A heat exchanger condensation liquid storage integrated structure

By designing a heat exchanger condensed liquid storage integrated structure including a shell, a liquid storage tank, a condensation tank and a connecting ring, the problem of disassembly of the entire heat exchanger when condensate is blocked or contaminated in the prior art is solved, and the effect of simplifying maintenance, reducing costs and improving heat exchange efficiency is achieved.

CN222733407UActive Publication Date: 2025-04-08SICHUAN HAOYULONGXING ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421335131.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-08
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

When the condensate reservoir structure of the existing heat exchanger is blocked or contaminated, the entire heat exchanger needs to be removed for cleaning or replacement, which increases the complexity and cost of maintenance.

Method used

An integrated structure of heat exchanger condensed liquid storage is designed. By setting up components such as shell, liquid storage tank, condensation tank and connecting ring, the collection, separation and storage of condensate is realized, which facilitates disassembly and cleansing of the liquid storage tank and improves the heat exchange efficiency.

Benefits of technology

Through the design of the integrated structure, the maintenance process is simplified, maintenance costs are reduced, and heat exchange efficiency and overall performance and reliability of the system are improved.

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Abstract

The utility model relates to the technical field of heat exchangers, and discloses a heat exchanger condensation liquid storage integrated structure, including a main body mechanism and a connecting mechanism, wherein the main body mechanism includes a heat exchanger body and a shell, the left end of the heat exchanger body is provided with a shell, and the connecting mechanism includes a connecting ring 1, and the connecting ring 1 is provided at the right end of the heat exchanger body. The utility model is fixed by a staff fixing the base on the ground through a threaded hole, and the bottom end of the heat exchanger body is clamped with the top end of the arc-shaped support block, so as to fix it. At this time, the staff discharges water from the water inlet into the liquid storage tank, and the water enters the heat exchanger body from the liquid storage tank. The heat exchange tube starts to heat the water, and the hot air generated by the heated water is discharged from the gas outlet. At this time, the staff discharges the condensed water from the liquid inlet pipe into the condensation tank, and the heated water enters the condensation tank to cool down, and the cooled water is discharged from the liquid outlet, which is convenient for the staff to collect and improve the work efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchangers, in particular to a heat exchanger condensation and liquid storage integrated structure. Background Art

[0002] A heat exchanger is an energy-saving device that transfers heat between two or more fluids at different temperatures. Its main function is to transfer heat from a higher temperature fluid to a lower temperature fluid, so that the fluid temperature reaches the specified index of the process to meet the needs of the process conditions. Heat exchangers play an important role in general equipment in chemical, petroleum, power, food and many other industrial sectors. They play an important role in production and have a wide range of applications. The integrated condensation storage structure of the heat exchanger is a design that integrates the condensate collection, separation and storage functions of the condenser. This design aims to improve heat exchange efficiency, simplify system structure, reduce leakage and pollution, and improve the overall performance and reliability of the system.

[0003] Since the condensate is closely integrated with the heat exchanger, once a problem occurs with the condensate, such as blockage or contamination, the entire heat exchanger may need to be disassembled for cleaning or replacement, which increases the complexity and cost of maintenance. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a heat exchanger condensation liquid storage integrated structure.

[0005] The utility model is implemented by the following technical scheme: a heat exchanger condensation liquid storage integrated structure, including a main body structure and a connecting mechanism, the main body structure includes a heat exchanger body and an outer shell, the left end of the heat exchanger body is provided with an outer shell, the connecting mechanism includes a connecting ring 1, and the connecting ring 1 is arranged at the right end of the heat exchanger body.

[0006] Through the above technical solution, by setting up the outer shell, the heated water can be stored to facilitate the next step of processing.

[0007] As a further improvement of the above scheme, the main structure includes a heat exchanger body, an outer shell, a liquid storage tank and a condensing tank. The right end of the heat exchanger body is provided with a liquid storage tank, and the left end of the outer shell is fixedly connected to the right end of the condensing tank.

[0008] Through the above technical solution, the staff discharges water from the water inlet into the liquid storage tank, and the water enters the heat exchanger body from the liquid storage tank. The staff discharges the condensed water from the liquid inlet pipe into the condensation tank. At this time, the heated water enters the condensation tank for cooling.

[0009] As a further improvement of the above scheme, the main structure includes a water inlet, a liquid inlet pipe, a liquid outlet and an air outlet, the bottom end of the water inlet is fixedly connected to the top of the heat exchanger body, the front end of the liquid inlet pipe is fixedly connected to the rear end of the condensation tank, the rear end of the liquid outlet is fixedly connected to the front end of the condensation tank, and the bottom end of the air outlet is fixedly connected to the top of the heat exchanger body.

[0010] Through the above technical solution, the cooled water is discharged from the liquid outlet, which is convenient for workers to collect and improve work efficiency.

[0011] As a further improvement of the above scheme, the main structure includes a heat exchange tube, a fixing ring and a notch. A plurality of heat exchange tubes are provided, and the plurality of heat exchange tubes are arranged inside the heat exchanger body. A plurality of fixing rings are provided, and the ends of the plurality of fixing rings that are far away from each other are fixedly connected to the ends of the plurality of fixing rings that are close to each other inside the heat exchanger body. A plurality of notches are provided, and the plurality of notches are opened on the surface of the fixing ring, and the insides of the plurality of notches are sleeved with the surfaces of the plurality of heat exchange tubes.

[0012] Through the above technical solution, the heat exchange tube can be fixed by setting the notch, thereby improving the heat exchange efficiency.

[0013] As a further improvement of the above scheme, the connecting mechanism includes a connecting ring, a bolt and a nut. Two connecting rings are provided, and the left ends of the two connecting rings are fixedly connected to the right end of the outer shell, and the right ends of the two connecting rings are fixedly connected to the left end of the heat exchanger body. A plurality of bolts are provided, and a plurality of nuts are provided. The ends of the two connecting rings that are away from each other are connected to the internal threads of a plurality of nuts through the surfaces of a plurality of bolts.

[0014] Through the above technical solution, the liquid storage tank can be connected to the heat exchanger body by providing a connecting ring, which makes it easy to disassemble and clean the liquid storage tank.

[0015] As a further improvement of the above scheme, the connecting mechanism includes a connecting ring 2, a bolt 2 and a nut 2. Two connecting rings 2 are provided, and the left ends of the two connecting rings 2 are fixedly connected to the right end of the heat exchanger body, and the right ends of the two connecting rings 2 are fixedly connected to the left end of the liquid storage tank. There are a plurality of bolts 2, and there are a plurality of nuts 2. The ends of the two connecting rings 2 that are away from each other are connected to the internal threads of a plurality of nuts 2 through the surfaces of a plurality of bolts 2.

[0016] Through the above technical solution, the outer shell can be connected to the liquid storage tank body by setting the connecting ring 2, which is convenient for storing the heated water and cooling it by the condensate.

[0017] As a further improvement of the above scheme, the connecting mechanism includes a base, a threaded hole, a support plate, an arc-shaped support block and a limit block. The base is provided with two, the threaded holes are provided with a plurality of, and the plurality of threaded holes are opened at the top ends of the two bases. The support plates are provided with two, and the bottom ends of the two support plates are fixedly connected to the top ends of the two bases. The arc-shaped support blocks are provided with two, and the bottom ends of the two arc-shaped support blocks are fixedly connected to the top ends of the two support plates. The top ends of the two arc-shaped support blocks are clamped with the bottom end of the heat exchanger body. The limit blocks are provided with two, and the bottom ends of the two limit blocks are fixedly connected to the top end of the heat exchanger body.

[0018] Through the above technical solution, the staff fixes the base to the ground through the threaded hole, and clamps the bottom end of the heat exchanger body with the top end of the arc-shaped support block to fix it. When the height needs to be adjusted, the staff fixes the two limit blocks at the top where the height needs to be adjusted.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] The utility model sets a main body mechanism, and the staff discharges water from the water inlet into the liquid storage tank, and the water enters the heat exchanger body from the liquid storage tank. The staff discharges condensed water from the liquid inlet pipe into the condensation tank. At this time, the heated water enters the condensation tank for cooling. By setting the notch, the heat exchange tube can be fixed to improve the heat exchange efficiency.

[0021] The utility model provides a connection mechanism, and the first connection ring can be used to connect the liquid storage tank to the heat exchanger body, which is convenient for disassembling and cleaning the liquid storage tank. The second connection ring can be used to connect the outer shell to the liquid storage tank body, which is convenient for storing heated water and cooling the condensate.

[0022] The staff fixes the base to the ground through the threaded holes, and clamps the bottom end of the heat exchanger body with the top end of the arc-shaped support block to fix it. When the height needs to be adjusted, the staff fixes the two limit blocks at the top where the height needs to be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 This is an enlarged structural diagram of the utility model at A;

[0025] Figure 3 This is a schematic diagram of the top structure of the utility model;

[0026] Figure 4 This is a schematic diagram of the cross-sectional structure of the utility model;

[0027] Figure 5It is a schematic diagram of the enlarged structure of point B of the utility model.

[0028] Description of main symbols:

[0029] 1. Main body; 101. Heat exchanger body; 102. Shell; 103. Liquid storage tank; 104. Condensation tank; 105. Water inlet; 106. Liquid inlet pipe; 107. Liquid outlet pipe; 108. Air outlet; 109. Heat exchange tube; 110. Fixing ring; 111. Notch; 2. Connecting mechanism; 201. Connecting ring 1; 202. Bolt 1; 203. Nut 1; 204. Connecting ring 2; 205. Bolt 2; 206. Nut 2; 207. Base; 208. Threaded hole; 209. Support plate; 210. Arc support block; 211. Limit block. DETAILED DESCRIPTION

[0030] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0031] Example:

[0032] Please combine Figure 1-5 A heat exchanger condensation liquid storage integrated structure of this embodiment includes a main body mechanism 1 and a connecting mechanism 2. The main body mechanism 1 includes a heat exchanger body 101 and a shell 102. The shell 102 is arranged at the left end of the heat exchanger body 101. The connecting mechanism 2 includes a connecting ring 201, and the connecting ring 201 is arranged at the right end of the heat exchanger body 101.

[0033] The main structure 1 includes a heat exchanger body 101 , a shell 102 , a liquid storage tank 103 and a condensation tank 104 . The liquid storage tank 103 is disposed at the right end of the heat exchanger body 101 , and the left end of the shell 102 is fixedly connected to the right end of the condensation tank 104 .

[0034] The main structure 1 includes a water inlet 105, a liquid inlet pipe 106, a liquid outlet and an air outlet 108. The bottom end of the water inlet 105 is fixedly connected to the top of the heat exchanger body 101, the front end of the liquid inlet pipe 106 is fixedly connected to the rear end of the condensation tank 104, the rear end of the liquid outlet is fixedly connected to the front end of the condensation tank 104, and the bottom end of the air outlet 108 is fixedly connected to the top of the heat exchanger body 101.

[0035] The main body structure 1 includes a heat exchange tube 109, a fixing ring 110 and a notch 111. A plurality of heat exchange tubes 109 are provided, and the plurality of heat exchange tubes 109 are arranged inside the heat exchanger body 101. A plurality of fixing rings 110 are provided, and the ends of the plurality of fixing rings 110 that are far away from each other are fixedly connected with the ends of the plurality of fixing rings 110 that are close to each other inside the heat exchanger body 101. A plurality of notches 111 are provided, and the plurality of notches 111 are opened on the surface of the fixing ring 110, and the inside of the plurality of notches 111 is sleeved with the surfaces of the plurality of heat exchange tubes 109.

[0036] The connecting mechanism 2 includes a connecting ring 201, a bolt 202 and a nut 203. There are two connecting rings 201. The left ends of the two connecting rings 201 are fixedly connected to the right end of the outer shell 102, and the right ends of the two connecting rings 201 are fixedly connected to the left end of the heat exchanger body 101. There are a plurality of bolts 202 and a plurality of nuts 203. The ends of the two connecting rings 201 that are away from each other are connected by the surfaces of a plurality of bolts 202 and the internal threads of a plurality of nuts 203.

[0037] The connecting mechanism 2 includes a connecting ring 204, a bolt 205 and a nut 206. There are two connecting rings 204. The left ends of the two connecting rings 204 are fixedly connected to the right end of the heat exchanger body 101, and the right ends of the two connecting rings 204 are fixedly connected to the left end of the liquid storage tank 103. There are a plurality of bolts 205 and a plurality of nuts 206. The ends of the two connecting rings 204 that are away from each other are connected by the surfaces of a plurality of bolts 205 and the internal threads of a plurality of nuts 206.

[0038] The connecting mechanism 2 includes a base 207, a threaded hole 208, a support plate 209, an arc-shaped support block 210 and a limit block 211. There are two bases 207, a plurality of threaded holes 208, and the plurality of threaded holes 208 are opened at the top of the two bases 207. There are two support plates 209, and the bottom ends of the two support plates 209 are fixedly connected to the tops of the two bases 207. There are two arc-shaped support blocks 210, and the bottom ends of the two arc-shaped support blocks 210 are fixedly connected to the tops of the two support plates 209. The tops of the two arc-shaped support blocks 210 are clamped with the bottom end of the heat exchanger body 101. There are two limit blocks 211, and the bottom ends of the two limit blocks 211 are fixedly connected to the top of the heat exchanger body 101.

[0039] The implementation principle of a heat exchanger condensation liquid storage integrated structure in the embodiment of the present application is: the staff fixes the base 207 to the ground through the threaded hole 208, and clamps the bottom end of the heat exchanger body 101 with the top of the arc-shaped support block 210 to fix it. When the height needs to be adjusted, the staff fixes the two limit blocks 211 at the top where the height needs to be adjusted. At this time, the staff discharges water from the water inlet 105 into the liquid storage tank 103, and the water enters the heat exchanger body 101 from the liquid storage tank 103. The heat exchange tube 109 starts to heat the water. At this time, the hot air generated by the heated water is discharged from the air outlet 108. At this time, the staff discharges the condensed water from the liquid inlet pipe 106 into the condensation tank 104. At this time, the heated water enters the condensation tank 104 for cooling, and the cooled water is discharged from the liquid outlet, which is convenient for the staff to collect and improve work efficiency.

[0040] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A heat exchanger condensation liquid storage integrated structure, characterized in that: The invention comprises a main body structure (1) and a connection structure (2), wherein the main body structure (1) comprises a heat exchanger body (101) and an outer shell (102), wherein the outer shell (102) is arranged at the left end of the heat exchanger body (101), and the connection structure (2) comprises a connection ring 1 (201), wherein the connection ring 1 (201) is arranged at the right end of the heat exchanger body (101).

2. The heat exchanger condensation liquid storage integrated structure according to claim 1, characterized in that: The main body (1) comprises a heat exchanger body (101), an outer shell (102), a liquid storage tank (103) and a condensing tank (104); the liquid storage tank (103) is arranged at the right end of the heat exchanger body (101), and the left end of the outer shell (102) is fixedly connected to the right end of the condensing tank (104).

3. The heat exchanger condensation liquid storage integrated structure according to claim 1, characterized in that: The main body (1) comprises a water inlet (105), a liquid inlet pipe (106), a liquid outlet and an air outlet (108); the bottom end of the water inlet (105) is fixedly connected to the top end of the heat exchanger body (101); the front end of the liquid inlet pipe (106) is fixedly connected to the rear end of the condensation tank (104); the rear end of the liquid outlet is fixedly connected to the front end of the condensation tank (104); and the bottom end of the air outlet (108) is fixedly connected to the top end of the heat exchanger body (101).

4. The heat exchanger condensation liquid storage integrated structure according to claim 1, characterized in that: The main body structure (1) comprises a heat exchange tube (109), a fixing ring (110) and a notch (111); a plurality of heat exchange tubes (109) are provided, and the plurality of heat exchange tubes (109) are provided inside the heat exchanger body (101); a plurality of fixing rings (110) are provided, and ends of the plurality of fixing rings (110) that are away from each other are fixedly connected to ends of the plurality of fixing rings (110) that are close to each other inside the heat exchanger body (101); a plurality of notches (111) are provided, and the plurality of notches (111) are opened on the surface of the fixing ring (110), and the interior of the plurality of notches (111) is sleeved with the surface of the plurality of heat exchange tubes (109).

5. The heat exchanger condensation liquid storage integrated structure according to claim 1, characterized in that: The connection mechanism (2) comprises a connection ring (201), a bolt (202) and a nut (203). Two connection rings (201) are provided. The left ends of the two connection rings (201) are fixedly connected to the right end of the outer shell (102), and the right ends of the two connection rings (201) are fixedly connected to the left end of the heat exchanger body (101). A plurality of bolts (202) are provided, and a plurality of nuts (203) are provided. The ends of the two connection rings (201) that are away from each other are connected to the internal threads of a plurality of nuts (203) through the surfaces of a plurality of bolts (202).

6. The heat exchanger condensation liquid storage integrated structure according to claim 1, characterized in that: The connecting mechanism (2) comprises a second connecting ring (204), a second bolt (205) and a second nut (206). Two second connecting rings (204) are provided. The left ends of the two second connecting rings (204) are fixedly connected to the right end of the heat exchanger body (101), and the right ends of the two second connecting rings (204) are fixedly connected to the left end of the liquid storage tank (103). A plurality of second bolts (205) are provided, and a plurality of second nuts (206) are provided. The ends of the two second connecting rings (204) that are away from each other are connected to the internal threads of a plurality of second nuts (206) through the surfaces of a plurality of second bolts (205).

7. The heat exchanger condensation liquid storage integrated structure according to claim 1, characterized in that: The connection mechanism (2) comprises a base (207), a threaded hole (208), a support plate (209), an arc-shaped support block (210) and a limit block (211); two bases (207) are provided, a plurality of threaded holes (208) are provided, and the plurality of threaded holes (208) are opened at the top ends of the two bases (207); two support plates (209) are provided, and the bottom ends of the two support plates (209) are fixedly connected to the top ends of the two bases (207); two arc-shaped support blocks (210) are provided, and the bottom ends of the two arc-shaped support blocks (210) are fixedly connected to the top ends of the two support plates (209); the top ends of the two arc-shaped support blocks (210) are clamped with the bottom end of the heat exchanger body (101); and two limit blocks (211) are provided, and the bottom ends of the two limit blocks (211) are fixedly connected to the top end of the heat exchanger body (101).