
5. The angle adjustment assembly for the automatic docking equipment of a molding machine according to claim 3 is characterized in that: The first sliding member (511) is provided with a first extension portion (5113) protruding toward the angle adjustment zone (100), and a first positioning portion (5114) located on the first extension portion (5113); the first positioning end (510) is located on the first positioning portion (5114) and partially extends into the angle adjustment zone (100); the second sliding member (611) is provided with a second extension portion (6113) protruding toward the angle adjustment zone (100), and a second positioning portion (6114) located on the second extension portion (6113); the second positioning end (610) is located on the second positioning portion (6114) and partially extends into the angle adjustment zone (100).
6. The angle adjustment assembly for the automatic docking equipment of a molding machine according to claim 5, characterized in that: The first positioning portion (5114) includes at least two first positioning wheels (51141), the second positioning portion (6114) includes at least two second positioning wheels (61141), the first positioning ends (510) are respectively located on the outer contours of the two first positioning wheels (51141) and are located on the same straight line, and the second positioning ends (610) are respectively located on the outer contours of the two second positioning wheels (61141) and are located on the same straight line.
7. The angle adjustment assembly for the automatic docking equipment of a molding machine according to claim 6, characterized in that: The distance between the two first positioning wheels (51141) is smaller than the distance between the two second positioning wheels (61141), and when the first positioning end (510) and the second positioning end (610) respectively abut against the surface of the workpiece (2), an angle α between the two first positioning wheels (51141) and the center of the workpiece (2) is smaller than an angle β between the two second positioning wheels (61141) and the center of the workpiece (2).
8. The angle adjustment assembly for the automatic docking equipment of a molding machine according to claim 6, characterized in that: The first extension portion (5113) is provided with a first extension portion connecting end (51131) for fixing the first positioning wheel (51141), the second extension portion (6113) is provided with a second extension portion connecting end (61131) for fixing the second positioning wheel (61141), and a recessed position (61132), wherein the recessed position (61132) is located between the two second positioning wheels (61141), and a projection of the recessed position (61132) is V-shaped or arc-shaped.
9. The angle adjustment assembly for use in an automated docking device for a molding machine according to any one of claims 1 to 8, characterized in that: The machine platform (3) is provided with a supporting portion (31) for supporting the workpiece (2), a rotating mechanism (32) connected to the supporting portion (31) and used to drive the supporting portion (31) to rotate, a machine support (33) connected to the rotating mechanism (32), a driving component (34) connected to the machine support (33), and a machine guide rail (35) for the machine support (33) to slide to the angle adjustment area (100).
10. The angle adjustment assembly for the automatic docking equipment of a molding machine according to claim 9, characterized in that: It also includes a transfer mechanism (7) for moving the workpiece (2) onto the supporting portion (31), a first detection device (8), a second detection device (9) and a third detection device (10), wherein the first detection device (8) is used to detect the specific position of the workpiece (2) on the transfer mechanism (7) and / or the supporting portion (31), the second detection device (9) is used to detect the orientation position of the workpiece (2) after being rotated by the rotating mechanism (32), and the third detection device (10) is used to detect the specific position of the workpiece (2) in the angle adjustment area (100).