A test box for switch status and control devices
By designing a universal test box, using plug-in and unplugged terminals and multi-function modules, the problem of lack of universality in the testing of different switch states and control device components in the prior art is solved, and an efficient and simple test process is achieved, which improves the testing efficiency and product quality.
Patent Information
- Application Number
- CN202421073641.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The prior art lacks versatility in component testing of different switching states and control devices, resulting in the need to redesign and adjust the test plan every time you face a different model of device, which increases the difficulty and cost of testing, and may lead to potential problems discovered only after leaving the factory.
A universal test box is designed, using plug-in terminals to achieve the universality of test components of different solutions. Through modules such as power switch, AC/DC conversion switch and output selection indicator, a simple and intuitive interface is provided, which is suitable for component testing of different switching states and control devices.
It realizes the universality of component testing of different switching states and control devices, reduces the operator's learning cost, improves the testing efficiency, can detect problems in factory tests, and shortens the time for secondary component quality inspection.
Smart Images

Figure CN222734246U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of switch cabinets, and in particular relates to a test box for switch states and control devices. Background Art
[0002] When switch states and control devices leave the factory, they are often not subjected to in-depth component testing due to technical conditions or operating specifications. This means that when manufacturers receive these devices, they mainly rely on routine inspections of model parameters and appearance to assess their quality. However, this inspection method has certain limitations. It can only provide verification of basic information about the device, but cannot reveal potential problems that may exist inside the device.
[0003] During factory testing, it is often found that some devices have quality faults such as black screen, abnormal indication, abnormal output, etc. These problems may be caused by various reasons such as component damage, design defects, improper production process, etc. These faults will not only affect the normal operation of the device, but may also cause the performance of the entire system to decline or even fail, thus bringing unnecessary losses and risks to the user.
[0004] The current state of technology does not have universality for component testing of different switch states and control devices. This means that each time you face different types of switch states and control devices, you need to redesign and adjust the test plan, which undoubtedly increases the difficulty and cost of testing. In addition, due to incomplete testing, some potential problems may not be discovered until after leaving the factory, which further increases the pressure on product maintenance and after-sales service. Utility Model Content
[0005] In view of the problem that the test devices in the prior art are not universal for testing components of different switch states and control devices, the utility model provides a test box for switch states and control devices, which can test components of different switch states and control devices and has universality.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions.
[0007] A test box for a switch state and a control device, comprising a power switch, an AC / DC conversion switch and an output selection indicator light; the power switch is used to control a power input module to be connected to a power source; the AC / DC conversion switch is used to control the switching of AC and DC in a test box circuit; the output selection indicator light is used to display the state of an output selection module; one side of the output selection module is connected to a power input module, and the other side of the output selection module is connected to the switch state and the control device.
[0008] Furthermore, the power input module and the output selection module are arranged inside the test box; the interior of the test box also includes a voltage detection module and a switch state and an intelligent control connection module; the voltage detection module is arranged between the output selection module and the switch state and the intelligent control connection module; the switch state and the intelligent control connection module are connected to the switch state and the control device.
[0009] Furthermore, the switch state and intelligent control connection module is connected to the switch state and control device through a plug-in terminal.
[0010] Furthermore, the plug-in terminal is arranged on a cabinet body of the test cabinet.
[0011] Furthermore, the output selection module includes a power selection module and an indication module; the power selection module is connected to the AC / DC conversion switch; and the indication module displays the status through an output selection indicator light.
[0012] Furthermore, the indication module includes heating indication, trolley working / testing position, energy storage indication, circuit breaker opening and closing indication and other indications.
[0013] Furthermore, the power switch, AC / DC conversion switch and output selection indicator light are arranged on the cabinet door of the test cabinet.
[0014] Furthermore, a power indicator light is provided on the cabinet door of the test cabinet; the power indicator light is used to display whether the test cabinet is in a powered-on state.
[0015] Furthermore, a handle is provided on the door of the cabinet body of the test cabinet.
[0016] Furthermore, the number of the output selection indicator lights is several.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] The utility model adopts plug-in terminals to achieve the universality of testing components of different schemes. According to the switch state and the characteristics of the control device, the switch control output and display unit of each position of the test box are universal. The learning cost of the operator is reduced. Through the simple, intuitive and clear interface design, the operator can quickly understand and master the various functions of the test box, such as heating output, circuit breaker opening and closing, trolley test / working position and energy storage indication, etc., and the operation instructions are issued to the tested components by operating the test switches of the test box. The correctness of each control and display unit of the tested component is observed and displayed on the test box panel, and the correctness of the component's own display is observed synchronously. If it is abnormal, the test box displays abnormality. It is intuitive and clear to determine whether the component is qualified. The utility model is used to move the performance test that could not be detected before entering the factory, and the time for troubleshooting the quality of secondary components in the factory test process is shortened. At the same time, the utility model has a simple structure, a small appearance, is reliable, easy to operate, and easy to carry; it can basically meet the performance solutions of different suppliers. It has a wide range of applications, can standardize the detection work, reduce the arbitrariness of the detection work, and ensure the accuracy of the detection data. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings described herein are for explanation purposes only and are not intended to limit the scope of the present invention in any way. In addition, the shapes and proportional dimensions of the components in the drawings are only for illustration purposes to help understand the present invention and are not intended to specifically limit the shapes and proportional dimensions of the components of the present invention. In the drawings:
[0020] Figure 1 This is an overall schematic diagram of a test box for switch status and control devices of the utility model;
[0021] Figure 2 It is a front schematic diagram of a test box for switch status and control device of the utility model;
[0022] Figure 3 It is a side schematic diagram of a test box for switch status and control device of the utility model;
[0023] Figure 4 The utility model is a schematic diagram of the internal module connection of a test box for switch status and control devices.
[0024] In the figure: 1 is a power switch; 2 is a power indicator light; 3 is an AC / DC conversion switch; 4 is an output selection indicator light; 5 is a handle; 6 is a plug-in terminal; and 10 is a cabinet. DETAILED DESCRIPTION
[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the technical solution of the present invention will be described clearly and completely below in conjunction with the drawings of the present invention. The described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work should fall within the scope of protection of the present invention.
[0026] It should be noted that when an element is referred to as being "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only embodiment.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0028] like Figure 1 As shown, the utility model is a test box for switch status and control device, which includes a power switch 1, a power indicator light 2, an AC / DC conversion switch 3, an output selection indicator light 4, a handle 5, and a plug-in terminal 6.
[0029] like Figure 2 As shown, a power switch 1, a power indicator light 2, an AC / DC conversion switch 3, an output selection indicator light 4, and a handle 5 are installed on the door of the cabinet body 10, wherein there are several output selection indicator lights 4. The handle 6 is used to open or close the cabinet door.
[0030] like Figure 3 As shown, a plurality of plug-in terminals 6 are provided on the side of the cabinet 10. The present invention adopts the plug-in terminals 6 for docking, so as to realize the universality of testing components of different schemes.
[0031] like Figure 4 As shown, the cabinet 10 is provided with a power input module, an output selection module, a voltage detection module and a device connection module.
[0032] The power input module is connected to the power supply and is used to provide power to the test box. By pressing the power switch 1, the test box will be powered on and the power indicator 2 will be on; by pressing it again, the button will pop up, the test box will be powered off and the power indicator 2 will be off. This function of the power switch 1 allows the user to easily control the power status of the test box, thereby starting or ending the test process.
[0033] The power input module is responsible for converting the external power input into the power form required by the test box. This ensures that the internal circuit of the test box is supplied with stable and pure power. In addition, the power input module may also have some protection functions, such as overvoltage protection, undervoltage protection, overload protection, etc., to prevent the external power abnormality from causing damage to the internal circuit of the test box.
[0034] The power switch 1 controls the on and off of the power supply, while the power input module ensures the stability and purity of the power supply. The two work together to provide reliable power support for the test box and ensure the smooth progress of the test process. According to the requirements of the component to be tested, the AC / DC conversion switch 3 controls the switching of AC and DC in the circuit.
[0035] The output selection module is arranged between the power input module and the voltage detection module, and the voltage detection module is arranged between the output selection module and the device connection module.
[0036] The device connection module is used to connect with the switch status and control device.
[0037] The output selection module includes a power selection module and an indication module.
[0038] The indicator module of the test box displays its status through the output selection indicator light 4. If a fault is detected, the output selection indicator light 4 will flash or light up in a specific way to attract the attention of the tester.
[0039] The output selection module is used to check and inspect whether the output terminal of the heater of the tested component meets the requirements and confirm the output type.
[0040] Then, adjust the position of the plug-in terminal 6 on the test box and the corresponding lead according to the output type to make it consistent with the component under test. The position of the plug-in terminal 6 of the test box and the corresponding wiring are adjustable, which can meet the universal switch status of multiple manufacturers.
[0041] At the bottom of the control panel of the tested component, operate the corresponding function according to the component operation method, and the tested component will heat up and output, and the corresponding heating power indicator of the test box will light up. If there is no abnormality, the heating output function of this component is normal.
[0042] The power selection module is a device used to control and convert the energy form in the power, such as voltage conversion, current control, overvoltage protection, overcurrent protection, short circuit protection and overtemperature protection, etc., to ensure the safety and stability of electronic equipment.
[0043] The indication module includes heating indication, trolley working / testing position, energy storage indication, circuit breaker opening and closing indication and other indications, which are used to display the current switch status and the status of the control device during testing.
[0044] Therefore, the utility model is used for testing the performance of the state of externally purchased switches and control devices.
[0045] The present invention is further explained below in conjunction with specific embodiments.
[0046] Example
[0047] In this embodiment, the applicable power supply of the test box equipment is AC220V, 50HZ; the applicable auxiliary power supply of the tested component is AC220V, DC220V.
[0048] Example 1
[0049] Check the switch status and position function indication of the control device:
[0050] (1) Check and examine whether the common terminal of the component under test and the corresponding contact sequence of each position are consistent with the positions of the test box. If not, adjust the position of the plug-in terminal 6 of the test box and the corresponding lead to make it consistent with the component under test.
[0051] (2) According to the auxiliary power supply specification of the component, select the corresponding power supply on the operation panel corresponding to "AC / DC conversion switch 3".
[0052] (3) Turn on the control switch of the component under test. At this time, the corresponding display screen and initial display position indication of the component under test should show normal status.
[0053] (4) Operate the corresponding function knob switch of the test box. The corresponding function indication should be normal (indicator light on). At the same time, check that the panel display of the tested component should be normal and consistent with the display function of the test box. If there is no abnormality, the indication function of each position of the component is normal.
[0054] Example 2
[0055] Check the switch status and heating power supply function of the control device:
[0056] (1) Check and confirm whether the heater output of the component under test is active or passive.
[0057] (2) Adjust the position of the test box plug-in terminal 6 and the corresponding lead according to the output type (active, passive) to keep it consistent with the component under test.
[0058] (3) Operate the corresponding function according to the component operation method at the bottom of the control panel of the component under test, and the component under test will heat up and output, and the corresponding heating power indicator of the test box will light up. If there is no abnormality, the heating output function of this component is normal.
[0059] In order to standardize the interface between the test box and the component under test, the utility model adopts plug-in terminals 6 for docking, which realizes the universality of testing components of different schemes. According to the switch status and the characteristics of the control device, universal types are adopted for the switch control output and display unit at each position of the test box. The learning cost of the operator is reduced. Through the concise, intuitive and clear interface design, the operator can quickly understand and master the various functions of the test box, such as heating output, circuit breaker opening and closing, trolley test / working position and energy storage indication, etc. By operating the test switches of the test box, the operation instructions are issued to the component under test, and the correctness of the control and display units of the component under test is observed and displayed on the test box panel, and the correctness of the display of the component itself is observed synchronously. If it is abnormal, the test box display is abnormal. It is intuitive and clear to judge whether the component is qualified. The utility model is used to move the performance test that could not be detected before entering the factory, and the time for troubleshooting the quality of secondary components during the factory test is shortened by an average of 5-10 minutes.
[0060] In summary, the utility model has a simple structure, a small appearance, is reliable, easy to operate, and easy to carry; it can basically meet the performance plans of different suppliers. It has a wide range of applications, can standardize the detection work, reduce the arbitrariness of the detection work, and ensure the accuracy of the detection data. At the same time, it meets the requirements of standards such as GB / T3906 "3.6kV~40.5kV AC Metal-enclosed Switchgear and Control Equipment" and GB / T1984 "High-voltage AC Circuit Breaker". By moving the switch status and control device performance detection forward, the time for troubleshooting secondary component problems in factory tests can be greatly reduced, the factory test time can be shortened, and the overall quality level of the product can be improved. According to the requirements of the switch status and control device to be tested, the power supply applicable to the utility model and the auxiliary power supply applicable to the tested component of the utility model can be adjusted.
[0061] Many embodiments and many applications beyond the examples provided will be apparent to those skilled in the art upon reading the above description. Therefore, the scope of the present teachings should not be determined with reference to the above description, but rather with reference to the preceding claims and the full scope of equivalents to which such claims are entitled. For the purpose of comprehensiveness, all articles and references, including disclosures of patent applications and publications, are incorporated herein by reference. The omission of any aspect of the subject matter disclosed herein in the preceding claims is not intended to be a waiver of such subject matter, nor should it be considered that the applicant has not considered such subject matter to be part of the disclosed utility model subject matter.
[0062] The above content is a further detailed description of the utility model. It cannot be determined that the specific implementation methods of the utility model are limited to these. For ordinary technicians in the technical field to which the utility model belongs, they can make some simple deductions or substitutions without departing from the concept of the utility model, which should be regarded as belonging to the protection scope of the utility model determined by the submitted claims.
Claims
1. A test box for switch status and control device, characterized in that: It includes a power switch (1), an AC / DC conversion switch (3) and an output selection indicator light (4); The power switch (1) is used to control the power input module to be connected to the power source; The AC / DC conversion switch (3) is used to control the switching of AC and DC in the test box circuit; The output selection indicator light (4) is used to display the state of the output selection module; One side of the output selection module is connected to the power input module, and the other side of the output selection module is connected to the switch state and control device.
2. A test box for switch status and control device according to claim 1, characterized in that: The power input module and the output selection module are arranged inside the test box; The interior of the test box also includes a voltage detection module and a switch status and intelligent control connection module; The voltage detection module is arranged between the output selection module and the switch state and intelligent control connection module; The switch state and intelligent control connection module connects the switch state and control device.
3. A test box for switch status and control device according to claim 2, characterized in that: The switch state and intelligent control connection module is connected to the switch state and control device via a plug-in terminal (6).
4. A test box for switch status and control device according to claim 3, characterized in that: The plug-in terminal (6) is arranged on a cabinet body (10) of the test cabinet.
5. A test box for switch status and control device according to claim 1, characterized in that: The output selection module includes a power selection module and an indication module; The power selection module is connected to the AC / DC conversion switch (3); The indication module displays the status by outputting a selection indicator light (4).
6. A test box for switch status and control device according to claim 5, characterized in that: The indication module includes a heating indication, a trolley working / testing position, an energy storage indication and a circuit breaker opening and closing indication.
7. A test box for switch status and control device according to claim 1, characterized in that: The power switch (1), the AC / DC conversion switch (3) and the output selection indicator light (4) are arranged on a cabinet door of a cabinet body (10) of the test cabinet.
8. A test box for switch status and control device according to claim 7, characterized in that: A power indicator light (2) is also provided on the door of the cabinet body (10) of the test cabinet; The power indicator light (2) is used to display whether the test cabinet is in a power-on state.
9. A test box for switch status and control device according to claim 7, characterized in that: A handle (5) is also provided on the door of the cabinet body (10) of the test cabinet.
10. A test box for switch status and control device according to claim 1, characterized in that: The number of the output selection indicator lights (4) is multiple.