A water-cooled star-shaped slag discharge device
By designing the cooling chambers of the shell, shaft and plate in the slag discharge device and optimizing the flow path of the coolant, the equipment expansion and stress deformation problems caused by the uncooled blades are solved, which extends the equipment life and improves the cooling effect.
Patent Information
- Application Number
- CN202421373159.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-17
AI Technical Summary
When the existing slag discharge device treats high-temperature slag, the blades are not cooled, which may cause the equipment to expand and deform stress under high-temperature operating conditions, affecting its service life, and may explode when dealing with salt-containing materials.
A water-cooled star-type slag discharge device is designed, including a housing cooling chamber, axle cooling chamber and a plate cooling chamber to ensure that all components in contact with high-temperature materials have a cooling structure, avoid expansion and stress deformation, and optimize the flow path of the coolant through limiting guide holes and partition design.
It effectively extends the service life of the equipment, ensures no expansion and stress deformation under high temperature conditions, and improves the cooling effect by optimizing the cooling structure, avoiding the risk of explosion.
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Figure CN222732831U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of discharge valve processing, in particular to a water-cooled star-shaped slag discharge device. Background Art
[0002] During the hazardous waste process, high-temperature slag is produced, usually at a temperature of 1100°C. These slags need to be effectively cooled and discharged to prevent damage to equipment and the environment. Currently, the commonly used slag discharge devices include water-sealed slag discharge devices and water-cooled jacketed slag discharge devices.
[0003] The slag produced by the water-sealed slag discharge device will contain a large amount of water, and subsequent drying equipment is required. When encountering salt-containing materials, the high-temperature salt will produce a violent chemical reaction when it comes into contact with water due to the high-temperature molten salt. This reaction will cause the salt to decompose rapidly in an instant, releasing a large amount of heat energy, and may even cause an explosion.
[0004] Commonly used water-cooled jacket slag discharge devices, such as Chinese patent CN113479612A, disclose a high-temperature air-locking discharge valve. This patent uses water to cool the shell and the main shaft so that the shell and the main shaft will not expand or deform under stress under high-temperature conditions. However, in the entire discharge process, there is another important component, the blade (flap), which will also come into contact with the high-temperature material, but this patent does not have a structure for cooling the blade. Utility Model Content
[0005] The utility model aims to provide a water-cooled star-shaped slag discharging device.
[0006] The innovation of the utility model lies in that: the application sets up a shell cooling cavity, a shaft cooling cavity and a plate cooling cavity to ensure that important components in contact with high-temperature materials have cooling structures, ensuring that these components are free from expansion agent stress deformation under high-temperature conditions, and the service life of the equipment is long.
[0007] In order to achieve the above utility model purpose, the technical solution of the utility model is:
[0008] A water-cooled star-shaped slag discharge device, comprising a shell with openings at both ends; the shell comprises an inner shell and an outer shell sleeved outside the inner shell, and the cavity between the inner shell and the outer shell forms a shell cooling cavity; a rotating body is arranged through the shell; the rotating body comprises an internal hollow rotating shaft and internal hollow flaps evenly arranged along the circumference of the outer wall of the rotating shaft; the two ends of the rotating shaft extend out of the shell and are respectively connected to bearings arranged on both sides of the shell, and rotating joints are also respectively arranged at both ends of the rotating shaft, one of the rotating joints is connected to the water inlet end, and the other is connected to the water outlet end; an inner tube with closed ends is arranged inside the rotating shaft, and the cavity between the inner tube and the rotating shaft forms a shaft cooling cavity; the inner tube and the rotating shaft are connected and fixed by a plurality of connecting rings. The connecting ring pieces are uniformly distributed with through holes in the circumferential direction; the connecting ring pieces are arranged along the axial direction of the inner tube to divide the shaft cooling cavity into a first shaft cooling cavity close to the water inlet end and a second shaft cooling cavity close to the water outlet end; a first limiting guide hole is arranged on the outer wall of the first shaft cooling cavity, and a second limiting guide hole is arranged on the outer wall of the second shaft cooling cavity; a partition is arranged inside the flap to divide the inside of the flap into a first plate cooling cavity and a second plate cooling cavity; a plurality of through holes are arranged on one side of the partition close to the free end to connect the first plate cooling cavity with the second plate cooling cavity; the first plate cooling cavity corresponds to the first shaft cooling cavity and is connected through the first limiting guide hole; the second plate cooling cavity corresponds to the second shaft cooling cavity and is connected through the second limiting guide hole.
[0009] Furthermore, the interior of the inner shell has a structure that is larger at the top and smaller at the bottom.
[0010] Furthermore, reinforcing ribs are evenly distributed around the upper circumference of the outer wall of the shell.
[0011] Furthermore, reinforcing ribs are provided on the flap.
[0012] Furthermore, a water inlet pipe is arranged at the bottom of the side wall of the shell, and a water outlet pipe is arranged at the top of the opposite side wall.
[0013] The beneficial effects of the utility model are:
[0014] First: This application sets up a shell cooling cavity, a shaft cooling cavity and a plate cooling cavity to ensure that each component in contact with high-temperature materials has a cooling structure, ensuring that these components are free from expansion agent stress deformation under high-temperature conditions, and the service life of the equipment is long.
[0015] Second: This application sets a limiting guide hole between the shaft cooling cavity and the plate cooling cavity, and sets a perforation on the side close to the free end of the partition inside the flap, so that the direction of the coolant in the plate body forms an inverted U shape, ensuring that the coolant can flow smoothly between the rotating shaft and the flap, while also being able to quickly cool the rotating shaft and the flap. The structural design is ingenious and the cooling effect is good.
[0016] Third: The inner shell has a structure that is larger at the top and smaller at the bottom, which is convenient for locking out wind. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model.
[0018] Figure 2 It is a side view of the utility model.
[0019] Figure 3 It is a top view of the utility model.
[0020] Figure 4 Schematic diagram of the flap water cooling structure.
[0021] In the figure: 10 is a shell, 11 is an inner shell, 12 is an outer shell, 13 is a shell cooling cavity, 14 is a reinforcing rib plate, 15 is a water inlet pipe, 16 is a water outlet pipe, 20 is a rotating body, 21 is a rotating shaft, 22 is a flap, 22.1 is a first plate cooling cavity, 22.2 is a second plate cooling cavity, 22.3 is a reinforcing rib, 23 is an inner tube, 24 is a shaft cooling cavity, 24.1 is a first shaft cooling cavity, 24.2 is a second shaft cooling cavity, 24.3 is a first limiting guide hole, 24.4 is a second limiting guide hole, 25 is a connecting ring, 25.1 is a through hole, 26 is a partition, 26.1 is a through hole, 30 is a bearing, 31 is a rotary joint, 32 is a sprocket, and 33 is a drive motor. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present utility model will be described clearly and completely below in conjunction with the accompanying drawings.
[0023] A water-cooled star-shaped slag discharge device, comprising a shell 10 with openings at both ends; the shell 10 comprises an inner shell 11 and an outer shell 12 sleeved outside the inner shell 11, and the cavity between the inner shell 11 and the outer shell 12 forms a shell cooling chamber 13; a rotating body 20 is arranged through the shell 10; the rotating body 20 comprises an internal hollow rotating shaft 21 and internal hollow flaps 22 evenly arranged along the circumference of the outer wall of the rotating shaft 21; the two ends of the rotating shaft 21 extend out of the shell 10 and are respectively connected to bearings 30 arranged on both sides of the shell 10, and rotating joints 31 are also respectively arranged at both ends of the rotating shaft 21, one of the rotating joints 31 is connected to the water inlet end, and the other is connected to the water outlet end;
[0024] An inner tube 23 with closed ends is arranged inside the rotating shaft 21, and a cavity between the inner tube 23 and the rotating shaft 21 forms a shaft cooling cavity 24; the inner tube 23 and the rotating shaft 21 are connected and fixed by a plurality of connecting ring pieces 25, and the connecting ring pieces 25 are evenly distributed with through holes 25.1 in the circumferential direction; the connecting ring pieces 25 are arranged axially along the inner tube 23, and the shaft cooling cavity 24 is divided into a first shaft cooling cavity 24.1 close to the water inlet end and a second shaft cooling cavity 24.2 close to the water outlet end, and a first limiting guide hole 24.3 is arranged on the outer wall of the first shaft cooling cavity 24.1, and a second limiting guide hole 24.4 is arranged on the outer wall of the second shaft cooling cavity 24.2;
[0025] A partition 26 is arranged inside the flap 22 to divide the interior of the flap 22 into a first plate cooling cavity 22.1 and a second plate cooling cavity 22.2; a plurality of through holes 26.1 are arranged on the side close to the free end of the partition 26 to connect the first plate cooling cavity 22.1 with the second plate cooling cavity 22.2; the first plate cooling cavity 22.1 corresponds to the first shaft cooling cavity 24.1 and is connected through the first limiting guide hole 24.3; the second plate cooling cavity 22.2 corresponds to the second shaft cooling cavity 24.2 and is connected through the second limiting guide hole 24.4.
[0026] Furthermore, the bearings 30 are arranged on both sides of the housing to avoid damage caused by high-temperature materials.
[0027] Furthermore, the interior of the inner shell 11 is a structure that is larger at the top and smaller at the bottom, and the structure that is larger at the top and smaller at the bottom facilitates wind locking.
[0028] Furthermore, reinforcing ribs 14 are evenly distributed around the upper circumference of the outer wall of the shell 12 .
[0029] Furthermore, reinforcing ribs 22.3 are provided on the flap 22.
[0030] Furthermore, a water inlet pipe 15 is provided at the bottom of the side wall of the shell 12, and a water outlet pipe 16 is provided at the top of the opposite side wall.
[0031] How this application works:
[0032] (refer to Figure 3 ) The driving motor 33 drives the rotating body 20 to rotate through the sprocket 32. This is the prior art and will not be described in detail here.
[0033] (refer to Figure 1 ) Water enters the shell cooling chamber 13 through the water inlet pipe 15 and flows out through the water outlet pipe 16, so as to circulate and cool the shell 10.
[0034] (refer to Figure 4) Water enters one end of the rotating shaft 21, and the coolant enters the first shaft cooling cavity 24.1. Part of the coolant enters the first plate cooling cavity 22.1 through the first limit guide hole 24.3, then enters the second plate cooling cavity 22.2 through the perforation 26.1, and then enters the second shaft cooling cavity through the second limit guide hole 24.4, and is discharged from the other end of the rotating shaft 21. Some of the coolant will also directly enter the second shaft cooling cavity 24.2 from the first shaft cooling cavity 24.1 through the through hole 25.1 on the connecting ring sheet 25, and be discharged from the other end of the rotating shaft 21; the coolant forms a circulating cooling structure between the rotating shaft 21 and the flap 22.
[0035] The described embodiments are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
Claims
1. A water-cooled star-shaped slag discharge device, comprising a shell (10) with openings at both ends; the shell (10) comprises an inner shell (11) and an outer shell (12) sleeved outside the inner shell (11), and a cavity between the inner shell (11) and the outer shell (12) forms a shell cooling cavity (13); the characteristics are: A rotating body (20) is arranged in the shell (10); the rotating body (20) comprises an internally hollow rotating shaft (21) and internally hollow flaps (22) evenly arranged along the outer wall circumference of the rotating shaft (21); both ends of the rotating shaft (21) extend out of the shell (10) and are respectively connected to bearings (30) arranged on both sides of the shell (10); rotating joints (31) are also respectively arranged at both ends of the rotating shaft (21), one of the rotating joints (31) is connected to the water inlet end, and the other is connected to the water outlet end; An inner tube (23) with closed ends is arranged inside the rotating shaft (21), and a cavity between the inner tube (23) and the rotating shaft (21) forms a shaft cooling cavity (24); the inner tube (23) and the rotating shaft (21) are connected and fixed by a plurality of connecting ring sheets (25), and the connecting ring sheets (25) have through holes (25.1) uniformly distributed in the circumferential direction; the connecting ring sheets (25) are arranged axially along the inner tube (23), and the shaft cooling cavity (24) is divided into a first shaft cooling cavity (24.1) close to the water inlet end and a second shaft cooling cavity (24.2) close to the water outlet end; a first limiting guide hole (24.3) is arranged on the outer wall of the first shaft cooling cavity (24.1), and a second limiting guide hole (24.4) is arranged on the outer wall of the second shaft cooling cavity (24.2); A partition (26) is arranged inside the flap (22) to divide the interior of the flap (22) into a first plate cooling cavity (22.1) and a second plate cooling cavity (22.2); a plurality of perforations (26.1) are arranged on one side of the partition (26) close to the free end to connect the first plate cooling cavity (22.1) with the second plate cooling cavity (22.2); the first plate cooling cavity (22.1) corresponds to the first shaft cooling cavity (24.1) and is connected via a first limiting guide hole (24.3); the second plate cooling cavity (22.2) corresponds to the second shaft cooling cavity (24.2) and is connected via a second limiting guide hole (24.4).
2. A water-cooled star-shaped slag discharge device according to claim 1, characterized in that: The interior of the inner shell (11) is a structure that is larger at the top and smaller at the bottom.
3. The water-cooled star-shaped slag discharge device according to claim 1, characterized in that: Reinforcing ribs (14) are evenly distributed around the upper circumference of the outer wall of the shell (12).
4. The water-cooled star-shaped slag discharge device according to claim 1, characterized in that: Reinforcing ribs (22.3) are provided on the flap (22).
5. The water-cooled star-shaped slag discharge device according to claim 1, characterized in that: A water inlet pipe (15) is arranged at the bottom of the side wall of the shell (12), and a water outlet pipe (16) is arranged at the top of the opposite side wall.
Citation Information
Patent Citations
High-temperature air-locking discharge valve
CN113479612A