A semi-automatic auxiliary tooling for cylindrical aluminum shell blasting inspection equipment

Abstract

The present application provides a semi-automatic auxiliary tooling for cylindrical aluminum shell bursting inspection equipment, which relates to the technical field of pressure-resistant bursting inspection of cylindrical battery aluminum shells of new energy, including a pressure frame, a pressure-applying frame and a detection head, wherein a battery aluminum shell is adaptively connected between the pressure-applying frame and the pressure-applying frame, a second transverse cylinder is installed on one side of one detection head, a first transverse cylinder is arranged on one side of the other detection head, a longitudinal cylinder is installed on the top of the pressure frame, a main frame is arranged on the bottom of the longitudinal cylinder, an electrical base is installed on the bottom of the main frame, and a tooling frame is assembled and connected at the bottom of the electrical base; the technical key points are: by using the longitudinal cylinder to control the pressure frame to approach the pressure frame at the bottom, the battery aluminum shell is clamped, and two detection heads are used to pressurize the two ends of the battery aluminum shell respectively, so that the battery aluminum shell can be deformed and the gas inside it can be pressurized in the process of the two detection heads approaching each other and continuously applying pressure, and this method has a high degree of airtightness, which is convenient for ensuring the accuracy of the test results.

Description

Technical Field

[0001] The utility model relates to the technical field of pressure-resistant explosion inspection of aluminum shells of new energy cylindrical batteries, in particular to a semi-automatic auxiliary tooling of explosion inspection equipment for cylindrical aluminum shells. Background Art

[0002] In the processing and production of new energy "cylindrical battery aluminum shell", the aluminum shell of the power battery is like the "exoskeleton" of the battery, made of solid aluminum alloy, responsible for protecting the fragile battery core, and also like an airtight cabin, which firmly seals all kinds of gases in the battery. Therefore, its safety and performance are related to whether the "heart" of new energy electric vehicles is reliable, which directly affects whether our travel is safe.

[0003] The burst test and pressure test of the cylindrical battery aluminum shell can ensure the excellent quality of the aluminum shell. During the burst pressure test (also called the gas burst test), high-pressure gas is used to impact the inside of the aluminum shell, so that it is in a pressure environment of 1 to 3.5Mpa. By observing the damage to the battery shell, the strength of the aluminum shell can be evaluated. During the pressure test (also called the gas pressure test), high-pressure gas is used to impact the aluminum shell, so that it is in a pressure environment of 1.2Mpa. With the aluminum shell not bursting as a reference, the expansion of the battery shell is observed to evaluate the pressure resistance of the aluminum shell.

[0004] The existing explosion test and pressure resistance test of cylindrical battery aluminum shells require the use of auxiliary tooling to clamp and fix them, and use joints to inject high-pressure gas of the target pressure value into them for testing. However, in the actual operation process, due to the use of joint connection method, the airtightness is easily reduced due to loose connection, which reduces the accuracy of injecting high-pressure gas into the cylindrical battery aluminum shell, and requires manual subsequent calibration. Utility Model Content

[0005] In order to overcome the shortcomings of the existing explosion test and pressure test of cylindrical battery aluminum shells, which are easily reduced in air tightness due to loose connections and reduce the accuracy of injecting high-pressure gas into the cylindrical battery aluminum shell due to the use of joint connections, and require manual subsequent calibration, the embodiment of the present application provides a semi-automatic auxiliary tooling of a cylindrical aluminum shell explosion inspection equipment, which clamps the battery aluminum shell by controlling the pressure frame to approach the bottom pressure frame by a longitudinal cylinder, and controls one detection head by a second transverse cylinder and controls the other detection head by the first transverse cylinder with the aid of an assembly bracket to synchronously clamp the two ends of the battery aluminum shell, so that the battery aluminum shell can be deformed and the gas inside it can be pressurized in the process of the two detection heads approaching each other and continuously applying pressure. This method has a high degree of air tightness, can ensure the accuracy of the test results, and is convenient for improving the quality control capability of the battery aluminum shell, making electric vehicle users more assured.

[0006] The technical solution adopted by the embodiment of the present application to solve the technical problem is:

[0007] A semi-automatic auxiliary tooling for cylindrical aluminum shell blasting inspection equipment, comprising a pressure frame, a pressure frame and a detection head, wherein the pressure frame is arranged on the top of the pressure frame;

[0008] There are two detection heads, which are respectively located at the two ends of the pressure frame;

[0009] Among them, a battery aluminum shell is adaptably connected between the pressure frame and the pressure frame, one side of one of the detection heads is assembled with a second transverse cylinder, one side of the other detection head is provided with a first transverse cylinder, and the top of the pressure frame is assembled with a longitudinal cylinder.

[0010] In a possible implementation, a main frame is provided at the bottom of the longitudinal cylinder, the bottom of the main frame is assembled and connected to an electrical base, the bottom of the electrical base is assembled and connected to a tooling frame, the bottom of the fixed part of the longitudinal cylinder is assembled and fixed to the top of the main frame, and one end of the movable part of the longitudinal cylinder extends from the inside of the main frame to control the pressure frame to move up and down on the top of the pressure frame.

[0011] In a possible implementation, guide rods are assembled and connected to the tops of both ends of the pressure frame, and the two guide rods are slidably connected to the inside of the main frame.

[0012] In one possible implementation, a vertical frame is formed on the top of one end of the electrical base, a vertical plate is formed on the top of the other end of the electrical base, one end of the fixed part of the first transverse cylinder is assembled with an assembly bracket, one end of the fixed part of the second transverse cylinder is assembled on one side of the vertical frame, and one end of the movable part of the second transverse cylinder extends from the inside of the vertical frame.

[0013] In a possible implementation, a transfer rod is disposed inside the assembly bracket, a rotating cylinder is disposed at one end of the transfer rod, one end of the rotating cylinder shaft is threadedly connected to the inside of one end of the transfer rod, and the other end of the transfer rod is assembled and fixed with a detection head.

[0014] In a possible implementation, the maximum angle of rotation of the rotating shaft controlled by the rotating cylinder is 360 degrees, one side of the rotating cylinder is assembled and fixed inside the assembly bracket, and the transfer rod is slidably connected to the inside of the assembly bracket.

[0015] In a possible implementation, the same guide rail is provided at the bottom of the pressure frame and the assembly bracket, the guide rail is assembled and connected to the top of the electrical base and is located between the vertical frame and the vertical plate, and the pressure frame and the assembly bracket are both slidably connected to the outside of the guide rail.

[0016] In summary, the present invention includes at least one of the following beneficial technical effects:

[0017] 1. By using the longitudinal cylinder to control the pressure frame to approach the pressure frame at the bottom, the battery aluminum shell is clamped, and by using the second transverse cylinder to control one detection head, and the first transverse cylinder controls the other detection head with the help of the assembly bracket to synchronously clamp the two ends of the battery aluminum shell. In the process of the two detection heads approaching each other and continuously applying pressure, the battery aluminum shell can be deformed and the gas inside it can be pressurized. This method has a high degree of airtightness, which can ensure the accuracy of the test results, facilitate the improvement of the quality control ability of the battery aluminum shell, and make electric vehicle users more assured;

[0018] 2. By assembling a transfer rod on one side of the detection head inside the assembly bracket, and setting a rotating cylinder with a rotating shaft threadedly connected to it at one end of the transfer rod, the rotation of the rotating shaft can be controlled by means of the rotating cylinder, and the threaded connection between one end of the rotating shaft and one end of the transfer rod can be adjusted, thereby controlling the extrusion distance of the detection head at one end of the transfer rod to one end of the battery aluminum shell, and finally adjusting the final pressure of the gas inside the battery aluminum shell after the two ends of the battery aluminum shell are squeezed, so as to facilitate the precise control of the pressurized value of the gas inside the battery aluminum shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the installation position structure of the battery aluminum shell of the utility model;

[0021] Figure 3 It is an exploded view of the utility model.

[0022] Description of the drawings: 1. Tooling frame; 2. Electrical base; 3. Main frame; 4. Longitudinal cylinder; 5. Guide rod; 6. Detection head; 7. Assembly bracket; 8. First transverse cylinder; 9. Vertical plate; 10. Pressure frame; 11. Battery aluminum shell; 12. Pressure frame; 13. Second transverse cylinder; 14. Vertical frame; 15. Guide rail; 16. Rotating cylinder; 17. Adapter rod. DETAILED DESCRIPTION

[0023] The technical solution in the embodiment of the present application is to solve the problems of the above-mentioned background technology, and the overall idea is as follows:

[0024] Embodiment 1:

[0025] This embodiment introduces the specific structure of a semi-automatic auxiliary tooling for cylindrical aluminum shell blasting inspection equipment. Figure 1-Figure 3As shown, it includes a pressure frame 12, a pressure frame 10 arranged on the top of the pressure frame 12, and two detection heads 6 respectively located at both ends of the pressure frame 10, a battery aluminum shell 11 is adapted and connected between the pressure frame 10 and the pressure frame 12, one side of one detection head 6 is assembled and connected with a second horizontal cylinder 13, one side of the other detection head 6 is provided with a first horizontal cylinder 8, and the top of the pressure frame 10 is assembled and connected with a longitudinal cylinder 4;

[0026] Among them, a main frame 3 is provided at the bottom of the longitudinal cylinder 4, the bottom of the main frame 3 is assembled and connected with an electrical base 2, and the bottom of the electrical base 2 is assembled and connected with a tooling frame 1. By assembling and fixing the bottom of the fixed part of the longitudinal cylinder 4 with the top of the main frame 3, when one end of the movable part of the longitudinal cylinder 4 extends from the inside of the main frame 3, the pressure frame 10 is controlled to move up and down on the top of the pressure frame 12, and the battery aluminum shell 11 on the top of the pressure frame 12 can be clamped;

[0027] At the same time, a stand 14 is processed on the top of one end of the electrical base 2, and a stand plate 9 is processed on the top of the other end of the electrical base 2. One end of the fixed part of the first transverse cylinder 8 is assembled and connected with an assembly bracket 7. By assembling one end of the fixed part of the second transverse cylinder 13 on one side of the stand 14, and one end of the movable part of the second transverse cylinder 13 extends from the inside of the stand 14, a detection head 6 can be controlled by the second transverse cylinder 13. The first transverse cylinder 8 controls another detection head 6 through the assembly bracket 7 to clamp the two ends of the battery aluminum shell 11, and in the process of continuous pressure, the battery aluminum shell 11 is deformed, thereby achieving the effect of pressurizing the gas inside the battery aluminum shell 11;

[0028] Secondly, in order to facilitate the longitudinal cylinder 4 to stably control the pressure frame 10 to move up and down on one side of the main frame 3, as shown in FIG. Figure 1 and Figure 3 As shown, the tops of both ends of the pressure frame 10 are assembled and connected with guide rods 5. By sliding the two guide rods 5 inside the main frame 3, a fixed track can be provided for the pressure frame 10 to move up and down, so that the pressure frame 10 and the pressure frame 12 can cooperate to clamp the battery aluminum shell 11;

[0029] Furthermore, in order to position the pressure frame 12 at the bottom of the pressure frame 10, the pressure frame 10 and the pressure frame 12 are aligned when they cooperate to clamp the battery aluminum shell 11, such as Figure 1 and Figure 3As shown, the same guide rail 15 is provided at the bottom of the pressure frame 12 and the assembly bracket 7. By assembling the guide rail 15 on the top of the electrical base 2 and between the vertical frame 14 and the vertical plate 9, when the first transverse cylinder 8 controls the one side detection head 6 to pressurize one end of the battery aluminum shell 11 through the assembly bracket 7, the pressure frame 12 and the assembly bracket 7 can both slide on the outside of the guide rail 15 to ensure that when the two detection heads 6 clamp the two ends of the battery aluminum shell 11, the pressure frame 10 and the pressure frame 12 clamp the top and bottom of the battery aluminum shell 11 in a facing manner.

[0030] By adopting the above technical solution:

[0031] The above-mentioned design controls the pressure frame 10 by the longitudinal cylinder 4 to approach the pressure frame 12 at the bottom under the guidance of the two guide rods 5 and the main frame 3, thereby clamping the battery aluminum shell 11, and controls a detection head 6 by the second transverse cylinder 13, and controls another detection head 6 by the first transverse cylinder 8 with the aid of the assembly bracket 7 to synchronously clamp the two ends of the battery aluminum shell 11. In the process of the two detection heads 6 approaching each other and continuously applying pressure, the battery aluminum shell 11 can be deformed and the gas inside it can be pressurized, thereby simulating the existing method of filling with high-pressure gas to detect the explosion-proof and pressure-resistant performance of the battery aluminum shell 11. This method has a high degree of airtightness, can ensure the accuracy of the test results, and is convenient for improving the quality control capability of the battery aluminum shell 11, so that the safety of the electric vehicle power system is more guaranteed.

[0032] Embodiment 2:

[0033] Based on Example 1, this example introduces the specific structure of the assembly bracket 7. A transfer rod 17 is provided inside the assembly bracket 7. A rotating cylinder 16 is provided at one end of the transfer rod 17. The rotating cylinder 16 controls the maximum rotation angle of the rotating shaft to be 360 ​​degrees.

[0034] Among them, by assembling and fixing one side of the rotating cylinder 16 inside the assembly bracket 7, one end of the rotating shaft of the rotating cylinder 16 is threadedly connected to the inside of one end of the transfer rod 17, and the other end of the transfer rod 17 is assembled and fixed with a detection head 6.

[0035] By adopting the above technical solution:

[0036] The above-mentioned design assembles an adapter rod 17 on one side of the detection head 6 inside the assembly bracket 7, and sets a rotating cylinder 16 with a rotating shaft threadedly connected to it at one end of the adapter rod 17. When the rotating cylinder 16 is assembled and fixed to the assembly bracket 7, the rotating shaft can be controlled to rotate with the help of the rotating cylinder 16, and the threaded connection between one end of the rotating shaft and one end of the adapter rod 17 can be adjusted, so as to control the sliding of the adapter rod 17 inside the assembly bracket 7, and finally achieve the effect of adjusting the extrusion distance of the detection head 6 at one end of the adapter rod 17 to one end of the battery aluminum shell 11, which is beneficial to adjust the final pressure of the internal gas of the battery aluminum shell 11 after the two ends of the battery aluminum shell 11 are squeezed, so as to achieve the precise control of the pressurized value of the internal gas of the battery aluminum shell 11.

[0037] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.

Claims

1. A semi-automatic auxiliary tooling for cylindrical aluminum shell blasting inspection equipment, characterized in that: include: Pressure frame (12); A pressure frame (10) disposed on the top of the pressure frame (12); Two detection heads (6) are provided and are respectively located at two ends of the pressure frame (10); A battery aluminum shell (11) is adaptably connected between the pressure frame (10) and the pressure frame (12), one side of one of the detection heads (6) is assembled with a second transverse cylinder (13), one side of the other detection head (6) is provided with a first transverse cylinder (8), and the top of the pressure frame (10) is assembled with a longitudinal cylinder (4).

2. A semi-automatic auxiliary tooling for cylindrical aluminum shell blasting inspection equipment as claimed in claim 1, characterized in that: A main frame (3) is provided at the bottom of the longitudinal cylinder (4), an electrical base (2) is assembled and connected to the bottom of the main frame (3), and a tooling frame (1) is assembled and connected to the bottom of the electrical base (2); The bottom of the fixed part of the longitudinal cylinder (4) is assembled and fixed to the top of the main frame (3), and one end of the movable part of the longitudinal cylinder (4) extends from the inside of the main frame (3) to control the pressure frame (10) to move up and down on the top of the pressure frame (12).

3. A semi-automatic auxiliary tooling for cylindrical aluminum shell blasting inspection equipment as claimed in claim 1, characterized in that: The tops of both ends of the pressure frame (10) are assembled and connected with guide rods (5), and the two guide rods (5) are slidably connected to the inside of the main frame (3).

4. A semi-automatic auxiliary tooling for cylindrical aluminum shell blasting inspection equipment as claimed in claim 2, characterized in that: A stand (14) is processed on the top of one end of the electrical base (2), a stand plate (9) is processed on the top of the other end of the electrical base (2), and an assembly bracket (7) is assembled and connected to one end of the fixed part of the first transverse cylinder (8); One end of the fixed part of the second transverse cylinder (13) is assembled and connected to one side of the vertical frame (14), and one end of the movable part of the second transverse cylinder (13) extends out from the inside of the vertical frame (14).

5. A semi-automatic auxiliary tooling for cylindrical aluminum shell blasting inspection equipment as claimed in claim 4, characterized in that: A transfer rod (17) is provided inside the assembly bracket (7), and a rotating cylinder (16) is provided at one end of the transfer rod (17); One end of the rotating shaft of the rotary cylinder (16) is threadedly connected to the inside of one end of the transfer rod (17), and the other end of the transfer rod (17) is assembled and fixed to a detection head (6).

6. A semi-automatic auxiliary tooling for cylindrical aluminum shell blasting inspection equipment as claimed in claim 5, characterized in that: The maximum angle of rotation of the rotating shaft controlled by the rotating cylinder (16) is 360 degrees. One side of the rotating cylinder (16) is fixedly mounted inside the assembly bracket (7). The transfer rod (17) is slidably connected inside the assembly bracket (7).

7. A semi-automatic auxiliary tooling for cylindrical aluminum shell blasting inspection equipment as claimed in claim 5, characterized in that: The bottom of the pressure frame (12) and the assembly bracket (7) is provided with a same guide rail (15), the guide rail (15) is assembled and connected to the top of the electrical base (2) and is located between the vertical frame (14) and the vertical plate (9), and the pressure frame (12) and the assembly bracket (7) are both slidably connected to the outside of the guide rail (15).

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