Low-pressure air grille swing device for glass tempering furnace
By designing a low-pressure air grating swing device in the glass tempering furnace, the problem of uneven stress during the cooling process of tempered glass is solved, uniform cooling and uniform stress distribution of the glass are achieved, and the occurrence of wind spots is reduced.
Patent Information
- Application Number
- CN202421508532.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
During the cooling process of tempered glass in the tempering furnace, there is uneven heating and uneven cooling, resulting in uneven stress and wind spots.
A low-pressure air grating swing device for glass tempering furnace is designed. By assembling a swing mechanism on the swing frame, the air grating swings synchronously, achieving uniform cooling of the glass, thereby uniformly distributing stress.
Through uniform cooling and uniform stress distribution, the occurrence of wind spots is effectively reduced and the quality of tempered glass is improved.
Smart Images

Figure CN222729671U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a glass tempering furnace in the field of tempered glass, in particular to a low-pressure air grid swing device for the glass tempering furnace. Background Art
[0002] Wind spots often appear on raw glass after being treated in a tempering furnace. Wind spots are also called stress spots. The internal stress of tempered glass causes the glass to produce double refraction, which is an optical effect caused by grating diffraction. Stress spots appear under polarized or partially polarized light.
[0003] Uneven stress distribution during heating and cooling of tempered glass can cause wind spots. Ensuring uniform heating and cooling can effectively reduce the occurrence of wind spots.
[0004] However, the inventors of this application found that the above technology has at least the following technical problems in the process of implementing the technical solution of the invention in the embodiment of this application:
[0005] Heating factors: The glass is heated unevenly in the plane direction before being cooled and tempered in the tempering furnace. After the unevenly heated glass is cooled and tempered, the high temperature area will produce smaller compressive stress, and the low temperature area will produce larger compressive stress. Uneven heating will cause unevenly distributed compressive stress on the glass surface.
[0006] Cooling factor: The tempering process of glass is to heat and then cool rapidly. The cooling process is as important as the heating process to the formation of tempering stress. Uneven cooling of the glass in the plane direction before cooling and tempering will also cause uneven stress, just like uneven heating.
[0007] In the cooling section of the glass tempering furnace, measures can be taken to reduce the generation of wind spots. After the glass comes out of the furnace, the wind grille should be swung continuously, and the glass should be cleaned in time when it is broken in the wind grille. The wind pressure of the wind grille is determined according to the thickness of the tempered glass. Usually, when the wind pressure is 1000-3000Pa, it is a low-pressure wind grille; when the wind pressure is 8000-10000Pa, it is a high-pressure wind grille. Summary of the invention
[0008] In order to solve the shortcomings of the prior art and address the problem of wind spots caused by uneven cooling of tempered glass, the utility model provides a low-pressure wind grille swinging device for a glass tempering furnace. The wind grille swinging device swings the upper wind grille and the lower wind grille synchronously through a swing mechanism, so that the tempered glass is evenly cooled during the tempering process, and then when the wind pressure is 1000-3000Pa, the stress is evenly distributed, thereby solving the technical problem of wind spots on tempered glass.
[0009] The solution adopted by the utility model to solve the technical problem is:
[0010] A transmission shaft and a wind grille are arranged on the frame of the tempered glass production line, wherein the wind grille includes a lower wind grille and an upper wind grille, the transmission shaft is located between the lower wind grille and the upper wind grille, and the frame accommodates a low-pressure wind grille swing device of the glass tempering furnace; the low-pressure wind grille swing device of the glass tempering furnace includes a swing frame, a swing mechanism, a support hook, a slide seat, a chain lifting mechanism and a roller;
[0011] The swing frame is accommodated in the frame, and includes a swing lower frame and a swing upper frame. The swing lower frame is an inclined frame structure, and a lower sliding seat is arranged at the end of the swing lower frame for adjusting the height of the swing lower frame; the swing upper frame is an inclined frame structure, and is arranged in a mirror image with the swing lower frame, and an upper sliding seat is arranged at the end of the swing upper frame for adjusting the height of the swing upper frame;
[0012] The swing mechanism has a rocker arm swinging wind grille. One swing mechanism is assembled on the lower part of the swing upper frame, and the upper wind grille is suspended through the rocker arm linkage; the other swing mechanism is suspended on the swing lower frame, and the lower wind grille is lifted through the rocker arm linkage. The two swing mechanisms are jointly controlled to realize synchronous movement.
[0013] The roller array is located at both ends of the inner side of the swing frame, at the inclined upper part of the swing lower frame and the inclined lower part of the swing upper frame, for rolling support;
[0014] The support hook includes a lower support hook and an upper support hook;
[0015] The lower support hooks are arranged on both sides of the lower part of the lower wind grille, including a mounting plate and a straight hook. The straight hook is in the shape of a long straight plate, and the outer end is connected to the mounting plate. One end of the lower support hook is connected to the lower wind grille, and the other end is pressed on the roller and slides on the roller.
[0016] The upper support hooks are arranged on both sides of the upper part of the upper wind grille, including a seat plate and an L-shaped hook. The L-shaped hook is assembled and fixed through the seat plate. An arc structure is provided at the inner end of the L-shaped hook. The roller supports the L-shaped hook and makes it roll on it. One end of the upper support hook is connected to the upper wind grille, and the other end is pressed on the roller to slide, which is used for sliding limit when the upper wind grille swings.
[0017] The slide seat includes a slide fixing frame and a slide bracket. The slide fixing frame is used to fix the slide seat on the frame, and the slide bracket is an L-shaped structure; one slide seat lifts the side of the swing lower frame to support the swing lower frame for adjustment thereon, and the other slide seat is suspended on the side of the upper part of the swing upper frame to restrain the swing upper frame so that it can be adjusted on the slide bracket;
[0018] The chain lifting mechanism has a wind grille opening and closing reduction motor and a single-acting reduction motor. The single-acting reduction motor is used to lock and fix the swing lower frame. The wind grille opening and closing reduction motor is used to link the swing lower frame and the swing upper frame to achieve the opening and closing adjustment of the lower wind grille and the upper wind grille.
[0019] The swing lower frame is suspended at the lower part of the lower air grille through a chain lifting mechanism, and the swing mechanism on the swing lower frame is linked to the lower air grille by a rocker arm to swing; the lower support hook is pressed on the roller, the slide seat lifts the end of the lower air grille to limit the level of the swing lower frame, and the lower sliding seat adjusts the height of the swing lower frame so that the lower air grille slides along the roller;
[0020] At the same time, the swinging upper frame is hoisted on the upper part of the upper wind grille through a chain lifting mechanism, and the swinging mechanism on the swinging upper frame links the upper wind grille to swing through the rocker arm; the upper support hook is pressed on the roller, the slide seat defines the end of the upper wind grille and the level of the swinging upper frame, and the upper sliding seat adjusts the height of the swinging upper frame so that the upper wind grille slides along the roller; the chain lifting mechanism links the lower wind grille with the upper wind grille and adjusts the opening and closing, and the swing mechanism makes them swing synchronously.
[0021] In order to further solve the technical problem to be solved by the utility model, the utility model provides a swing mechanism, which includes a rocker arm, a rocker arm connecting sleeve, a swing reduction motor, a rocker arm support, a rotating shaft, a rotating shaft seat, a connecting plate, an eccentric connecting plate and a rocker arm connecting shaft;
[0022] The swing mechanism is assembled on the swing frame, and a rotating shaft is arranged at the output end of the swing reduction motor, and the rotating shaft is supported and fixed by a rotating shaft seat equipped with a bearing; a connecting plate is arranged at the outer end of the rotating shaft, and the outer end of the connecting plate is connected to the eccentric connecting plate, and an eccentrically connected rocker arm connecting shaft is arranged on the eccentric connecting plate, and the rocker arm connecting shaft is connected to the rocker arm, and the rocker arm is a rod-shaped structure, and a rocker arm connecting sleeve is arranged at one end, and a rolling bearing is installed in the rocker arm connecting sleeve, and the rocker arm connecting shaft is connected to the rocker arm through the rocker arm connecting sleeve; the other end of the rocker arm is connected to the wind grid through a rocker arm support.
[0023] Furthermore, an anti-deformation fixing assembly is provided on the upper air grille, including a screw rod, a fixing seat, a pad and a nut;
[0024] The pad is an L-shaped plate structure, which is located on the upper wind grid. A fixing seat is arranged on the pad, and a screw rod is installed in the middle of the fixing seat. The screw rod is assembled with the L-shaped hook of the upper support hook and screwed together with a nut; the L-shaped hook is mounted on the screw rod to form a supporting point at the suspended end of the upper support hook.
[0025] Positive effects: The technical solution provided in the embodiments of the present application has at least the following technical effects or advantages:
[0026] 1. Since the embodiment of the present application adopts the technical means of assembling a swing mechanism on a swing frame, the swing arm of the swing mechanism is connected to the wind grille. When the swing arm of the swing mechanism swings, it can drive the wind grille to swing relative to the swing frame, which effectively solves the technical problem of uniform cooling in the tempered glass process in the prior art, and thus achieves the technical effect of uniform stress distribution.
[0027] 2. Since the embodiment of the present application adopts a wind grid opening and closing reduction motor to link the chain rotating shaft through the double output end sprockets and the transmission sprocket, and the single-acting reduction motor drives the tensioning sprocket through the linkage shaft, therefore, when the single-acting reduction motor drives the tensioning sprocket to rotate, it can adjust the chain on the hanging plate starting from the swinging lower frame, pass through the driven sprocket, bypass the chain wheel, and adjust the length of the chain as the tensioning sprocket rotates, thereby adjusting the swinging lower frame; when the wind grid opening and closing reduction motor drives the transmission sprocket, the driven sprocket rotates with it, thereby realizing the linkage between the swinging lower frame and the swinging upper frame.
[0028] 3. Since the embodiment of the present application adopts a rocker arm in which one end is connected to the rocking frame through a rocker arm support, and the other end is connected to the rotating shaft through a rocker arm connecting shaft, the rocker arm connecting shaft is assembled on the eccentric connecting disk arranged at the outer end of the rotating shaft; when the rotating shaft rotates, the rocker arm connecting shaft on the eccentric connecting disk is driven to rotate eccentrically, thereby realizing the rocking mechanism to drive the wind grille to swing.
[0029] 4. Since the roller in the embodiment of the present application has a groove wheel and a roller wheel, the groove wheel is provided with a wing plate, and the inner end of the L-shaped hook of the upper supporting hook is provided with an arc structure, the L-shaped hook can be restrained in the groove wheel to limit the wind grille when it swings.
[0030] 5. Since the anti-deformation fixing assembly of the embodiment of the present application is located on the upper wind grille through the pad, and is connected to the upper support hook through the connecting block, it can form a support point for the cantilever-fixed upper support hook, thereby enhancing the structural stability of the upper support hook; thus, it avoids the hidden danger of the L-shaped hook of the upper support hook scratching the swinging upper frame, causing the lower wind grille and the upper wind grille to swing out of sync.
[0031] It is suitable to be used as a low-pressure air grille swing device for a glass tempering furnace. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0033] Figure 1 This is the front view of the present embodiment;
[0034] Figure 2 It is a top view of the swing upper frame;
[0035] Figure 3 It is a top view of this embodiment;
[0036] Figure 4 It is a partial view of A;
[0037] Figure 5 It is a partial top view of A;
[0038] Figure 6 This is a top view of one roller of the idler;
[0039] Figure 7 It is a top view of the second groove wheel of the roller;
[0040] Figure 8 This is the main view of the upper support hook;
[0041] Fig. 9 It is a top view of the upper support hook;
[0042] Fig.10 It is a partial view of B;
[0043] Fig.11 This is the front view of the slide seat;
[0044] Fig.12 is the C partial view;
[0045] Fig.13 Main view of the component to prevent deformation;
[0046] Fig.14 A top view of the anti-deformation fixing assembly;
[0047] Fig.15 It is a side view of the anti-deformation fixing component;
[0048] Fig.16 This is the main view of the lower support hook;
[0049] Fig.17 This is the main view of the upper sliding seat;
[0050] Fig.18 is a top view of the upper sliding seat;
[0051] Fig.19 This is the front view of the lower sliding seat.
[0052] In the figure:
[0053] 1. Framework;
[0054] 2.Transmission shaft;
[0055] 3. Wind fence,
[0056] 31. Downwind fence,
[0057] 32. Windward fence;
[0058] 4. Swing frame,
[0059] 41. Swing down the frame,
[0060] 411. Lower sliding seat,
[0061] 4111. Back panel,
[0062] 4112. Lower corner frame,
[0063] 4113. The lower pulley,
[0064] 42. Swing on the frame,
[0065] 421. Upper sliding seat,
[0066] 4211.Fixed base,
[0067] 4212. Pulley first bracket,
[0068] 4213. Pulley second bracket,
[0069] 4214. Upper pulley;
[0070] 5. Swing mechanism,
[0071] 51. Rocker arm,
[0072] 511. Rocker arm connecting sleeve,
[0073] 52. Swing reduction motor,
[0074] 53. Rocker arm support,
[0075] 54. Rotating shaft,
[0076] 55. Rotating shaft seat,
[0077] 56.Connection plate,
[0078] 57. Eccentric coupling plate,
[0079] 58. Rocker arm connecting shaft;
[0080] 6. Support hook,
[0081] 61. Lower support hook,
[0082] 611. Mounting plate,
[0083] 612. Straight hook,
[0084] 62. Upper support hook,
[0085] 621. Seat plate,
[0086] 622.L-shaped hook;
[0087] 7. Slide seat,
[0088] 71. Slide fixing bracket,
[0089] 72. Slide bracket;
[0090] 8. Chain lifting mechanism,
[0091] 80. Hanging board,
[0092] 81. Wind fence opening and closing reduction motor,
[0093] 82.Double output sprocket,
[0094] 83. Transmission sprocket,
[0095] 84.Chain rotating shaft,
[0096] 85. Driven sprocket,
[0097] 86. Chain passing the wheel,
[0098] 87.Tension sprocket,
[0099] 88. Linkage shaft,
[0100] 89. Single-acting reduction motor;
[0101] 9. Rollers,
[0102] 91. Groove wheel,
[0103] 911. Roller,
[0104] 92. Pin,
[0105] 93. Bracket,
[0106] 931. Bottom plate,
[0107] 932. Ear plate,
[0108] 94. Screws;
[0109] 10. Anti-deformation fixing components,
[0110] 101. Screw,
[0111] 102. Fixed seat,
[0112] 103. Pad,
[0113] 104. Nut. DETAILED DESCRIPTION
[0114] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. The description of the utility model is given for the purpose of example and description, and is not exhaustive or limits the utility model to the disclosed form. Many modifications and changes are obvious to ordinary technicians in this field. The embodiments are selected and described in order to better illustrate the principles and practical applications of the utility model, and enable ordinary technicians in this field to understand the utility model and design various embodiments with various modifications suitable for specific purposes.
[0115] According to the instruction manual Figure 1-19 As shown, the low-pressure air grille swing device for a glass tempering furnace comprises a transmission shaft 2 and an air grille 3 on a frame 1 of a tempered glass production line, wherein the air grille 3 comprises a lower air grille 31 and an upper air grille 32, the transmission shaft 2 is located between the lower air grille 31 and the upper air grille 32, and the frame 1 accommodates the low-pressure air grille swing device for the glass tempering furnace; the low-pressure air grille swing device for the glass tempering furnace comprises a swing frame 4, a swing mechanism 5, a support hook 6, a slide seat 7, a chain lifting mechanism 8 and a roller 9;
[0116] The swing frame 4 is accommodated in the frame 1, and includes a swing lower frame 41 and a swing upper frame 42. The swing lower frame 41 is an inclined frame structure, and a lower sliding seat 411 is provided at the end of the swing lower frame 41 for adjusting the height of the swing lower frame 41; the swing upper frame 42 is an inclined frame structure, and is mirror-set with the swing lower frame 41. An upper sliding seat 421 is provided at the end of the swing upper frame 42 for adjusting the height of the swing upper frame 42;
[0117] The swing mechanism 5 has a swing arm 51 to swing the air grille 3. One swing mechanism 5 is assembled at the lower part of the swing upper frame 42, and the upper air grille 32 is suspended by the swing arm 51, so that the upper air grille 32 can swing along the axial direction of the conveying shaft 2; the other swing mechanism 5 is suspended on the swing lower frame 41, and the lower air grille 31 is lifted by the swing arm 51, so that the lower air grille 31 can swing along the axial direction of the conveying shaft 2; the two swing mechanisms 5 are jointly controlled to realize synchronous movement;
[0118] The rollers 9 are arrayed at both ends of the inner side of the swing frame 4, located at the oblique upper part of the swing lower frame 41 and the oblique lower part of the swing upper frame 42, for rolling support; in this embodiment, there are eight groups of rollers 9, which are symmetrically arranged;
[0119] The support hook 6 includes a lower support hook 61 and an upper support hook 62;
[0120] The lower support hooks 61 are arranged on both sides of the lower part of the lower air grille 31, and include a mounting plate 611 and a straight hook 612. The straight hook 612 is in the shape of a long straight plate, the inner end of which is streamlined, and the outer end is connected to the mounting plate 611; one end of the lower support hook 61 is connected to the lower air grille 31, and the other end is pressed on the roller 9 and slides on the roller 9, and is used for sliding and limiting when the lower air grille 31 swings; in this embodiment, there are four groups of lower support hooks 61, which are symmetrically arranged;
[0121] The upper support hooks 62 are arranged on both sides of the upper part of the upper air grille 32, and include a seat plate 621 and an L-shaped hook 622. The L-shaped hook 622 is assembled and fixed through the seat plate 621. An arc structure is provided at the inner end of the L-shaped hook 622. The roller 9 supports the L-shaped hook 622 and rolls on it. One end of the upper support hook 62 is connected to the upper air grille 32, and the other end is pressed on the roller 9 to slide, which is used for sliding limit when the upper air grille 32 swings. In this embodiment, there are four groups of upper support hooks 62, which are symmetrically arranged.
[0122] The slide seat 7 includes a slide fixing frame 71 and a slide bracket 72. The slide fixing frame 71 is used to fix the slide seat 7 on the frame 1, and the slide bracket 72 is an L-shaped structure; one slide seat 7 lifts the side of the swing lower frame 41 to support the swing lower frame 41 for adjustment thereon, and the other slide seat 7 is suspended on the side of the upper part of the swing upper frame 42 to restrain the swing upper frame 42 so that it can be adjusted on the slide bracket 72; in this embodiment, there are two groups of slide seats 7, which are distributed up and down on one side of the frame 1;
[0123] The chain lifting mechanism 8 has a wind grille opening and closing reduction motor 81 and a single-acting reduction motor 89. The single-acting reduction motor 89 is used to swing the lower frame 41 to lock and fix it. The wind grille opening and closing reduction motor 81 is used to swing the lower frame 41 and the upper frame 42 to realize the opening and closing adjustment of the lower wind grille 31 and the upper wind grille 32.
[0124] The swing lower frame 41 is suspended at the lower part of the lower air grille 31 through the chain lifting mechanism 8, and the swing mechanism 5 on the swing lower frame 41 is linked to the lower air grille 31 to swing through the rocker 51; the lower support hook 61 is pressed on the roller 9, and the slide seat 7 lifts the end of the lower air grille 31 to limit the horizontal position of the swing lower frame 41, and the lower sliding seat 411 adjusts the height of the swing lower frame 41, so that the lower air grille 31 slides along the roller 9;
[0125] At the same time, the swing upper frame 42 is hoisted on the upper part of the upper air grille 32 through the chain lifting mechanism 8, and the swing mechanism 5 on the swing upper frame 42 is linked to the upper air grille 32 to swing through the rocker arm 51; the upper support hook 62 is pressed on the roller 9, the slide seat 7 limits the end of the upper air grille 32, limits the horizontality of the swing upper frame 42, and the upper sliding seat 421 adjusts the height of the swing upper frame 42, so that the upper air grille 32 slides along the roller 9;
[0126] The chain lifting mechanism 8 links the lower wind grille 31 and the upper wind grille 32 and adjusts the opening and closing, and the swing mechanism 5 makes them swing synchronously, so that when the wind grille wind pressure is 8000-10000Pa, the tempered glass is evenly cooled and the stress is evenly distributed during the tempering process, solving the problem of wind spots.
[0127] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages:
[0128] Since the swing mechanism 5 is assembled on the swing frame 4, and the swing arm 51 of the swing mechanism 5 is connected to the wind grille 3, when the swing arm 51 of the swing mechanism 5 swings, it can drive the wind grille 3 to swing relative to the swing frame 4, thereby achieving uniform cooling and uniform stress distribution during the tempering process of the glass.
[0129] In order to ensure the stability of the structure of this embodiment, the chain lifting mechanism 8 includes a hanging plate 80, a wind grid opening and closing reduction motor 81, a double output end sprocket 82, a driving sprocket 83, a chain rotating shaft 84, a driven sprocket 85, a chain pulley 86, a tensioning sprocket 87, a linkage shaft 88 and a single-acting reduction motor 89;
[0130] A wind grid opening and closing reduction motor 81 is mounted on the top of the frame 1, and chain rotating shafts 84 are arranged on both sides of the wind grid opening and closing reduction motor 81. The wind grid opening and closing reduction motor 81 has double output ends and is provided with double output end sprockets 82. The double output end sprockets 82 are connected to the transmission sprockets 83 on the chain rotating shafts 84 on both sides through a group of chains to form a transmission chain;
[0131] A driven sprocket 85 is arranged on the chain rotating shaft 84, a hanging plate 80 is arranged at the bottom of the swing lower frame 41 for locking and fixing the chain, and chain wheels 86 are arranged at both ends of the swing upper frame 42, and the driven sprocket 85 and the chain wheels 86 are in corresponding positions; a single-acting reduction motor 89 is arranged on the swing upper frame 42, and the single-acting reduction motor 89 is connected to a linkage shaft 88, and a tensioning sprocket 87 is arranged on the linkage shaft 88. The tensioning sprocket 87 is two sprockets arranged in parallel, which are respectively connected to the chain wheels 86 in a corresponding position. One end of the chain starts from the hanging plate 80, passes through the driven sprocket 85, bypasses the chain wheels 86, and is wound around the tensioning sprocket 87 in a corresponding position, forming a linkage chain to position the swing lower frame 41;
[0132] When the single-acting reduction motor 89 drives the linkage shaft 88, the tensioning sprocket 87 rotates to tighten or loosen the chain, and the chain passes through the driven sprocket 85 and the chain wheel 86 to pull the hanging plate 80, so that the swing lower frame 41 rises or falls, and the swing lower frame 41 is assembled to control the opening and closing of the lower air grille 31 and the upper air grille 32;
[0133] When the air grille opening and closing reduction motor 81 drives the dual output end sprockets 82 to drive the chain rotating shaft 84 to rotate respectively, the driven sprocket 85 on the chain rotating shaft 84 rotates accordingly, realizing the linkage between the swinging lower frame 41 and the swinging upper frame 42, so that the lower air grille 31 and the upper air grille 32 swing synchronously.
[0134] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages:
[0135] Since the wind grid opening and closing reduction motor 81 is linked to the chain rotating shaft 84 through the double output end sprocket 82 and the transmission sprocket 83, and the single-acting reduction motor 89 drives the tensioning sprocket 87 through the linkage shaft 88, when the single-acting reduction motor 89 drives the tensioning sprocket 87 to rotate, the chain on the hanging plate 80 starting from the swinging lower frame 41 can be adjusted, passing through the driven sprocket 85, bypassing the chain wheel 86, and adjusting the length of the chain as the tensioning sprocket 87 rotates, thereby adjusting the height of the swinging lower frame 41; when the wind grid opening and closing reduction motor 81 drives the transmission sprocket 83, the driven sprocket 85 rotates with it, thereby realizing the linkage between the swinging lower frame 41 and the swinging upper frame 42.
[0136] In order to further ensure the stability of the structure of this embodiment, the rocking mechanism 5 includes a rocking arm 51, a rocking reduction motor 52, a rocking arm support 53, a rotating shaft 54, a rotating shaft seat 55, a connecting plate 56, an eccentric connecting plate 57 and a rocking arm connecting shaft 58;
[0137] The swing mechanism 5 is assembled on the swing frame 4, and a rotating shaft 54 is arranged at the output end of the swing reduction motor 52, and the rotating shaft 54 is supported and fixed by a rotating shaft seat 55 equipped with a bearing; a connecting plate 56 is arranged at the outer end of the rotating shaft 54, and the outer end of the connecting plate 56 is connected to an eccentric connecting plate 57, and an eccentrically connected rocker arm connecting shaft 58 is arranged on the eccentric connecting plate 57, and the rocker arm connecting shaft 58 is connected to the rocker arm 51, and the rocker arm 51 is a rod-shaped structure, and a rocker arm connecting sleeve 511 is arranged at one end, and a rolling bearing is arranged in the rocker arm connecting sleeve 511, and the rocker arm connecting shaft 58 is connected to the rocker arm 51 through the rocker arm connecting sleeve 511; the other end of the rocker arm 51 is connected to the wind grille 3 through the rocker arm support 53; when the swing reduction motor 52 drives the rotating shaft 54 to rotate, the rocker arm connecting shaft 58 rotates eccentrically, and drives the rocker arm 51 to swing, thereby forming the swing of the wind grille 3.
[0138] In this embodiment, the swing mechanism 5 is composed of two sets, one set is installed on the swing upper frame 42 , and the other set is installed on the swing lower frame 41 .
[0139] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages:
[0140] Since one end of the rocker arm 51 is connected to the rocker upper frame 42 through the rocker arm support 53, and the other end is connected to the rotating shaft 54 through the rocker arm connecting shaft 58, the rocker arm connecting shaft 58 is assembled on the eccentric connecting plate 57 provided at the outer end of the rotating shaft 54. When the rotating shaft 54 rotates, the rocker arm connecting shaft 58 on the eccentric connecting plate 57 is driven to rotate eccentrically, thereby realizing that the rocker mechanism 5 drives the upper air grille 32 to swing. Similarly, the rocker mechanism 5 also drives the lower air grille 31 to swing.
[0141] In order to optimize the structure of this embodiment, the roller 9 includes a groove wheel 91, a roller wheel 911, a pin shaft 92, a bracket 93 and a screw 94;
[0142] The bracket 93 includes a bottom plate 931 and an ear plate 932. The bottom plate 931 is a rectangular plate. Symmetrical ear plates 932 are arranged on the bottom plate 931. The ear plates 932 are provided with shaft holes for assembling the pin shaft 92. The pin shaft 92 is a stepped cylindrical pin, and the end thereof is locked and fixed by a screw 94. The roller 9 is sleeved on the pin shaft 92 and supported and fixed by the ear plate 932. Among them, the roller 9 has a groove wheel 91 and a roller wheel 911. The roller 9 array has a groove wheel 91 at one end of the inner side of the swing frame 4 and a roller wheel 911 at the other end. The groove wheel 91 is provided with a wing plate, which is arranged at one end of the inner side of the swing frame 4 to perform sliding limit on the upper support hook 62 and the lower support hook 61.
[0143] In this embodiment, there are eight groups of rollers 9, four groups of groove wheels 91 and four groups of roller wheels 911 at the top and bottom.
[0144] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages:
[0145] Since the roller 9 includes a groove wheel 91 and a roller wheel 911, the groove wheel 91 is provided with a wing plate, and the inner end of the L-shaped hook 622 of the upper supporting hook 62 is provided with an arc structure, the L-shaped hook 622 can be bound in the groove wheel 91 to limit the wind grille 3 when it swings.
[0146] In order to further optimize the structure of this embodiment, an anti-deformation fixing assembly 10 is provided on the upper air grille 32, including a screw rod 101, a fixing seat 102, a pad 103 and a nut 104;
[0147] The pad 103 is an L-shaped plate structure, which is located on the upper wind grille 32. A fixing seat 102 is arranged on the pad 103. A screw rod 101 is installed in the middle of the fixing seat 102. The screw rod 101 is assembled with the L-shaped hook 622 of the upper support hook 62 and is screwed together by a nut 104; the L-shaped hook 622 is sleeved on the screw rod 101, and a support point is formed at the suspended end of the upper support hook 62 to prevent the upper support hook 62 from deforming and shifting; in this embodiment, the anti-deformation fixing component 10 is two pieces to prevent the wind grille 32 connecting plate on which the upper support hook 62 is installed from being deformed due to excessive weight. If the upper wind grille 32 connecting plate is deformed, the upper support hook 62 will scratch the swinging upper frame 42, causing abnormal noise and deformation. Over time, the upper wind grille 32 and the lower wind grille 31 will swing out of sync.
[0148] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages:
[0149] Since the anti-deformation fixing component 10 is located on the upper wind grille 32 through the pad 103, and is connected to the upper support hook 62 through the L-shaped hook 622; therefore, it can form a support point for the cantilevered upper support hook 62, enhance the structural stability of the upper support hook 62, and avoid the L-shaped hook 622 of the upper support hook 62 from scratching the swinging upper frame 42, causing the hidden danger of the swinging upper frame 42 and the swinging lower frame 41 swinging out of sync.
[0150] In order to further optimize the structure of this embodiment, the lower sliding seat 411 includes a back plate 4111, a lower angle frame 4112 and a lower pulley 4113; the back plate 4111 is hoisted at the lower end of the swing lower frame 41, one end of the lower angle frame 4112 is assembled on the back plate 4111, and the other end is assembled with the lower pulley 4113, and the lower pulley 4113 moves along the slide (the slide is not drawn in the view) to adjust the height position of the swing lower frame 41.
[0151] As an option of conventional technology, the upper sliding seat 421 includes a fixed base 4211, a first pulley bracket 4212, a second pulley bracket 4213 and an upper pulley 4214; the fixed base 4211 is located at the upper end of the swing upper frame 42, the first pulley bracket 4212 and the second pulley bracket 4213 are staggered and connected to each other, the length between the first pulley bracket 4212 and the second pulley bracket 4213 can be adjusted, the first pulley bracket 4212 is connected to the fixed base 4211, and the upper pulley 4214 is assembled on the second pulley bracket 4213, and the upper pulley 4214 moves along the slide rail (the slide rail is not marked in the view) to adjust the height position of the swing upper frame 42.
[0152] Preferably, the upper pulley 4214 and the lower pulley 4113 use standard parts of the same specifications, which reduces the types of spare parts and reduces production costs.
[0153] It is worth noting that the contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of the swing reduction motor 52, the wind grille opening and closing reduction motor 81 and the single-acting reduction motor 89 are not specifically limited and can be determined using conventional equipment. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.
[0154] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A low-pressure air grille swing device for a glass tempering furnace, wherein a transmission shaft (2) and an air grille (3) are arranged on a frame (1) of a tempered glass production line, wherein the air grille (3) comprises a lower air grille (31) and an upper air grille (32), the transmission shaft (2) is located between the lower air grille (31) and the upper air grille (32), and the frame (1) accommodates the low-pressure air grille swing device for the glass tempering furnace; wherein the transmission shaft (2) and the air grille (31) are arranged on the frame (1); wherein the low-pressure air grille swing device for the glass tempering furnace is characterized in that: The low-pressure air grille swing device of a glass tempering furnace comprises a swing frame (4), a swing mechanism (5), a support hook (6), a slideway seat (7), a chain lifting mechanism (8) and a roller (9); The swing frame (4) is received in the frame (1), and comprises a swing lower frame (41) and a swing upper frame (42); the swing lower frame (41) is an inclined frame structure, and a lower sliding seat (411) is provided at the end of the swing lower frame (41) for adjusting the height of the swing lower frame (41); The swing upper frame (42) is an inclined frame structure and is arranged in a mirror image with the swing lower frame (41). An upper sliding seat (421) is arranged at the end of the swing upper frame (42) for adjusting the height of the swing upper frame (42); The swing mechanism (5) comprises a swing arm (51) for swinging the wind grille (3); one swing mechanism (5) is mounted on the lower part of the swing upper frame (42) and is linked to suspend the upper wind grille (32) through the swing arm (51); the other swing mechanism (5) is suspended on the swing lower frame (41) and is linked to lift the lower wind grille (31) through the swing arm (51); the two swing mechanisms (5) are jointly controlled to achieve synchronous movement; The roller (9) array is located at both ends of the inner side of the swing frame (4), at the inclined upper part of the swing lower frame (41) and the inclined lower part of the swing upper frame (42), and is used for rolling support; The support hook (6) comprises a lower support hook (61) and an upper support hook (62); The lower support hook (61) is arranged on both sides of the lower part of the lower air grille (31), and comprises a mounting plate (611) and a straight hook (612); the straight hook (612) is in the shape of a long straight plate, and the outer end is connected to the mounting plate (611); one end of the lower support hook (61) is connected to the lower air grille (31), and the other end is pressed on the roller (9) and slides on the roller (9), and is used for sliding and limiting when the lower air grille (31) swings; The upper support hook (62) is arranged on both sides of the upper part of the upper air grille (32), and comprises a seat plate (621) and an L-shaped hook (622); the L-shaped hook (622) is assembled and fixed through the seat plate (621); an arc structure is provided at the inner end of the L-shaped hook (622); a roller (9) supports the L-shaped hook (622) and enables it to roll thereon; one end of the upper support hook (62) is connected to the upper air grille (32), and the other end is pressed on the roller (9) to slide, and is used for sliding limit when the upper air grille (32) swings; The slide seat (7) comprises a slide fixing frame (71) and a slide bracket (72), wherein the slide fixing frame (71) is used to fix the slide seat (7) on the frame (1), and the slide bracket (72) is in an L-shaped structure; one slide seat (7) lifts the side of the swing lower frame (41) and is used to support the swing lower frame (41) for adjustment thereon, and the other slide seat (7) is suspended on the side of the upper part of the swing upper frame (42) and is used to restrain the swing upper frame (42) so that it can be adjusted on the slide bracket (72); The chain lifting mechanism (8) comprises a wind grille opening and closing reduction motor (81) and a single-acting reduction motor (89); the single-acting reduction motor (89) is used to swing the lower frame (41) to lock and fix; the wind grille opening and closing reduction motor (81) is used to swing the lower frame (41) and the upper frame (42) to achieve the opening and closing adjustment of the lower wind grille (31) and the upper wind grille (32); The swing lower frame (41) is suspended at the lower part of the lower air grille (31) through a chain lifting mechanism (8); the swing mechanism (5) on the swing lower frame (41) links the lower air grille (31) to swing through a swing arm (51); the lower support hook (61) is pressed on the roller (9); the slideway seat (7) lifts the end of the lower air grille (31) to limit the horizontal position of the swing lower frame (41); the lower sliding seat (411) adjusts the height of the swing lower frame (41) so that the lower air grille (31) slides along the roller (9); At the same time, the swing upper frame (42) is hoisted on the upper part of the upper air grille (32) through the chain lifting mechanism (8), and the swing mechanism (5) on the swing upper frame (42) is linked to the upper air grille (32) through the rocker arm (51) to swing; the upper support hook (62) is pressed on the roller (9), the slide seat (7) limits the end of the upper air grille (32) and limits the level of the swing upper frame (42), and the upper sliding seat (421) adjusts the height of the swing upper frame (42) so that the upper air grille (32) slides along the roller (9); the chain lifting mechanism (8) links the lower air grille (31) with the upper air grille (32) and adjusts the opening and closing, and the swing mechanism (5) causes them to swing synchronously.
2. The low-pressure air grille swinging device for a glass tempering furnace according to claim 1 is characterized in that: The chain lifting mechanism (8) comprises a hanging plate (80), a wind grille opening and closing reduction motor (81), double output end sprockets (82), a driving sprocket (83), a chain rotating shaft (84), a driven sprocket (85), a chain pulley (86), a tensioning sprocket (87), a linkage shaft (88) and a single-acting reduction motor (89); A wind grille opening and closing reduction motor (81) is mounted on the top of the frame (1), chain rotating shafts (84) are arranged on both sides of the wind grille opening and closing reduction motor (81), the wind grille opening and closing reduction motor (81) has dual output ends and is provided with dual output end sprockets (82), and the dual output end sprockets (82) are connected to the transmission sprockets (83) on the chain rotating shafts (84) on both sides through a group of chains to form a transmission chain; A driven sprocket (85) is arranged on the chain rotating shaft (84), a hanging plate (80) is arranged at the bottom of the swing lower frame (41) for locking and fixing the chain, and chain wheels (86) are arranged at both ends of the swing upper frame (42), and the driven sprocket (85) and the chain wheels (86) are located in corresponding positions; a single-acting reduction motor (89) is arranged on the swing upper frame (42), and the single-acting reduction motor (89) is connected to a linkage shaft (88), and a tensioning sprocket (87) is arranged on the linkage shaft (88), and the tensioning sprocket (87) is two sprockets arranged in parallel, and are respectively connected to the chain wheels (86) in a corresponding position, and one end of the chain starts from the hanging plate (80), passes through the driven sprocket (85), bypasses the chain wheels (86), and is wound around the tensioning sprocket (87) in a corresponding position, so as to form a linkage chain to position the swing lower frame (41); When the single-acting reduction motor (89) drives the linkage shaft (88), the tensioning sprocket (87) rotates to tighten or loosen the chain, and the chain passes through the driven sprocket (85) and around the chain wheel (86) to pull the hanging plate (80), so that the swing lower frame (41) rises or falls, and the swing lower frame (41) is assembled, and the opening and closing between the lower air grille (31) and the upper air grille (32) are controlled; When the air grille opening and closing reduction motor (81) drives the dual output end sprockets (82) to drive the chain rotating shaft (84) to rotate respectively, the driven sprocket (85) on the chain rotating shaft (84) rotates accordingly, realizing the linkage of the swinging lower frame (41) and the swinging upper frame (42), so that the lower air grille (31) and the upper air grille (32) swing synchronously.
3. The low-pressure air grille swinging device for a glass tempering furnace according to claim 1 is characterized in that: The rocking mechanism (5) comprises a rocking arm (51), a rocking reduction motor (52), a rocking arm support (53), a rotating shaft (54), a rotating shaft seat (55), a connecting plate (56), an eccentric connecting plate (57) and a rocking arm connecting shaft (58); The swing mechanism (5) is mounted on the swing frame (4). A rotating shaft (54) is arranged at the output end of the swing reduction motor (52). The rotating shaft (54) is supported and fixed by a rotating shaft seat (55) equipped with a bearing. A connecting plate (56) is arranged at the outer end of the rotating shaft (54). The outer end of the connecting plate (56) is connected to an eccentric connecting plate (57). An eccentrically connected rocker arm connecting shaft (58) is mounted on the eccentric connecting plate (57). The rocker arm connecting shaft (58) is connected to the rocker arm (51). The rocker arm (51) is a rod-shaped structure. A rocker arm connecting sleeve (511) is arranged at one end. A rolling bearing is arranged in the rocker arm connecting sleeve (511). The rocker arm connecting shaft (58) is connected to the rocker arm (51) through the rocker arm connecting sleeve (511). The other end of the rocker arm (51) is connected to the wind grille (3) through a rocker arm support (53).
4. The low-pressure air grille swinging device for a glass tempering furnace according to claim 1 is characterized in that: The roller (9) comprises a groove wheel (91), a roller wheel (911), a pin shaft (92), a bracket (93) and a screw (94); The support seat (93) comprises a bottom plate (931) and an ear plate (932); the bottom plate (931) is a rectangular plate, and symmetrical ear plates (932) are arranged on the bottom plate (931); the ear plates (932) are provided with shaft holes for assembling the pin shaft (92); the pin shaft (92) is a stepped cylindrical pin, and the end thereof is locked and fixed by a screw (94); the roller (9) is sleeved on the pin shaft (92) and supported and fixed by the ear plate (932); wherein the roller (9) comprises a groove wheel (91) and a roller wheel (911); the roller (9) array has a groove wheel (91) at one end inside the swing frame (4), and a roller wheel (911) at the other end; the groove wheel (91) is provided with a wing plate, which is arranged at one end inside the swing frame (4) to perform sliding limit on the upper support hook (62) and the lower support hook (61).
5. The low-pressure air grille swinging device for a glass tempering furnace according to claim 1 is characterized in that: An anti-deformation fixing assembly (10) is provided on the upper air grille (32), and the anti-deformation fixing assembly (10) comprises a screw rod (101), a fixing seat (102), a pad (103) and a nut (104); The pad (103) is an L-shaped plate structure and is seated on the upper air grille (32); a fixing seat (102) is arranged on the pad (103); a screw rod (101) is mounted in the middle of the fixing seat (102); the screw rod (101) is assembled with an L-shaped hook (622) of the upper support hook (62) and is screwed together via a nut (104); the L-shaped hook (622) is sleeved on the screw rod (101) to form a support point at the suspended end of the upper support hook (62).
6. The low-pressure air grille swinging device for a glass tempering furnace according to claim 1 is characterized in that: The lower sliding seat (411) comprises a back plate (4111), a lower angle frame (4112) and a lower pulley (4113); The back plate (4111) is hoisted at the lower end of the swing lower frame (41), one end of the lower angle frame (4112) is assembled on the back plate (4111), and the other end is assembled with a lower pulley (4113), and the lower pulley (4113) moves along the slideway to adjust the height position of the swing lower frame (41).
7. The low-pressure air grille swinging device for a glass tempering furnace according to claim 6 is characterized in that: The upper sliding seat (421) comprises a fixed base (4211), a first pulley bracket (4212), a second pulley bracket (4213) and an upper pulley (4214); The fixed base (4211) is located at the upper end of the swing upper frame (42); the first pulley bracket (4212) and the second pulley bracket (4213) are connected to each other in an interlaced manner; the length between the first pulley bracket (4212) and the second pulley bracket (4213) can be adjusted; the first pulley bracket (4212) is connected to the fixed base (4211); the upper pulley (4214) is assembled on the second pulley bracket (4213); the upper pulley (4214) moves along the slide rail to adjust the height position of the swing upper frame (42).
8. The low-pressure air grille swinging device for a glass tempering furnace according to claim 7 is characterized in that: The upper pulley (4214) and the lower pulley (4113) are standard parts with the same specifications.
Citation Information
Cited By
Low-pressure air grid swinging device of glass tempering furnace
CN118459074A