A three-dimensional winding core transformer winding machine

Abstract

The utility model discloses a three-dimensional winding iron core transformer winding machine, comprising a winding machine body, wherein the winding machine body comprises a machine body, a winding rod and a winding ring, the left side of the winding rod is fixedly installed on the right side of the machine body, the inner surface of the winding ring is sleeved on the surface of the winding rod, and the top of the machine body is provided with an output component; by arranging the output component, the rotating component and the clamping component, the inner wall of the winding ring can be clamped, so that when the staff encounters winding rings of different sizes, it is convenient for the staff to fix them, the operation is simple and practical, and the problem that in the process of using the current winding machine, since the required winding rings are of different sizes and the size of the general winding rod is also fixed, when encountering winding rings of different sizes, the staff needs to disassemble the screws to replace the more suitable winding ring, which is troublesome, time-consuming and labor-intensive.

Description

Technical Field

[0001] The utility model belongs to the technical field of winding machines, in particular to a three-dimensional winding iron core transformer winding machine. Background Art

[0002] A winding machine is a device widely used in the electronic and electrical industry. It is mainly used to wind linear materials such as enameled copper wire, textile wire, etc. onto specific workpieces, such as transformers, inductors and other electronic components. It can complete single-layer or multi-layer winding work according to different needs. It is one of the indispensable equipment in the manufacturing industry. The problem with the prior art is that during the use of the current winding machine, the required winding rings are of different sizes, and the size of the general winding rod is also fixed. When encountering winding rings of different sizes, the staff needs to disassemble the screws to replace the more suitable winding rings, which is troublesome, time-consuming and labor-intensive. Therefore, a three-dimensional winding core transformer winding machine is proposed to solve the above problems. Summary of the invention

[0003] In view of the problems existing in the prior art, the utility model provides a three-dimensional wound iron core transformer winding machine, which has the advantages of being easy to operate and practical when workers encounter winding rings of different sizes, and solves the problem that during the use of the current winding machine, the required winding rings are of different sizes and the size of the general winding rod is also fixed. When encountering winding rings of different sizes, the workers need to remove the screws to replace them with more suitable winding rings, which is troublesome, time-consuming and labor-intensive.

[0004] The utility model is implemented as follows: a three-dimensional winding iron core transformer winding machine comprises a winding machine body, the winding machine body comprises a machine body, a winding rod and a winding ring, the left side of the winding rod is fixedly installed on the right side of the machine body, the inner surface of the winding ring is sleeved on the surface of the winding rod, and an output assembly is arranged on the top of the machine body;

[0005] The output assembly includes a fixed seat, a motor, a first pulley and a second pulley, the bottom of the fixed seat is fixedly mounted on the top of the body, the outer surface of the motor is fixedly mounted on the inner surface of the fixed seat, the left side of the first pulley is fixedly mounted on the starting end of the motor, the second pulley is arranged on the top of the first pulley, and the surface of the first pulley is rotatably connected with the surface of the second pulley through a belt;

[0006] A rotating assembly is arranged on the surface of the winding rod.

[0007] As a preferred embodiment of the present invention, the rotating assembly includes a screw, a rotating disk and a rotating column, the left side of the screw is rotatably connected to the inner wall of the winding rod through a rotating shaft, the left side of the rotating disk is fixedly installed on the right side of the screw, the left side of the rotating column is fixedly installed on the right side of the rotating disk, and a clamping assembly is provided on the surface of the screw;

[0008] The threads on the surface of the screw are positive and negative threads. By setting a rotating component, the rotation of the rotating component can drive the clamping component to move.

[0009] As a preferred embodiment of the utility model, the clamping assembly includes a movable groove, a movable plate, a clamping rod and a clamping block, and the movable groove, movable plate, clamping rod and clamping block are each provided with two, and the two movable grooves are both opened on the surface of the winding rod, and the opposite sides of the two clamping rods are rotatably connected to the side opposite to the movable plate through a rotating shaft, and the opposite sides of the two clamping blocks are rotatably connected to the side opposite to the rotating rod through a rotating shaft. By setting up the clamping assembly, when the winding ring is sleeved on the surface of the winding rod, the inner wall of the winding ring can be clamped by opening the clamping assembly.

[0010] As a preferred embodiment of the utility model, a support rod is fixedly installed on the rear side of the body, a rotating rod is passed through the left and right sides of the support rod, a rotating ring is fixedly installed on the surface of the rotating rod, a rotating groove is opened on the surface of the rotating ring, and the right side of the rotating rod is fixedly installed on the left side of the second pulley. By arranging the support rod, the rotating rod, the rotating ring and the rotating groove, it can play a role in assisting the winding of the wire when it is wound on the surface of the winding ring.

[0011] As a preferred embodiment of the utility model, the surface sleeve of the rotating ring is provided with a supporting ring, and a rotating block is fixedly installed on the inner wall of the supporting ring, and the surface of the rotating block is in contact with the surface of the rotating groove. By providing the supporting ring and the rotating block, the rotating ring can be rotated while driving the rotating groove to rotate, so that the movement stroke of the rotating block can be provided by the rotation of the rotating groove.

[0012] As preferred embodiments of the present invention, a positioning rod is passed through the interior of the support ring, a positioning ring is fixedly installed on the side opposite to the positioning rod, an auxiliary wheel for wire outlet is provided on the side opposite to the positioning ring, and a spring is sleeved on the surface of the positioning rod, and the left and right sides of the spring are fixedly installed on the side opposite to the support ring and the side opposite to the positioning rod. By arranging the positioning rod, the positioning ring, the auxiliary wheel and the spring, the winding wire of different thickness can be clamped, so that the winding wire is more stable during the winding process.

[0013] As a preferred embodiment of the utility model, a fixing rod is fixedly installed on one side opposite to the support rod, a sliding groove is opened on the top of the fixing rod, a sliding rod is slidably connected to the surface of the sliding groove, and the top of the sliding rod is fixedly installed on the surface of the support ring. By arranging the fixing rod, the sliding groove and the sliding rod, the support ring can be driven to move the sliding rod on the surface of the sliding groove after the rotating groove and the rotating block cooperate, thereby ensuring the stable movement of the support ring.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: 1. The utility model, by setting an output component, a rotating component and a clamping component, can first use the rotating component to drive the clamping component to move. During the movement of the clamping component, the inner wall of the winding ring can be clamped, so that when the staff encounters winding rings of different sizes, it is convenient for the staff to fix them. The operation is simple and practical.

[0015] 2. The utility model can make the winding on the surface of the winding ring more stable by setting an output component, a support rod, a rotating rod, a rotating ring, a rotating groove, a support ring, a rotating block, a positioning rod, a positioning ring, an auxiliary wheel, a spring, a fixed rod, a sliding groove and a sliding rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the winding machine body provided by the embodiment of the utility model;

[0017] Figure 2 It is a schematic diagram of the disassembled three-dimensional structure of the rotating assembly and the clamping assembly provided in the embodiment of the utility model;

[0018] Figure 3 It is a schematic diagram of the disassembled three-dimensional structure of the rotating rod, rotating groove, supporting ring and rotating block provided in the embodiment of the utility model;

[0019] Figure 4 The utility model embodiment provides Figure 3 Schematic diagram of the local enlarged structure at point A in the middle.

[0020] In the figure: 1. winding machine body; 101. machine body; 102. take-up rod; 103. take-up ring; 2. output assembly; 21. fixed seat; 22. motor; 23. first pulley; 24. second pulley; 3. rotating assembly; 31. screw; 32. rotating disk; 33. rotating column; 4. clamping assembly; 41. moving groove; 42. moving plate; 43. clamping rod; 44. clamping block; 5. support rod; 6. rotating rod; 7. rotating groove; 8. support ring; 9. rotating block; 10. positioning rod; 11. positioning ring; 12. auxiliary wheel; 13. spring; 14. fixed rod; 15. sliding groove; 16. sliding rod, 17. rotating ring. DETAILED DESCRIPTION

[0021] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

[0022] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.

[0023] like Figures 1 to 4 As shown, a three-dimensional winding iron core transformer winding machine provided by an embodiment of the utility model includes a winding machine body 1, the winding machine body 1 includes a machine body 101, a winding rod 102 and a winding ring 103, the left side of the winding rod 102 is fixedly installed on the right side of the machine body 101, the inner surface of the winding ring 103 is sleeved on the surface of the winding rod 102, and an output component 2 is arranged on the top of the machine body 101;

[0024] The output assembly 2 includes a fixed seat 21, a motor 22, a first pulley 23 and a second pulley 24. The bottom of the fixed seat 21 is fixedly mounted on the top of the body 101, the outer surface of the motor 22 is fixedly mounted on the inner surface of the fixed seat 21, the left side of the first pulley 23 is fixedly mounted on the starting end of the motor 22, and the second pulley 24 is arranged on the top of the first pulley 23. The surface of the first pulley 23 is rotatably connected to the surface of the second pulley 24 through a belt.

[0025] A rotating component 3 is disposed on the surface of the winding rod 102 .

[0026] refer to Figure 2 The rotating assembly 3 includes a screw rod 31, a rotating disk 32 and a rotating column 33. The left side of the screw rod 31 is rotatably connected to the inner wall of the winding rod 102 through a rotating shaft. The left side of the rotating disk 32 is fixedly installed on the right side of the screw rod 31. The left side of the rotating column 33 is fixedly installed on the right side of the rotating disk 32. The surface of the screw rod 31 is provided with a clamping assembly 4.

[0027] The threads on the surface of the screw rod 31 are positive and negative threads.

[0028] The above solution is adopted: by setting the rotating component 3, the rotating component 3 can be rotated, so that the clamping component 4 can be driven to move.

[0029] refer to Figure 2 The clamping assembly 4 includes a moving groove 41, a moving plate 42, a clamping rod 43 and a clamping block 44. There are two moving grooves 41, two moving plates 42, two clamping rods 43 and two clamping blocks 44. The two moving grooves 41 are both opened on the surface of the winding rod 102. The opposite sides of the two clamping rods 43 are rotatably connected to the opposite side of the moving plate 42 through a rotating shaft. The opposite sides of the two clamping blocks 44 are rotatably connected to the opposite side of the rotating rod 6 through a rotating shaft.

[0030] By adopting the above solution, by providing the clamping assembly 4 , when the winding ring 103 is sleeved on the surface of the winding rod 102 , the inner wall of the winding ring 103 can be clamped by opening the clamping assembly 4 .

[0031] refer to Figure 1 and Figure 3 A support rod 5 is fixedly installed on the rear side of the body 101, and a rotating rod 6 is passed through the left and right sides of the support rod 5. A rotating ring 17 is fixedly installed on the surface of the rotating rod 6. A rotating groove 7 is opened on the surface of the rotating ring 17, and the right side of the rotating rod 6 is fixedly installed on the left side of the second pulley 24.

[0032] The above solution can assist the winding of the wire on the surface of the winding ring 103 by providing the support rod 5 , the rotating rod 6 , the rotating ring 17 and the rotating groove 7 .

[0033] refer to Figure 3 and Figure 4 The surface cover of the rotating ring 17 is provided with a supporting ring 8 , and a rotating block 9 is fixedly installed on the inner wall of the supporting ring 8 , and the surface of the rotating block 9 contacts the surface of the rotating groove 7 .

[0034] By adopting the above solution, by providing the support ring 8 and the rotating block 9, the rotating ring 17 can drive the rotating groove 7 to rotate at the same time, so that the rotation of the rotating groove 7 can provide a moving stroke of the rotating block 9.

[0035] refer to Figure 4 A positioning rod 10 is passed through the interior of the support ring 8, a positioning ring 11 is fixedly installed on the side opposite to the positioning rod 10, an auxiliary wheel 12 for leading out is provided on the side opposite to the positioning ring 11, and a spring 13 is sleeved on the surface of the positioning rod 10, and the left and right sides of the spring 13 are fixedly installed on the side opposite to the support ring 8 and the side opposite to the positioning rod 10.

[0036] By adopting the above solution, by providing the positioning rod 10, the positioning ring 11, the auxiliary wheel 12 and the spring 13, the winding wires with different thicknesses can be clamped, so that the winding wires are more stable during the winding process.

[0037] refer to Figure 3 A fixing rod 14 is fixedly installed on the opposite side of the support rod 5, a sliding groove 15 is opened on the top of the fixing rod 14, a sliding rod 16 is slidably connected to the surface of the sliding groove 15, and the top of the sliding rod 16 is fixedly installed on the surface of the support ring 8.

[0038] By adopting the above scheme: by setting the fixed rod 14, the sliding groove 15 and the sliding rod 16, the support ring 8 can drive the sliding rod 16 to move on the surface of the sliding groove 15 after the rotation groove 7 and the rotation block 9 cooperate, thereby ensuring the stable movement of the support ring 8.

[0039] The working principle of the utility model is as follows: when in use, the staff first observes the size of the winding ring 103, then sets the winding ring 103 on the surface of the winding rod 102, and rotates the rotating column 33. When the rotating column 33 is rotated, the screw 31 can be driven to rotate at the same time, so that the screw 31 drives the moving plate 42 to move on the surface of the moving groove 41. In this way, through the movement of the moving plate 42, the rotating shaft can be used to drive the clamping rod 43 to move, and then the winding ring 103 is clamped by the clamping block 44;

[0040] After the winding ring 103 is clamped, the staff observes the thickness of the wire segment to be wound and adjusts the positioning rod 10 in the opposite direction to increase the spacing of the positioning rods 10. The staff then passes the winding end through the spacing of the positioning rods 10 and loosens the positioning rods 10 so that the positioning ring 11 can use the rebound force of the spring 13 to clamp the winding. The staff then winds the winding around the surface of the winding ring 103 for several turns and uses the controller to start the machine body 101 and the motor 22 at the same time to rotate the winding rod 102 and wind the winding around the surface of the winding ring 103.

[0041] To sum up: this three-dimensional wound iron core transformer winding machine, through the coordinated use of output component 2, rotating component 3, clamping component 4, support rod 5, rotating rod 6, rotating ring 17, rotating groove 7, support ring 8, rotating block 9, positioning rod 10, positioning ring 11, auxiliary wheel 12, spring 13, fixed rod 14, sliding groove 15 and sliding rod 16, solves the problem that during the use of current winding machines, the required winding ring sizes are different, and the size of the general winding rod is also fixed. When encountering winding rings of different sizes, the staff needs to remove the screws to replace the more suitable winding ring, which is troublesome, time-consuming and labor-intensive.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A three-dimensional winding iron core transformer winding machine, comprising a winding machine body (1), the winding machine body (1) comprising a machine body (101), a winding rod (102) and a winding ring (103), the left side of the winding rod (102) being fixedly mounted on the right side of the machine body (101), the inner surface of the winding ring (103) being sleeved on the surface of the winding rod (102), characterized in that: An output assembly (2) is provided on the top of the machine body (101); The output assembly (2) comprises a fixed seat (21), a motor (22), a first belt pulley (23) and a second belt pulley (24); the bottom of the fixed seat (21) is fixedly mounted on the top of the machine body (101); the outer surface of the motor (22) is fixedly mounted on the inner surface of the fixed seat (21); the left side of the first belt pulley (23) is fixedly mounted on the starting end of the motor (22); the second belt pulley (24) is arranged on the top of the first belt pulley (23); and the surface of the first belt pulley (23) is rotatably connected to the surface of the second belt pulley (24) via a belt; A rotating component (3) is provided on the surface of the winding rod (102).

2. A three-dimensional winding core transformer winding machine as claimed in claim 1, characterized in that: The rotating assembly (3) comprises a screw (31), a rotating disk (32) and a rotating column (33); the left side of the screw (31) is rotatably connected to the inner wall of the winding rod (102) via a rotating shaft; the left side of the rotating disk (32) is fixedly mounted on the right side of the screw (31); the left side of the rotating column (33) is fixedly mounted on the right side of the rotating disk (32); a clamping assembly (4) is provided on the surface of the screw (31); and the thread on the surface of the screw (31) is a forward and reverse thread.

3. A three-dimensional winding core transformer winding machine as claimed in claim 2, characterized in that: The clamping assembly (4) comprises a movable groove (41), a movable plate (42), a clamping rod (43) and a clamping block (44). The movable groove (41), the movable plate (42), the clamping rod (43) and the clamping block (44) are each provided with two. The two movable grooves (41) are each opened on the surface of the winding rod (102). The opposite sides of the two clamping rods (43) are both rotationally connected to the opposite side of the movable plate (42) via a rotating shaft. The opposite sides of the two clamping blocks (44) are both rotationally connected to the opposite side of the rotating rod (6) via a rotating shaft.

4. A three-dimensional winding core transformer winding machine as claimed in claim 1, characterized in that: A support rod (5) is fixedly mounted on the rear side of the machine body (101), a rotating rod (6) is passed through the left and right sides of the support rod (5), a rotating ring (17) is fixedly mounted on the surface of the rotating rod (6), a rotating groove (7) is provided on the surface of the rotating ring (17), and the right side of the rotating rod (6) is fixedly mounted on the left side of the second pulley (24).

5. A three-dimensional winding core transformer winding machine as claimed in claim 4, characterized in that: The surface cover of the rotating ring (17) is provided with a supporting ring (8), and a rotating block (9) is fixedly mounted on the inner wall of the supporting ring (8), and the surface of the rotating block (9) is in contact with the surface of the rotating groove (7).

6. A three-dimensional winding core transformer winding machine as claimed in claim 5, characterized in that: A positioning rod (10) passes through the interior of the support ring (8), a positioning ring (11) is fixedly mounted on one side opposite to the positioning rod (10), an auxiliary wheel (12) for leading out the wire is arranged on one side opposite to the positioning ring (11), and a spring (13) is sleeved on the surface of the positioning rod (10), and both left and right sides of the spring (13) are fixedly mounted on the side opposite to the support ring (8) and the side opposite to the positioning rod (10).

7. A three-dimensional winding core transformer winding machine as claimed in claim 5, characterized in that: A fixing rod (14) is fixedly mounted on one side opposite to the support rod (5), a sliding groove (15) is provided on the top of the fixing rod (14), a sliding rod (16) is slidably connected to the surface of the sliding groove (15), and the top of the sliding rod (16) is fixedly mounted on the surface of the support ring (8).

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