A kind of water removal device for forming coated yarn

By designing a molded coated yarn water removal device including a water removal tank, a drying mechanism, an extrusion mechanism and a driving mechanism, the problem of poor water removal effect in the prior art is solved, and rapid and efficient water removal of the molded coated yarn is achieved.

CN222733179UActive Publication Date: 2025-04-08HUBEI XINKAI HIGH-TECH MATERIALS MFG CO LTD
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Patent Information

Application Number
CN202421934521.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-04-08
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing molded coated yarn water removal device uses only a water removal roller, resulting in poor water removal effect and cannot quickly process the molded coated yarn, thereby reducing the water removal efficiency.

Method used

A molded coated yarn water removal device is designed, including a water removal tank, a drying mechanism, an extrusion mechanism and a driving mechanism. The coated yarn is extruded and molded by the extrusion mechanism, and the coated yarn is dried and removed multiple times through a blower and electric heating ring by a drying mechanism to improve the water removal efficiency.

Benefits of technology

The rapid and efficient water removal of the molded coated yarn is achieved, the water removal efficiency is improved, and the problem of poor water removal effect in the prior art is solved.

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Abstract

The utility model discloses a shaped coated yarn dewatering device, which relates to the technical field of coated yarn dewatering, and comprises a supporting base plate, a dewatering box is fixedly connected to the upper surface of the supporting base plate, a drying mechanism is installed inside the dewatering box, a squeezing mechanism is installed on one side inside the dewatering box, both sides of the dewatering box are provided with conveying grooves in a path array, and the drying mechanism comprises a rotating ring rotatably connected to the inside of the dewatering box. The utility model drives the rotating ring to rotate through the arrangement of structures such as a driving mechanism and a tightening block, so that the rotating ring drives the drying mechanism to rotate, so that the blower injects external air into the inside of the hollow ring, and after the air is heated by the arrangement of an electric heating ring, it is blown to the shaped coated yarn through the air inlet slot, thereby drying the shaped coated yarn, so that the shaped coated yarn is dewatered multiple times, thereby improving the dewatering effect of the shaped coated yarn.
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Description

Technical Field

[0001] The utility model belongs to the technical field of coated yarn dewatering, in particular to a shaped coated yarn dewatering device. Background Art

[0002] Core-spun yarn is also called composite yarn or covered yarn. It is a new type of yarn composed of two or more fibers. The original core-spun yarn is a short fiber and short fiber core-spun yarn developed with cotton fiber as the skin and polyester staple yarn as the core. The new bead line is polyester-on-polyester core-spun yarn. Core-spun yarn generally uses synthetic fiber filaments with good strength and elasticity as the core yarn, and is wrapped with short fibers such as cotton, wool, and viscose fibers. The yarn is twisted and spun together. The core-spun yarn has the excellent properties of filament core yarn and short fiber. The more common core-spun yarns are polyester-cotton core-spun yarn, which uses polyester filament as the core yarn and cotton fiber as the outer cover, and spandex core-spun yarn, which uses spandex filament as the core yarn and other fibers as the outer cover.

[0003] In the production process of formed covered yarn, in order to ensure the quality of the yarn and the smooth progress of subsequent processing, the formed covered yarn needs to be dehydrated, so a formed covered yarn dehydration device is needed. Most of the existing formed covered yarn dehydration devices dehydrate the covered yarn through structures such as dehydration drums when in use. However, since dehydration is only performed through dehydration drums, the dehydration effect of the formed covered yarn is poor, and the formed covered yarn cannot be dehydrated quickly, thereby reducing the dehydration efficiency of the formed covered yarn. Therefore, a formed covered yarn dehydration device is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide a shaped covered yarn dewatering device, which solves the problem that the existing shaped covered yarn dewatering device only removes water through a dewatering drum when in use, the shaped covered yarn dewatering effect is poor, and the shaped covered yarn cannot be dewatered quickly, thereby reducing the efficiency of the shaped covered yarn dewatering.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is a shaped coated yarn dewatering device, comprising a supporting bottom plate, a dewatering box is fixedly connected to the upper surface of the supporting bottom plate, a drying mechanism is installed inside the dewatering box, a squeezing mechanism is installed on one side of the dewatering box, and conveying grooves are opened on both sides of the dewatering box in a path array;

[0007] The drying mechanism includes a rotating ring rotatably connected to the inside of the water removal tank, the interior of the rotating ring is fixedly connected to a blower in a circular array, the output ends of several of the blowers are commonly fixedly connected to a hollow ring connected to the output ends of the blowers, the inner arc surface of the hollow ring is fixedly connected to an electric heating ring, the hollow ring and the electric heating ring are both fixedly connected to the inside of the rotating ring, the inner wall of the rotating ring is fixedly connected to an air inlet groove in a circular array, the air inlet groove is connected to the electric heating ring, a driving mechanism is installed on the surface of the rotating ring, the air inlet groove corresponds to the coated yarn, and sliding grooves are opened on both sides of the surface of the rotating ring.

[0008] Furthermore, the interior of the dewatering box is fixedly connected with support rods in a circular array, and a plurality of the support rods are slidably connected to the interior of corresponding sliding grooves, and the rotating ring is rotatably connected to the interior of the dewatering box through the support rods.

[0009] Furthermore, the driving mechanism includes a driving motor fixedly connected to the inside of the water removal tank, the output end of the driving motor is fixedly connected to a driving rod, one end of the driving rod is fixedly connected to a driving gear, the surface of the driving gear is meshed with a driving gear ring, and the driving gear ring is fixedly connected to the rotating ring.

[0010] Furthermore, a filter screen is fixedly connected to the upper surface of the dewatering box, and the filter screen corresponds to the rotating ring. A plurality of corresponding guide rods are fixedly connected to the interior of the dewatering box, and the guide rods correspond to the covered yarns, and the guide rods correspond to the conveying trough.

[0011] Furthermore, the extrusion mechanism includes two interlocking gears rotatably connected to the inside of the dewatering box, one side of the two interlocking gears is fixedly connected to an extrusion rod, the two interlocking gears are meshed, and the two extrusion rods are rotatably connected to the inside of the dewatering box through a bearing seat.

[0012] Furthermore, the extrusion mechanism also includes an extrusion motor fixedly connected to one side of the dewatering tank, the output end of the extrusion motor passes through one side of the dewatering tank and is fixedly connected to the corresponding linkage gear, and the two extrusion rods correspond to the conveying trough.

[0013] Furthermore, a hollow box corresponding to the guide rod is fixedly connected to the interior of the dewatering box, and two corresponding elastic blocks are symmetrically fixedly connected to the inner top wall of the hollow box. One side of the two elastic blocks is commonly fixedly connected to a tightening block slidably connected to the hollow box, and the tightening block corresponds to the coated yarn.

[0014] The utility model has the following beneficial effects:

[0015] By setting structures such as a dewatering box, an extruding mechanism, a drying mechanism, a driving mechanism and a pressing block, the extruding mechanism is used to extrude the formed coated yarn, squeeze out the water inside the formed coated yarn, and squeeze out the water attached to the formed coated yarn through the pressing block, so as to perform secondary dewatering. At the same time, the driving mechanism is used to drive the rotating ring to rotate, so that the rotating ring drives the drying mechanism to rotate, so that the blower injects external air into the interior of the hollow ring, and the air is heated by the electric heating ring and then blown to the formed coated yarn through the air inlet slot, so as to dry the formed coated yarn, so that the formed coated yarn is dewatered for multiple times, thereby improving the dewatering effect of the formed coated yarn, and quickly dewatering the formed coated yarn, thereby improving the dewatering efficiency of the formed coated yarn, and solving the problem that in the prior art, dewatering is only performed by a dewatering drum, the dewatering effect of the formed coated yarn is poor, and the formed coated yarn cannot be dewatered quickly, thereby reducing the dewatering efficiency of the formed coated yarn;

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the utility model from a second viewing angle;

[0020] Figure 3 This is a schematic diagram of the positional relationship between the drying mechanism and the water removal tank of the utility model;

[0021] Figure 4 This is a schematic diagram of the separation structure of the drying mechanism and the driving mechanism of the utility model;

[0022] Figure 5 It is a schematic structural diagram of the positional relationship between the extrusion mechanism and the guide rod etc. of the utility model.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] 1. Support bottom plate; 2. Water removal tank; 3. Rotating ring; 4. Blower; 5. Hollow ring; 6. Electric heating ring; 7. Air inlet slot; 8. Sliding slot; 9. Support rod; 10. Drive motor; 11. Drive rod; 12. Drive gear; 13. Drive gear ring; 14. Filter; 15. Guide rod; 16. Conveying slot; 17. Linkage gear; 18. Extrusion rod; 19. Extrusion motor; 20. Hollow box; 21. Elastic block; 22. Tightening block. DETAILED DESCRIPTION

[0025] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present disclosure. Instead, they are merely examples of devices consistent with some aspects of the present disclosure as detailed in the appended claims.

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-Figure 5As shown, the utility model is a shaped coated yarn dewatering device, including a supporting base plate 1, a dewatering box 2 is fixedly connected to the upper surface of the supporting base plate 1, both sides of the dewatering box 2 are provided with conveying grooves 16 in a path array, a drying mechanism is installed inside the dewatering box 2, and an extrusion mechanism is installed on one side of the interior of the dewatering box 2, the extrusion mechanism includes two linkage gears 17 rotatably connected to the interior of the dewatering box 2, one side of the two linkage gears 17 is fixedly connected to an extrusion rod 18, the shaped coated yarn is inserted into the interior of the dewatering box 2 through the conveying groove 16, so that the shaped coated yarn is inserted into the opposite sides of the two extrusion rods 18, the two linkage gears 17 are meshed, and the two extrusion rods 18 are rotatably connected to the interior of the dewatering box 2 through a bearing seat, and the extrusion mechanism also includes a fixed connection to the dewatering box. An extrusion motor 19 is arranged on one side of the water tank 2, and the output end of the extrusion motor 19 passes through one side of the water removal tank 2 and is fixedly connected with the corresponding linkage gear 17. The two extrusion rods 18 correspond to the conveying trough 16. The extrusion motor 19 is started to drive the corresponding linkage gear 17 to rotate at its output end, thereby causing the other linkage gear 17 to rotate in the opposite direction, causing the two extrusion rods 18 to rotate in the opposite direction. Through the cooperation between the extrusion rod 18 and the guide rod 15, not only can the formed coated yarn be extruded and dewatered, but the formed coated yarn can also be guided. A filter screen 14 is fixedly connected to the upper surface of the water removal tank 2, and a plurality of corresponding guide rods 15 are fixedly connected to the interior of the water removal tank 2. A hollow box 20 corresponding to the guide rod 15 is fixedly connected to the interior of the water removal tank 2. The hollow box 20 The inner top wall is symmetrically fixedly connected to two corresponding elastic blocks 21, and one side of the two elastic blocks 21 is fixedly connected to a pressing block 22 slidably connected to the hollow box 20. The pressing block 22 corresponds to the coated yarn. Through the setting of the pressing block 22, the molded coated yarn is fitted with the pressing block 22, so that the molded coated yarn is tightened. Through the movement of the molded coated yarn, the pressing block 22 squeezes out the moisture on the surface of the molded coated yarn, thereby performing secondary water removal on the molded coated yarn. The guide rod 15 corresponds to the coated yarn, and the guide rod 15 corresponds to the conveying trough 16. The interior of the dewatering tank 2 is annularly arrayed and fixedly connected to the support rod 9. The drying mechanism includes a rotating ring 3 rotatably connected to the interior of the dewatering tank 2, and the filter screen 14 corresponds to the rotating ring 3. The interior of the rotating ring 3 is fixedly connected with a blower 4 in an annular array, and the output ends of several blowers 4 are commonly fixedly connected with a hollow ring 5 connected with the output end of the blower 4, and the inner arc surface of the hollow ring 5 is fixedly connected with an electric heating ring 6, and the hollow ring 5 and the electric heating ring 6 are both fixedly connected to the interior of the rotating ring 3, and the inner wall of the rotating ring 3 is fixedly connected with an air inlet groove 7 in an annular array, and the molded coated yarn is inserted into the interior of the rotating ring 3. Through the setting of the blower 4, external air is injected into the interior of the hollow ring 5, so that the air fits with the electric heating ring 6, so that the air is heated by starting the electric heating ring 6, and then through the setting of the air inlet groove 7, the hot air is blown to the molded coated yarn, so that the molded coated yarn is dehydrated three times, and the air inlet groove 7 is connected to the electric heating ring 6.A driving mechanism is installed on the surface of the rotating ring 3. The driving mechanism includes a driving motor 10 fixedly connected to the inside of the dewatering box 2. The output end of the driving motor 10 is fixedly connected to a driving rod 11. One end of the driving rod 11 is fixedly connected to a driving gear 12. The surface of the driving gear 12 is meshed with a driving gear ring 13. The driving gear ring 13 is fixedly connected to the rotating ring 3. The air inlet slot 7 corresponds to the coated yarn. Sliding slots 8 are provided on both sides of the surface of the rotating ring 3. Several support rods 9 are slidably connected to the inside of the corresponding sliding slots 8. By starting the driving motor 10, its output end drives the driving rod 11 to rotate, thereby rotating the driving gear 12, driving the driving gear ring 13 to mesh and rotate, so that the rotating ring 3 rotates inside the dewatering box 2, driving the air inlet slot 7 to rotate synchronously, so that different positions of the formed coated yarn can be dried through the air inlet slot 7, thereby improving the dewatering efficiency of the formed coated yarn. The rotating ring 3 is rotatably connected to the inside of the dewatering box 2 through the support rods 9.

[0028] Specifically, when the shaped coated yarn dewatering device is in use: the shaped coated yarn is inserted into the interior of the dewatering box 2 through the conveying groove 16, so that the shaped coated yarn is inserted into the opposite sides of the two extrusion rods 18, and the extrusion motor 19 is started, so that the output end drives the corresponding linkage gear 17 to rotate, thereby making the other linkage gear 17 rotate in the opposite direction, so that the two extrusion rods 18 rotate in the opposite direction, and through the mutual cooperation between the extrusion rod 18 and the guide rod 15, not only the shaped coated yarn can be squeezed and dewatered, but also the shaped coated yarn can be guided, and through the setting of the pressing block 22, the shaped coated yarn is made to fit with the pressing block 22, so that the shaped coated yarn is tightened, and through the movement of the shaped coated yarn, the pressing block 22 squeezes out the moisture on the surface of the shaped coated yarn, thereby performing secondary dewatering on the shaped coated yarn;

[0029] The formed coated yarn is inserted into the interior of the rotating ring 3, and the external air is injected into the interior of the hollow ring 5 through the setting of the blower 4, so that the air fits with the electric heating ring 6, and the air is heated by starting the electric heating ring 6. Then, through the setting of the air inlet slot 7, the hot air is blown to the formed coated yarn, so that the formed coated yarn is dehydrated three times, and the speed of dehydration of the formed coated yarn is improved. By starting the driving motor 10, its output end drives the driving rod 11 to rotate, so that the driving gear 12 rotates, and drives the driving gear ring 13 to engage and rotate, so that the rotating ring 3 rotates inside the dehydration box 2, and drives the air inlet slot 7 to rotate synchronously, so that different positions of the formed coated yarn can be dried through the air inlet slot 7, thereby improving the dehydration efficiency of the formed coated yarn.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0031] Those skilled in the art will readily appreciate other embodiments of the present disclosure after considering the specification and practicing the disclosure disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present disclosure that follow the general principles of the present disclosure and include common knowledge or customary techniques in the art that are not disclosed in the present disclosure. The description and examples are intended to be exemplary only, and the true scope of the present disclosure is indicated by the following claims.

Claims

1. A shaped covered yarn dewatering device, characterized in that: It comprises a supporting bottom plate (1), the upper surface of the supporting bottom plate (1) being fixedly connected to a dewatering box (2), a drying mechanism being installed inside the dewatering box (2), a squeezing mechanism being installed on one side inside the dewatering box (2), and conveying grooves (16) being provided in a path array on both sides of the dewatering box (2); The drying mechanism comprises a rotating ring (3) rotatably connected to the inside of the water removal tank (2); the inside of the rotating ring (3) is fixedly connected to a blower (4) in an annular array; the output ends of a plurality of the blowers (4) are commonly fixedly connected to a hollow ring (5) connected to the output end of the blower (4); the inner arc surface of the hollow ring (5) is fixedly connected to an electric heating ring (6); the hollow ring (5) and the electric heating ring (6) are both fixedly connected to the inside of the rotating ring (3); the inner wall of the rotating ring (3) is fixedly connected to an air inlet groove (7) in an annular array; the air inlet groove (7) is connected to the electric heating ring (6); a driving mechanism is installed on the surface of the rotating ring (3); the air inlet groove (7) corresponds to the coated yarn; and sliding grooves (8) are provided on both sides of the surface of the rotating ring (3).

2. A shaped covered yarn dewatering device according to claim 1, characterized in that: The interior of the dewatering box (2) is fixedly connected to support rods (9) in a circular array, and a plurality of the support rods (9) are slidably connected to the interior of corresponding sliding grooves (8), and the rotating ring (3) is rotatably connected to the interior of the dewatering box (2) via the support rods (9).

3. A shaped covered yarn dewatering device according to claim 1, characterized in that: The driving mechanism comprises a driving motor (10) fixedly connected to the interior of the water removal tank (2); an output end of the driving motor (10) is fixedly connected to a driving rod (11); one end of the driving rod (11) is fixedly connected to a driving gear (12); a driving gear ring (13) is meshed on a surface of the driving gear (12); and the driving gear ring (13) is fixedly connected to a rotating ring (3).

4. A shaped covered yarn dewatering device according to claim 1, characterized in that: A filter screen (14) is fixedly connected to the upper surface of the dewatering box (2), the filter screen (14) corresponds to the rotating ring (3), and a plurality of corresponding guide rods (15) are fixedly connected to the interior of the dewatering box (2), the guide rods (15) correspond to the covering yarn, and the guide rods (15) correspond to the conveying trough (16).

5. A shaped covered yarn dewatering device according to claim 1, characterized in that: The squeezing mechanism comprises two linkage gears (17) rotatably connected to the interior of the dewatering box (2); one side of the two linkage gears (17) is fixedly connected to a squeezing rod (18); the two linkage gears (17) are meshed with each other; and the two squeezing rods (18) are rotatably connected to the interior of the dewatering box (2) via a bearing seat.

6. A shaped covered yarn dewatering device according to claim 5, characterized in that: The extrusion mechanism further comprises an extrusion motor (19) fixedly connected to one side of the dewatering tank (2), an output end of the extrusion motor (19) passing through one side of the dewatering tank (2) and fixedly connected to a corresponding linkage gear (17), and the two extrusion rods (18) correspond to the conveying trough (16).

7. A shaped covered yarn dewatering device according to claim 4, characterized in that: A hollow box (20) corresponding to the guide rod (15) is fixedly connected inside the dewatering box (2), and two corresponding elastic blocks (21) are fixedly connected to the inner top wall of the hollow box (20) in a symmetrical manner. A pressing block (22) slidably connected to the hollow box (20) is fixedly connected to one side of the two elastic blocks (21), and the pressing block (22) corresponds to the covering yarn.