A real-time monitoring dyeing machine

Abstract

The utility model discloses a real-time monitoring dyeing machine, including a dyeing component; a monitoring component, wherein the monitoring component includes a support frame, a driving motor, a leveling roller, a guide roller, a placement plate, a slide rail, a slider and a camera; the support frame is fixedly connected to the outer position of the lower end of the fixed frame, the driving motor is fixedly connected to the outer end position of one side of the support frame, the leveling roller is sleeved at the upper end position of one side of the inner part of the support frame, the guide roller is sleeved at the lower end position of one side of the inner part of the support frame, the placement plate is fixedly connected to the central position of the inner part of the support frame, the slide rail is fixedly connected to the lower end position of the inner part of the support frame, the slider is sleeved at the upper end position of the slide rail, and the camera is fixedly connected to the upper end position of the slider. The dyed cloth to be printed and dyed can be laid flat on the outer surface of the placement plate, and photographed by a camera, so as to compare the color and pattern of the printed and dyed cloth, monitor the quality of the finished printed and dyed cloth, and avoid a large number of bad effects.

Description

Technical Field

[0001] The utility model relates to the technical field of dyeing machines, in particular to a real-time monitoring dyeing machine. Background Art

[0002] As an important part of textile processing, the printing and dyeing industry is directly related to the appearance quality and performance of products. In order to improve the quality level of printing and dyeing products, it is necessary to improve the printing and dyeing process and technology and improve the accuracy and consistency of the production process. Therefore, companies in the printing and dyeing industry have introduced digital and automation technologies to improve the data collection and processing capabilities in the printing and dyeing process.

[0003] When existing dyeing machines are printing and dyeing, although they monitor multiple dyeing machine control computers to achieve control over the dyeing process and record data throughout the dyeing process, they do not monitor the finished products after printing and dyeing. This will cause the surface data to be within the normal range, but deviations in the printed and dyed products cannot be discovered in time, resulting in a large amount of waste. Utility Model Content

[0004] The utility model aims to provide a dyeing machine with real-time monitoring, so as to solve the problem that, when the existing dyeing machine is printing and dyeing, although it monitors multiple dyeing machine control computers to achieve control over the dyeing process and record data of the entire dyeing process, the finished product after printing and dyeing is not monitored, which will cause the surface data to be within the normal range, but the printed and dyed finished product has deviations and cannot be discovered in time, resulting in the generation of a large number of waste products.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is a real-time monitoring dyeing machine, comprising:

[0007] A dyeing assembly, the dyeing assembly comprising a fixing frame;

[0008] A monitoring component, the monitoring component comprising a support frame, a drive motor, a leveling roller, a guide roller, a placement plate, a slide rail, a slider and a camera;

[0009] The support frame is fixedly connected to the outer position of the lower end of the fixed frame, the driving motor is fixedly connected to the outer end position of one side of the support frame, the leveling roller is sleeved at the upper end position of one side of the inner part of the support frame, the guide roller is sleeved at the lower end position of one side of the inner part of the support frame, the placement plate is fixedly connected to the central position inside the support frame, the slide rail is fixedly connected to the bottom end position of the outer side inside the support frame, the slider is sleeved at the upper end position of the slide rail, and the camera is fixedly connected to the upper end position of the slider.

[0010] Furthermore, the dyeing assembly also includes a dyeing tank and a cloth guide roller;

[0011] The fixing frame is fixedly connected to the outer side of the upper end of the dyeing tank, and the cloth guide roller is fixedly sleeved to the lower end of the fixing frame.

[0012] Furthermore, opposite thread structures are provided on the outer surfaces of both ends of the leveling roller, and the outer ends of the leveling roller are fixedly connected to the output shaft of the driving motor.

[0013] Furthermore, the camera is flush with the outer side surface of the placement plate, and the guide roller is located below the leveling roller.

[0014] Furthermore, it also includes a movable assembly, which includes a guide plate, a hollow groove, a support rod, a squeezing roller, a support block and a collection box;

[0015] The guide plate is fixedly connected to one side of the fixing frame, hollow grooves are opened on both sides of the fixing frame, both ends of the support rod extend outward through the hollow grooves, the squeezing roller is sleeved on the outer surface of the support rod, the support block is fixedly connected to both sides of the fixing frame, and the collection box is fixedly connected to the inner side of the lower end of the support block.

[0016] Furthermore, the guide plate is an inclined structure, the collection box is located below the guide plate, and threaded structures are provided on the outer surfaces of both ends of the support rod.

[0017] Compared with the prior art, the advantages of the present invention are:

[0018] 1. The utility model sets a monitoring component and uses a driving motor to drive the leveling roller to rotate. The leveling roller can flatten the dyed cloth, so that the dyed cloth is spread on the placement board, and then the dyed cloth outside the flattened placement board is photographed by a camera, so as to compare the color and pattern of the printed and dyed cloth, monitor the quality of the printed and dyed cloth, avoid a large number of defective products, improve the recognition surface and recognition accuracy, and thus significantly improve the qualitative quality of the dyeing and finishing of the sofa fabric.

[0019] 2. Based on beneficial effect 1, by setting up a movable component, by placing the dyed cloth on the upper end of the guide plate, and by moving the squeezing roller downward, the squeezing roller squeezes the dyed cloth on the upper end of the guide plate, so that excess dye on the dyed cloth is squeezed and flows along the guide plate to the inside of the collection box, avoiding excessive dye dripping on the ground and the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 This is the front view of the utility model;

[0022] Figure 2 This is a structural diagram of the dyeing component of the utility model;

[0023] Figure 3 This is a structural diagram of the monitoring component of the utility model;

[0024] Figure 4 This is a structural diagram of the active components of the utility model.

[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0026] 11. Dyeing trough; 12. Fixed frame; 13. Cloth guide roller; 21. Support frame; 22. Driving motor; 23. Leveling roller; 24. Guide roller; 25. Placement plate; 26. Slide rail; 27. Sliding block; 28. Camera; 31. Guide plate; 32. Hollow trough; 33. Support rod; 34. Squeeze roller; 35. Support block; 36. Collecting box. DETAILED DESCRIPTION

[0027] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0029] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0030] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0031] See also Figure 1-3 As shown, this embodiment is a real-time monitoring dyeing machine, comprising:

[0032] A dyeing assembly, the dyeing assembly includes a fixing frame 12;

[0033] Monitoring assembly, the monitoring assembly includes a support frame 21, a drive motor 22, a leveling roller 23, a guide roller 24, a placement plate 25, a slide rail 26, a slider 27 and a camera 28;

[0034] The support frame 21 is fixedly connected to the outer side of the lower end of the fixed frame 12, the driving motor 22 is fixedly connected to the outer side of one side of the support frame 21, the leveling roller 23 is sleeved at the upper end of one side of the inner part of the support frame 21, the guide roller 24 is sleeved at the lower end of one side of the inner part of the support frame 21, the placement plate 25 is fixedly connected to the central position of the inner part of the support frame 21, the slide rail 26 is fixedly connected to the lower end of the inner part of the support frame 21, the slider 27 is sleeved at the upper end of the slide rail 26, and the camera 28 is fixedly connected to the upper end of the slider 27;

[0035] The support frame 21 is used to support the driving motor 22, the driving motor 22 is used to drive the leveling roller 23 to rotate, the leveling roller 23 is used to flatten the dyed cloth, the guide roller 24 is used to cooperate with the leveling roller 23 to keep a certain tension on the dyed cloth, the placement plate 25 is used to flatten the outer side of the dyed cloth, the slide rail 26 is used to support and guide the slider 27, the slider 27 is used to support the camera 28, and the camera 28 is used to monitor the outer surface of the dyed cloth;

[0036] The dyeing assembly also includes a dyeing tank 11 and a cloth guide roller 13;

[0037] The fixing frame 12 is fixedly connected to the outer side of the upper end of the dyeing tank 11, and the cloth guide roller 13 is fixedly sleeved to the lower end of the fixing frame 12;

[0038] The dyeing tank 11 is used for printing and dyeing the cloth, the fixing frame 12 is used for supporting the cloth guide roller 13, and the cloth guide roller 13 is used for leading the cloth out of the dyeing tank 11;

[0039] The outer surfaces of both ends of the leveling roller 23 are provided with opposite thread structures, and the outer ends of the leveling roller 23 are fixedly connected to the output shaft of the driving motor 22;

[0040] When the driving motor 22 rotates, the driving motor 22 drives the leveling roller 23 to rotate, and the leveling roller 23 spreads the dyed cloth to both sides;

[0041] The camera 28 is flush with the outer side of the placement plate 25, and the guide roller 24 is located below the leveling roller 23;

[0042] The camera 28 can take pictures of the dyed fabric on the outer side of the placement board 25, thereby improving the recognition surface and recognition accuracy, thereby significantly improving the qualitative quality of the dyeing and finishing of the sofa fabric;

[0043] Working principle: After the dyed cloth is printed and dyed by the dye trough 11, the dyed cloth is driven by the cloth guide roller 13 to move outward, and the dyed cloth is laid on the outer surface of the leveling roller 23, and is led downward from the guide roller 24 through the placement plate 25, and then the drive motor 22 is started, and the drive motor 22 drives the leveling roller 23 to rotate. The rotation of the leveling roller 23 causes the dyed cloth to spread out to both sides, and because the dyed cloth is supported by the guide roller 24 and the placement plate 25 to maintain a certain tension, the dyed cloth can be attached to the outer surface of the placement plate 25, and then the slider 27 is moved, so that the slider 27 drives the camera 28 to move, so that the camera 28 can shoot the dyed cloth on the outer side of the placement plate 25, thereby realizing the monitoring of the printing and dyeing effect of the dyed cloth, improving the recognition surface and recognition accuracy, and then significantly improving the qualitative quality of the dyeing and finishing of the sofa fabric, avoiding energy waste due to rework and repair, and thus reducing the dyeing and finishing cost.

[0044] See also Figure 4 As shown, this embodiment is based on the above embodiment and also includes:

[0045] A movable assembly, the movable assembly includes a guide plate 31, a hollow groove 32, a support rod 33, a squeeze roller 34, a support block 35 and a collection box 36;

[0046] The guide plate 31 is fixedly connected to one side of the fixing frame 12, the hollow groove 32 is opened at both sides of the fixing frame 12, the two ends of the support rod 33 pass through the hollow groove 32 and extend outward, the squeezing roller 34 is sleeved on the outer surface of the support rod 33, the support block 35 is fixedly connected to both sides of the fixing frame 12, and the collection box 36 is fixedly connected to the inner side of the lower end of the support block 35;

[0047] The guide plate 31 is used to guide the dye and place the dyed cloth, the hollow groove 32 is used to place the support rod 33, the support rod 33 is used to support the squeezing roller 34, the squeezing roller 34 is used to squeeze the dyed cloth, the support block 35 is used to support the collection box 36, and the collection box 36 is used to collect the dye;

[0048] The guide plate 31 is an inclined structure, the collection box 36 is located below the guide plate 31, and the outer surfaces of both ends of the support rod 33 are provided with thread structures;

[0049] When the excess dye on the dyed cloth is squeezed by the squeezing roller 34, it can flow downward along the guide plate 31 and enter the interior of the collection box 36;

[0050] Working principle: when the dyed cloth is led outward, the dyed cloth is placed at the upper end of the guide plate 31, and the support rod 33 is moved to the inner position of the hollow groove 32, so that the support rod 33 can drive the squeezing roller 34 to move downward. When the squeezing roller 34 moves to the outside of the dyed cloth, the support rod 33 is fixed to the inner position of the fixed frame 12 by the threaded structure at both ends of the support rod 33 using a nut. At this time, when the cloth guide roller 13 leads the dyed cloth outward, the dyed cloth moves outward and is squeezed by the squeezing roller 34, so that the excess dye on the dyed cloth is squeezed to the upper end of the guide plate 31, and the dye moves downward along the guide plate 31 and enters the inside of the collection box 36. At this time, the dye on the outer surface of the dyed cloth will not drip downward due to the movement of the dyed cloth.

[0051] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0052] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A real-time monitoring dyeing machine, characterized in that: include: A dyeing assembly, the dyeing assembly comprising a fixing frame (12); A monitoring component, the monitoring component comprising a support frame (21), a drive motor (22), a leveling roller (23), a guide roller (24), a placement plate (25), a slide rail (26), a slider (27) and a camera (28); The support frame (21) is fixedly connected to the outer side of the lower end of the fixed frame (12), the driving motor (22) is fixedly connected to the outer side of one side of the support frame (21), the leveling roller (23) is sleeved at the upper side of one side of the interior of the support frame (21), the guide roller (24) is sleeved at the lower side of one side of the interior of the support frame (21), the placement plate (25) is fixedly connected to the central position of the interior of the support frame (21), the slide rail (26) is fixedly connected to the lower side of the interior of the support frame (21), the slider (27) is sleeved at the upper side of the slider (26), and the camera (28) is fixedly connected to the upper side of the slider (27).

2. A real-time monitoring dyeing machine according to claim 1, characterized in that: The dyeing assembly further comprises a dyeing tank (11) and a cloth guide roller (13); The fixing frame (12) is fixedly connected to the outer side of the upper end of the dyeing tank (11), and the cloth guide roller (13) is fixedly sleeved at the lower end of the fixing frame (12).

3. A real-time monitoring dyeing machine according to claim 1, characterized in that: The outer surfaces of both ends of the leveling roller (23) are provided with opposite thread structures, and the outer ends of the leveling roller (23) are fixedly connected to the output shaft of the driving motor (22).

4. A real-time monitoring dyeing machine according to claim 1, characterized in that: The camera (28) is flush with the outer side surface of the placement plate (25), and the guide roller (24) is located below the leveling roller (23).

5. A real-time monitoring dyeing machine according to claim 1, characterized in that: It also includes a movable assembly, which includes a guide plate (31), a hollow groove (32), a support rod (33), a squeezing roller (34), a support block (35) and a collection box (36); The guide plate (31) is fixedly connected to a position on one side of the interior of the fixing frame (12); the hollow groove (32) is provided at positions on both sides of the fixing frame (12); both ends of the support rod (33) penetrate through the hollow groove (32) and extend outward; the squeezing roller (34) is sleeved on the outer surface of the support rod (33); the support block (35) is fixedly connected to positions on both sides of the fixing frame (12); and the collection box (36) is fixedly connected to the inner side of the lower end of the support block (35).

6. A real-time monitoring dyeing machine according to claim 5, characterized in that: The guide plate (31) is an inclined structure, the collection box (36) is located below the guide plate (31), and thread structures are provided on the outer surfaces of both ends of the support rod (33).

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