A stator processing and testing tool

Abstract

The utility model discloses a stator processing and testing tool, including a testing protection mechanism, a display mechanism and a stabilizing mechanism, wherein the testing protection mechanism includes a mounting frame, a testing platform is fixedly connected to one side of the mounting frame, a fixing frame is fixedly connected to the upper side of the testing platform by screws, a fixing rod is fixedly connected to the upper side of the fixing frame, and a placing frame is fixedly connected to the upper side of the fixing rod. The utility model is provided with a testing protection mechanism, and when in use, a card slot is adapted to a card block on the edge of the stator, so that the stator can be fixed in the placing frame, and then the test line is correctly connected to the electrical tester body, and then the protection frame is pushed to cover the stator being tested, when one stator is tested, another stator can be stuck in another placing frame to wait for testing, and after the stator is tested, the protection frame is pushed to cover the other stator for protection for testing, and the tested stator can be removed, and so on and so forth, so that the efficiency of stator testing can be higher.

Description

Technical Field

[0001] The utility model relates to the technical field of stator processing and testing tooling, in particular to a stator processing and testing tooling. Background Art

[0002] In an electric motor, the stator is a major component of the motor, which is the part that is located outside the motor and is stationary. The stator is usually composed of a set of windings (usually conductive coils) wound around a magnetic core or other material; the main function of the stator is to generate a magnetic field that interacts with the magnetic field of the rotor (another major component, which is usually rotating) to generate torque and make the motor rotate.

[0003] During the stator processing, it is necessary to perform insulation resistance, insulation voltage, resistance measurement, insulation dielectric loss, winding phase detection and short circuit detection. Generally, a detection tool is used to detect the stator. Most of the current stator detection tools place the stator on a detection table and then use a protective structure to cover the stator for a single detection process. After the detection is completed, the stator needs to be taken out and the next detection process is performed, which makes the detection efficiency low and the practicality poor. Therefore, in order to solve the above problems, a stator processing detection tool is proposed. Utility Model Content

[0004] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a stator processing and testing tool.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stator processing and detection tooling, comprising a detection and protection mechanism, a display mechanism and a stabilization mechanism, the detection and protection mechanism comprising a mounting frame, one side of the mounting frame is fixedly connected with a detection platform, the upper side of the detection platform is fixedly connected with a fixing frame by screws, the upper side of the fixing frame is fixedly connected with a fixing rod, the upper side of the fixing rod is fixedly connected with a placement rack, a card slot is provided inside the placement rack, an electrical detector body is fixedly installed on the upper side of the detection platform, one side of the mounting frame is fixedly connected with a fixing block, one side of the fixing block is fixedly connected with a guide rod, a protection frame is arranged on the outside of the guide rod, and tempered glass is fixedly connected to the inside of the protection frame, two fixing blocks are provided, the guide rod is arranged between the two fixing blocks, two guide rods are also provided, and the two guide rods are arranged horizontally.

[0006] Preferably, the protective frame is slidably connected to the guide rod, and the protective frame is arranged on the upper side of the placement rack and the electrical detector body. The protective frame can cover the placement rack and the electrical detector body, and two protective frames and two electrical detector bodies are each provided.

[0007] Preferably, a first handle is fixedly connected to the upper side of the protective frame, and second handles are fixedly connected to both sides of the installation frame. The second handle can facilitate lifting of the detection tooling, and the first handle facilitates sliding of the protective frame outside the guide rod.

[0008] Preferably, the display mechanism includes a mounting groove, which is opened inside the mounting frame, and a display screen is rotatably connected inside the mounting groove. The display screen is electrically connected to the electrical tester body, and the stator is tested through the electrical tester body, and the detected data can be displayed through the display screen.

[0009] Preferably, the stabilizing mechanism includes a slot, which is provided inside the installation frame, an electric push rod is fixedly installed inside the slot, a vacuum pump is fixedly installed on the lower side of the electric push rod, and a suction cup is fixedly connected to the output end of the vacuum pump. Two stabilizing mechanisms are provided, which are respectively provided on both sides of the installation frame.

[0010] Preferably, a cover plate is fixedly connected to the inside of the installation frame by screws, and a ventilation groove is provided through the surface of the cover plate, and a plurality of ventilation grooves are provided, so that the heat generated by the components installed in the installation frame during operation can be dissipated.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model is provided with a detection protection mechanism. When in use, the card slot is matched with the card block on the edge of the stator, so that the stator can be fixed in the placement rack. Then the test line is correctly connected to the electrical tester body, and then the protection rack is pushed to cover the stator being tested. When one stator is being tested, another stator can be stuck in another placement rack to wait for testing. After the stator is tested, the protection rack is pushed to cover the other stator for protection for testing. The tested stator can be removed, and this can be repeated, which can make the stator detection more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the overall structure of the utility model from the side;

[0016] Figure 3 It is a schematic diagram of the overall structure of the rear view of the utility model;

[0017] Figure 4 It is a structural schematic diagram of the utility model in front view section.

[0018] In the figure: 1. Installation frame; 2. Test table; 3. Fixing frame; 4. Fixing rod; 5. Placement frame; 6. Card slot; 7. Electrical tester body; 8. Fixing block; 9. Guide rod; 10. Protective frame; 11. Tempered glass; 12. First handle; 13. Second handle; 14. Installation slot; 15. Display screen; 16. Opening slot; 17. Electric push rod; 18. Vacuum pump; 19. Suction cup; 20. Cover plate; 21. Ventilation slot. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4 A stator processing and detection tooling, including a detection and protection mechanism, a display mechanism and a stabilizing mechanism, the detection and protection mechanism includes a mounting frame 1, a detection table 2 is fixedly connected to one side of the mounting frame 1, a fixing frame 3 is fixedly connected to the upper side of the detection table 2 by screws, a fixing rod 4 is fixedly connected to the upper side of the fixing frame 3, a placement frame 5 is fixedly connected to the upper side of the fixing rod 4, a card slot 6 is opened inside the placement frame 5, an electrical detector body 7 is fixedly installed on the upper side of the detection table 2, a fixing block 8 is fixedly connected to one side of the mounting frame 1, a guide rod 9 is fixedly connected to one side of the fixing block 8, a protection frame 10 is arranged on the outside of the guide rod 9, a tempered glass 11 is fixedly connected to the inside of the protection frame 10, the protection frame 10 is slidably connected to the guide rod 9, and the protection frame 10 is arranged between the placement frame 5 and the electrical detector A first handle 12 is fixedly connected to the upper side of the main body 7 and the upper side of the protective frame 10, and a second handle 13 is fixedly connected to both sides of the mounting frame 1. When in use, the stator is slid into the placement frame 5, and the card slot 6 is adapted to the card block on the edge of the stator, so that the stator can be fixed in the placement frame 5. Then, the test line is correctly connected to the electrical tester body 7, and then the protective frame 10 is pushed to cover the stator being tested. The stator testing situation can be seen through the tempered glass 11. When one stator is being tested, another stator can be stuck in another placement frame 5 to wait for testing. After the stator is tested, the protective frame 10 is pushed to cover the other stator for protection for testing. The tested stator can be removed, and this can be repeated to make the stator testing more efficient.

[0021] In one aspect of the present embodiment, by electrically connecting the electrical tester body 7 with the display screen 15, the data detected by the electrical tester body 7 on the stator will be displayed through the display screen 15. The display screen 15 is arranged in the mounting groove 14 and is rotatably connected to the mounting frame 1. When the display screen 15 is rotated, a certain force is required to rotate the display screen 15 to adjust the angle, so that the operator can see the detection data on the display screen 15 at a suitable angle.

[0022] In one aspect of this embodiment, when the inspection tool is placed, the electric push rod 17 installed in the slot 16 can be started to drive the vacuum pump 18 and the suction cup 19 to move downward, so that the suction cup 19 contacts the placement position, and then the vacuum pump 18 is started to extract the air in the suction cup 19, so that the suction cup 19 can be firmly adsorbed on the placement position, so that the inspection tool can be placed more stably when used.

[0023] In one aspect of this embodiment, the cover plate 20 is fixed in the installation frame 1 by screws. The detection tooling will emit heat during operation, and the heat can be dissipated from the air-permeable groove 21, so that the detection tooling can better dissipate heat.

[0024] The working principle of the utility model is as follows: when the stator processing and testing tool is in use, when the testing tool is placed, the electric push rod 17 installed in the slot 16 can be started to drive the vacuum pump 18 and the suction cup 19 to move down, so that the suction cup 19 contacts the placement position, and then the vacuum pump 18 is started to extract the air in the suction cup 19, so that the suction cup 19 can be firmly adsorbed at the placement position, and the stator is slid into the placement rack 5, and the card slot 6 is adapted to the card block on the edge of the stator, so that the stator can be fixed in the placement rack 5, and then the test line is correctly connected to the electrical tester body 7, and then the anti-static push rod 18 is pushed to push the anti-static push rod 18 ... The protective frame 10 covers the stator being tested, and the stator testing situation can be seen through the tempered glass 11. By electrically connecting the electrical tester body 7 to the display screen 15, the data of the stator testing by the electrical tester body 7 will be displayed through the display screen 15. When one stator is being tested, the other stator can be clamped in another placement rack 5 to wait for testing. After the stator is tested, the protective frame 10 is pushed to cover the other stator for protection for testing. The tested stator can be removed, and this process is repeated. In this solution, all electrical equipment is powered by an external power supply.

[0025] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A stator processing and testing tool, comprising a detection and protection mechanism, a display mechanism and a stabilization mechanism, characterized in that: The detection protection mechanism comprises a mounting frame (1), a detection platform (2) is fixedly connected to one side of the mounting frame (1), a fixing frame (3) is fixedly connected to the upper side of the detection platform (2) by screws, a fixing rod (4) is fixedly connected to the upper side of the fixing frame (3), a placement frame (5) is fixedly connected to the upper side of the fixing rod (4), a card slot (6) is provided inside the placement frame (5), an electrical detector body (7) is fixedly installed on the upper side of the detection platform (2), a fixing block (8) is fixedly connected to one side of the mounting frame (1), a guide rod (9) is fixedly connected to one side of the fixing block (8), a protection frame (10) is arranged outside the guide rod (9), and a tempered glass (11) is fixedly connected inside the protection frame (10).

2. The stator processing and testing tool according to claim 1, characterized in that: The protection frame (10) is slidably connected to the guide rod (9), and the protection frame (10) is arranged on the upper side of the placement frame (5) and the electrical detector body (7).

3. The stator processing and testing tool according to claim 1, characterized in that: A first handle (12) is fixedly connected to the upper side of the protection frame (10), and second handles (13) are fixedly connected to both sides of the installation frame (1).

4. The stator processing and testing tool according to claim 1, characterized in that: The display mechanism comprises a mounting groove (14), wherein the mounting groove (14) is provided inside the mounting frame (1), a display screen (15) is rotatably connected inside the mounting groove (14), and the display screen (15) is electrically connected to the electrical detector body (7).

5. The stator processing and testing tool according to claim 1, characterized in that: The stabilizing mechanism comprises a slot (16) which is formed inside the mounting frame (1), an electric push rod (17) being fixedly mounted inside the slot (16), a vacuum pump (18) being fixedly mounted on the lower side of the electric push rod (17), and a suction cup (19) being fixedly connected to the output end of the vacuum pump (18).

6. The stator processing and testing tool according to claim 1, characterized in that: A cover plate (20) is fixedly connected to the interior of the installation frame (1) by means of screws, and a ventilation groove (21) is provided through the surface of the cover plate (20).

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