Needle inspection machine for clothing production
By using mobile auxiliary metal sensors and fixed-installed main metal sensors in the needle inspection machine for clothing production, combined with a bidirectional screw system driven by servo motor, the problem of detection blind spots is solved, and a comprehensive metal detection and efficient detection process is achieved.
Patent Information
- Application Number
- CN202421433993.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-21
Smart Images

Figure CN222730210U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of needle inspection machines, in particular to a needle inspection machine for clothing production. Background Art
[0002] Needle detector is also called needle testing machine. It is a ferromagnetic metal sensing instrument. It is a detection instrument applied in the textile industry under the classification of metal detectors. It is mainly used for the detection of ferromagnetic metal foreign bodies in textiles. When the goods passing through the needle detector have broken needles or contain substances such as ferrous metal, the needle detector will not allow them to pass. When ferrous metal is detected, the needle detector will automatically alarm, and usually the conveyor belt will retract to the original position where the goods are placed (other actions and rejection mechanisms can also be selected); the inspector can judge the location of the broken needle according to the position of the broken needle signal indicator light. On the contrary, if no metal is detected, the goods can pass through the needle detector channel.
[0003] After searching, publication number CN210287900U discloses a needle detector for clothing production, which relates to the technical field of needle detectors, specifically a needle detector for clothing production, including a frame, a support leg is fixedly installed at the bottom of the frame, a conveyor belt is arranged in the middle of the frame, and a fixed frame is fixedly installed on the top of the frame, the front of the frame is fixedly connected to the support frame, and the back of the support frame is fixedly connected to two clamping blocks which are symmetrical with each other with the support frame as the axis, and the insides of the two clamping blocks are fixedly connected with scraping sponges by bolts. The utility model can clean the conveyor belt at any time by arranging a scraping sponge in close contact with the outside of the conveyor belt on the conveyor belt, which solves the problem that the towel needs to be washed and wrung out when the needle detector is used for a long time, and it is time-consuming to pass the towel through the bottom of the conveyor belt from the bottom of the machine to clean it, thereby improving the convenience of the device.
[0004] However, since the metal detection element of the needle detector is fixed, in actual use, due to the influence of the detection range of the metal detection element and the size of the clothing, there are often blind spots in the detection. The conventional solution requires the clothing to pass through the needle detector again for metal detection, which prolongs the clothing detection time and thus affects the detection efficiency of the clothing.
[0005] To this end, a needle inspection machine for clothing production is proposed, which has the advantages of expanding the inspection range and improving the inspection efficiency, thereby solving the problems in the above-mentioned background technology. Utility Model Content
[0006] The utility model aims to solve the shortcomings of the prior art and proposes a needle inspection machine for clothing production.
[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a needle inspection machine for clothing production, comprising a frame, a transmission motor is fixedly installed on the side wall surface of the frame, and a transmission roller is fixedly connected to the output end of the transmission motor through a coupling, an auxiliary roller is installed inside the frame to rotate parallel to the transmission roller, and a conveyor belt is wound around the surface of the auxiliary roller and the transmission roller, a detection frame is fixedly connected to the middle of the top surface of the frame corresponding to the conveyor belt, and a main metal sensor is fixed on the middle of the inner side of the detection frame, and a controller is installed at the inner corner of the detection frame, a groove is opened on the top of the detection frame, and a servo motor is fixedly installed on the inner side of the groove, A large gear is fixedly connected to the output end of the servo motor, a bidirectional screw is rotatably installed at the edge of the inner groove through a shaft seat, and a small gear meshing with the large gear is fixed to the middle of the bidirectional screw, threaded sleeves are threadedly connected to both ends of the bidirectional screw, and the two threaded sleeves respectively penetrate the detection frame and are fixed with a detection block, an auxiliary metal sensor is installed on the bottom surface of the detection block corresponding to the conveyor belt, a collection box is welded to the tail end of the frame, an alarm is fixedly installed on the edge of the top surface of the detection frame, and the alarm is electrically connected to the output end of the controller, and the main metal sensor and the auxiliary metal sensor are both electrically connected to the controller.
[0008] As a further description of the above technical solution: a clothing conveying opening is opened on the top surface of the frame corresponding to the conveyor belt, and a maintenance opening is opened on the bottom surface of the frame corresponding to the conveyor belt.
[0009] As a further description of the above technical solution: the through groove on the side of the detection frame is provided with a guide opening of a strip structure, and the size of the inner space of the guide opening is adapted to the size of the threaded sleeve.
[0010] As a further description of the above technical solution: the detection block is an overall square structure, and one side of the detection block is in contact with the detection frame.
[0011] As a further description of the above technical solution: bearing seats are arranged at both ends of the auxiliary rollers arranged in parallel with the driving rollers in the frame, and the bearing seats are connected to the inner wall of the frame.
[0012] As a further description of the above technical solution: a sloped surface is provided at the rear end of the frame corresponding to the collection box.
[0013] The utility model has the following beneficial effects:
[0014] In the utility model, by starting the servo motor in the groove to rotate forward and reverse, the large gear arranged at the output end of the servo motor drives the bidirectional screw to rotate forward and reverse under the meshing action with the small gear, and then the two threaded sleeves move toward or away from the surface of the bidirectional screw, so that the two threaded sleeves respectively drive the corresponding detection blocks to reciprocate in the horizontal direction, so as to achieve the purpose of adjusting the position of the auxiliary metal sensor on the detection block, combined with the main metal sensor fixedly installed in the middle of the inner side of the detection frame, as the conveyor belt transports the clothing through the detection frame, the metal remaining in the clothing is synchronously detected by the main metal sensor and the two auxiliary metal sensors, so as to achieve the purpose of all-round detection of the clothing. Compared with the existing needle detection machine, the auxiliary metal sensor installed in a movably manner is used, and the main metal sensor fixedly installed in the middle of the inner side of the detection frame is used to expand the detection range and improve the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a structural schematic diagram of a needle inspection machine for garment production according to the utility model;
[0016] Figure 2 This is a left view of a needle inspection machine for garment production according to the utility model;
[0017] Figure 3 The utility model is a cross-sectional view of a detection frame of a needle detection machine for garment production.
[0018] Legend:
[0019] 1. Frame; 2. Transmission motor; 3. Conveyor belt; 4. Detection frame; 5. Collection box; 6. Alarm; 7. Groove; 8. Bidirectional screw; 9. Threaded sleeve; 10. Detection block; 11. Transmission roller; 12. Main metal sensor; 13. Auxiliary metal sensor; 14. Guide port; 15. Controller; 16. Servo motor; 17. Large gear; 18. Small gear. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] According to an embodiment of the utility model, a needle inspection machine for garment production is provided.
[0022] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-3As shown, a needle inspection machine for clothing production according to an embodiment of the utility model comprises a frame 1, a transmission motor 2 is fixedly installed on the side wall of the frame 1, and a transmission roller 11 is fixedly connected to the output end of the transmission motor 2 through a coupling, an auxiliary roller is installed inside the frame 1 to rotate parallel to the transmission roller 11, and a conveyor belt 3 is wound around the surface of the auxiliary roller and the transmission roller 11, a detection frame 4 is fixedly connected to the middle of the top surface of the frame 1 corresponding to the conveyor belt 3, and a main metal sensor 12 is fixed to the middle of the inner side of the detection frame 4, and a controller 15 is installed at the inner corner of the detection frame 4, and the detection A groove 7 is provided at the top of the frame 4, and a servo motor 16 is fixedly installed on the inner side of the groove 7, a large gear 17 is fixedly connected to the output end of the servo motor 16, a bidirectional screw 8 is rotatably installed at the edge of the groove 7 through the shaft seat, and a small gear 18 meshing with the large gear 17 is fixed in the middle of the bidirectional screw 8, both ends of the bidirectional screw 8 are threadedly connected with threaded sleeves 9, and the two threaded sleeves 9 respectively penetrate the detection frame 4 and are fixed with a detection block 10, the bottom surface of the detection block 10 is installed with an auxiliary metal sensor 13 corresponding to the conveyor belt 3, and the tail end of the frame 1 is welded There is a collection box 5, an alarm 6 is fixedly installed on the edge of the top surface of the detection frame 4, and the alarm 6 is electrically connected to the output end of the controller 15, the main metal sensor 12 and the auxiliary metal sensor 13 are both electrically connected to the controller 15, in order to achieve the purpose of conveniently finding the metal position in the clothing, the servo motor 16 is electrically connected to the output end of the controller 15, when the metal inside the clothing is detected, the controller 15 simultaneously cuts off the power supply of the servo motor 16 when the alarm 6 is started to alarm, so that the metal exists below the stop position of the detection block 10, wherein a group of threads in opposite directions are respectively arranged at both ends of the bidirectional screw 8, and each group of threads corresponds to a thread sleeve 9, and the control circuit of the controller 15 can be realized by simple programming by technicians in this field, the wiring diagram of the power element and the provision of power supply belong to the common knowledge in this field, and they are only used without modification, so the control method and circuit connection are not described in detail, the device is provided with a control switch matching with the transmission motor 2, and the installation position of the control switch is selected according to the actual use requirements, so as to facilitate the operator to operate and control;
[0023] In one embodiment, a clothing conveying opening is provided on the top surface of the frame 1 corresponding to the conveyor belt 3, and a maintenance opening is provided on the bottom surface of the frame 1 corresponding to the conveyor belt 3. The clothing conveying opening is provided to facilitate conveying of clothing, and the maintenance opening is provided to facilitate maintenance of the conveyor belt 3.
[0024] In one embodiment, a guide opening 14 of a strip-shaped structure is provided in the side through groove 7 of the detection frame 4, and the size of the inner space of the guide opening 14 is adapted to the size of the threaded sleeve 9. The setting of the guide opening 14 facilitates the threaded sleeve 9 to make way for the smooth movement of the detection block 10.
[0025] In one embodiment, the detection block 10 is a square structure as a whole, and one side of the detection block 10 is in contact with the detection frame 4, that is, the detection block 10 is in contact with the detection frame 4 to maintain the stability of the detection block 10 during the moving stage.
[0026] In one embodiment, bearing seats are provided at both ends of the auxiliary rollers arranged in parallel to the driving roller 11 in the frame 1, and the bearing seats are connected to the inner wall of the frame 1. Through the arrangement of the driving roller 11 and the auxiliary rollers, support is provided for the conveyor belt 3 and the transmission of the conveyor belt 3 is facilitated.
[0027] In one embodiment, a sloped surface is provided at the tail end of the frame 1 corresponding to the collection box 5. Through the setting of the sloped surface, the clothes conveyed by the conveyor belt 3 can slide into the collection box 5 under the action of the sloped surface, which is convenient for subsequent processing and handling of the clothes.
[0028] Working principle:
[0029] When in use, firstly, the garment to be inspected is laid flat on the conveyor belt 3 of the frame 1, and then the transmission motor 2 is started to drive the transmission roller 11 fixed at its output end to rotate, so that the conveyor belt 3 wound on the surface of the transmission roller 11 conveys the garment to pass through the inspection frame 4. At this time, by starting the servo motor 16 in the groove 7 to rotate forward and reverse, the large gear 17 set at the output end of the servo motor 16 drives the bidirectional screw 8 to rotate forward and reverse under the action of meshing with the small gear 18, and then the two threaded sleeves 9 move toward or away from each other on the surface of the bidirectional screw 8, so that the two threaded sleeves 9 respectively drive the corresponding inspection block 10 to reciprocate in the horizontal direction, and the guide port 14 set on the side of the inspection frame 4 The movement of the threaded sleeve 9 is guided to achieve the purpose of adjusting the position of the auxiliary metal sensor 13 on the detection block 10. Combined with the main metal sensor 12 fixedly installed in the middle of the inner side of the detection frame 4, as the conveyor belt 3 conveys the clothing through the detection frame 4, the metal remaining in the clothing is synchronously detected by the main metal sensor 12 and the two auxiliary metal sensors 13. When the main metal sensor 12 or the auxiliary metal sensor 13 detects metal, it is fed back to the controller 15 in the form of an electrical signal. The controller 15 activates the alarm 6 to alarm, providing the staff with a timely removal of metal foreign matter. The clothing that has been detected is introduced into the collection box 5 under the conveying action of the conveyor belt 3.
[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A needle inspection machine for garment production, comprising a frame (1), characterized in that: A transmission motor (2) is fixedly mounted on the side wall of the frame (1), and a transmission roller (11) is fixedly connected to the output end of the transmission motor (2) via a coupling. An auxiliary roller is rotatably mounted inside the frame (1) parallel to the transmission roller (11), and a conveyor belt (3) is wound around the surfaces of the auxiliary roller and the transmission roller (11). A detection frame (4) is fixedly mounted in the middle of the top surface of the frame (1) corresponding to the conveyor belt (3), and a main metal sensor (12) is fixedly mounted in the middle of the inner side of the detection frame (4), and a controller (15) is mounted at the inner corner of the detection frame (4). A groove (7) is formed on the top of the detection frame (4), and a servo motor (16) is fixedly mounted on the inner side of the groove (7). A large gear (17) is fixedly mounted on the output end of the servo motor (16), and the groove (7 ) is rotatably mounted on the inner edge of the frame (1) through an axle seat, and a small gear (18) meshingly connected to a large gear (17) is fixed in the middle of the bidirectional screw (8), threaded sleeves (9) are threadedly connected to both ends of the bidirectional screw (8), and the two threaded sleeves (9) respectively penetrate the detection frame (4) and are fixed with a detection block (10), and an auxiliary metal sensor (13) is installed on the bottom surface of the detection block (10) corresponding to the conveyor belt (3), a collection box (5) is welded at the tail end of the frame (1), an alarm (6) is fixedly mounted on the edge of the top surface of the detection frame (4), and the alarm (6) is electrically connected to the output end of the controller (15), and the main metal sensor (12) and the auxiliary metal sensor (13) are both electrically connected to the controller (15).
2. The needle inspection machine for garment production according to claim 1, characterized in that: A clothing conveying opening is provided on the top surface of the frame (1) corresponding to the conveyor belt (3), and a maintenance opening is provided on the bottom surface of the frame (1) corresponding to the conveyor belt (3).
3. The needle inspection machine for garment production according to claim 1, characterized in that: The through groove (7) on the side of the detection frame (4) is provided with a guide opening (14) of a strip-shaped structure, and the size of the inner space of the guide opening (14) is adapted to the size of the threaded sleeve (9).
4. The needle inspection machine for garment production according to claim 1, characterized in that: The detection block (10) is of a square structure as a whole, and one side of the detection block (10) is in contact with the detection frame (4).
5. The needle inspection machine for garment production according to claim 1, characterized in that: Both ends of the auxiliary rollers arranged in parallel with the driving roller (11) in the frame (1) are provided with bearing seats, and the bearing seats are connected to the inner wall of the frame (1).
6. The needle inspection machine for garment production according to claim 1, characterized in that: The rear end of the frame (1) is provided with a slope surface corresponding to the collection box (5).
Citation Information
Patent Citations
Needle detector for garment production
CN210287900U