A speaker bracket glue breaking detection device

By designing a speaker bracket glue break detection device and using the detection platform and material pushing mechanism to detect and process the workpiece, the problem of difficulty in efficiently detecting and eliminating unqualified workpieces in the prior art is solved, and the product quality and production efficiency are improved.

CN222736304UActive Publication Date: 2025-04-08CHONGQING HONGLI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421437917.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-08
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The prior art is difficult to efficiently detect and remove unqualified workpieces on speaker brackets, resulting in unqualified products that may flow into subsequent production processes, affecting product quality and production efficiency.

Method used

A speaker bracket glue break detection device is designed, including a detection platform, a material pushing mechanism and a material storage platform. The workpiece is inspected through the detection platform. The material pushing mechanism pushes qualified and unqualified workpieces to the feed station and the material storage platform respectively to prevent unqualified workpieces from entering the subsequent production process.

Benefits of technology

It realizes efficient detection of the glue on the speaker bracket and timely removal of unqualified workpieces, avoids the flow of unqualified products into subsequent processes, and improves product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a speaker bracket glue break detection device, including a first conveying mechanism, a second conveying mechanism, a detection platform, a first pushing mechanism, a detection component, a material storage platform and a second pushing mechanism. The detection platform is arranged between the first conveying mechanism and the second conveying mechanism, and a detection station is arranged on the detection platform, and the detection station is connected with the discharging station and the feeding station respectively. The first pushing mechanism is used to push the workpiece in the discharging station into the detection station, or to push the workpiece in the detection station into the feeding station. The detection component is used to detect the workpiece in the detection station. The second pushing mechanism is used to push the workpiece in the detection station onto the material storage platform. The speaker bracket glue break detection device can remove the workpieces with unqualified glue application through the reasonable arrangement of each mechanism to prevent them from flowing into the subsequent production process, reduce the occurrence of quality problems in the subsequent process, and improve product quality and production efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of loudspeaker testing equipment, in particular to a loudspeaker bracket glue break detection device. Background Art

[0002] During the production process, speaker stands need to be glued at multiple locations. After gluing is completed, an industrial camera is generally used to detect the gluing status of the speaker stands. If glue breakage is detected at the gluing location, the speaker stand needs to be removed from the production line and the gluing operation needs to be repeated. Since the speaker stands are usually transported on the production line by a belt conveyor, if products with unqualified gluing are removed manually, it will not only be time-consuming and laborious, but also fail to detect unqualified products in a timely manner, affecting subsequent quality issues. Utility Model Content

[0003] In view of the defects in the prior art, the purpose of the utility model is to provide a speaker bracket broken glue detection device, so as to remove the workpieces with unqualified online gluing, avoid them from flowing into the subsequent production process, reduce the occurrence of quality problems in the subsequent process, and improve product quality and production efficiency.

[0004] In order to achieve the above-mentioned purpose, the utility model provides a loudspeaker bracket glue breaking detection device, comprising a first conveying mechanism, a tail end of which is provided with a discharging station; a second conveying mechanism, a starting end of which is provided with a feeding station; a detection platform, which is arranged between the first conveying mechanism and the second conveying mechanism, and a detection station is arranged on the detection platform, and the detection station is respectively connected with the discharging station and the feeding station; a first pushing mechanism, which is used to push the workpiece in the discharging station into the detection station, or to push the workpiece in the detection station into the feeding station; a detection component, which is used to detect the workpiece in the detection station; a material storage platform, which is connected to the detection platform, and the material storage platform is used to store unqualified workpieces; and a second pushing mechanism, which is used to push the workpiece in the detection station onto the material storage platform.

[0005] Preferably, the first pushing mechanism comprises a first cylinder, a first pushing block and a first stopper, the first cylinder is arranged on a side of the first conveying mechanism away from the detection platform, the first pushing block is arranged on a piston rod of the first cylinder, and a moving direction of the first pushing block is perpendicular to a conveying direction of the first conveying mechanism;

[0006] The first stopper is arranged on the first pushing block. When the first pushing block pushes the workpiece in the discharging station to the detecting station, the first stopper extends into the first conveying mechanism and blocks the workpiece from entering the feeding station.

[0007] Preferably, a first blocking surface is provided on the side of the first block facing away from the first cylinder, the first blocking surface is perpendicular to the conveying direction of the first conveying mechanism, and the first block is bent to form an extension block, and the extension block is provided on the first block.

[0008] Preferably, the two side plates of the first conveying mechanism are respectively provided with a first notch and a second notch, the first notch and the second notch are respectively connected to the feeding station, the second notch is connected to the detection station, and the first push block, the first stop block and the extension block all extend into the first notch.

[0009] Preferably, the conveying direction of the first conveying mechanism is opposite to the conveying direction of the second conveying mechanism, and the material storage platform is arranged between the first conveying mechanism and the second conveying mechanism.

[0010] Preferably, the second pushing mechanism includes a second cylinder and a second pushing block, the second cylinder is close to the detection station and is located on the side of the detection platform away from the material storage platform; the second pushing block is arranged on the piston rod of the second cylinder, and the extension direction of the piston rod of the second cylinder is parallel to the conveying direction of the second conveying mechanism.

[0011] Preferably, a material blocking mechanism is provided on the detection platform to block the workpiece in the detection station, and the material blocking mechanism includes a second stopper and a third cylinder, and the second stopper is lifted and matched on the detection platform and is close to the second conveying mechanism;

[0012] The second block is provided with a second blocking surface on the side facing the first conveying mechanism, the second blocking surface is perpendicular to the extension and retraction direction of the piston rod of the first cylinder, and the top surface of the second block can be flush with the table surface of the detection platform; the third cylinder is arranged below the detection platform, and the third cylinder is used to drive the second block to perform lifting and lowering actions.

[0013] Preferably, a side plate of the second conveying mechanism close to the detection platform is provided with a third notch, and the third notch is respectively connected to the feeding station and the detection station.

[0014] Beneficial effects of the utility model:

[0015] The utility model discloses a speaker bracket broken glue detection device, which designs a detection platform between a first conveying mechanism and a second conveying mechanism. The first pushing mechanism can push the workpiece in the discharging station to the detection station. If the detection is passed, the first pushing mechanism will push the workpiece with qualified gluing to the feeding station, and the second conveying mechanism will transport it to the next production process. If the detection fails, the second pushing mechanism will push the workpiece with broken glue to the storage platform. The speaker bracket broken glue detection device can remove the workpiece with unqualified gluing through the reasonable arrangement of various mechanisms to prevent it from flowing into the subsequent production process, reduce the occurrence of quality problems in the subsequent process, and improve product quality and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0017] Figure 1 A schematic diagram of the structure of a speaker bracket glue break detection device provided by an embodiment of the utility model;

[0018] Figure 2 It is a partial schematic diagram of the discharging station, the inspection station and the feeding station;

[0019] Figure 3 It is a structural schematic diagram of the first pushing mechanism;

[0020] Figure 4 It is a structural schematic diagram of the workpiece at the discharge station;

[0021] Figure 5 It is a structural schematic diagram of the workpiece at the inspection station;

[0022] Figure 6 It is a structural schematic diagram of the workpiece at the feeding station;

[0023] Figure 7 It is a cross-sectional schematic diagram of the material blocking mechanism;

[0024] Figure 8 It is a structural schematic diagram of the workpiece being pushed to the material storage platform;

[0025] Reference numerals:

[0026] 10. First conveying mechanism; 11. Discharging station; 12. First notch; 13. Second notch; 20. Second conveying mechanism; 21. Feeding station; 22. Third notch; 30. Inspection platform; 31. Inspection station; 40. First pushing mechanism; 41. First cylinder; 42. First pushing block; 43. First stop block; 431. First blocking surface; 44. Extension block; 50. Inspection assembly; 51. Camera; 60. Material storage platform; 70. Second pushing mechanism; 71. Second cylinder; 72. Second pushing block; 80. Stop mechanism; 81. Second stop block; 82. Third cylinder. DETAILED DESCRIPTION

[0027] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0028] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field to which the utility model belongs.

[0029] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0030] In addition, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present utility model, the meaning of "plurality" is more than two, unless otherwise clearly and specifically limited.

[0031] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0032] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0033] like Figure 1-8 As shown, in one embodiment of the utility model, a speaker bracket broken glue detection device is provided, including a first conveying mechanism 10, a second conveying mechanism 20, a detection platform 30, a first pushing mechanism 40, a detection component 50, a material storage platform 60 and a second pushing mechanism 70.

[0034] The tail end of the first conveying mechanism 10 is provided with a discharging station 11, and the starting end of the second conveying mechanism 20 is provided with a feeding station 21. The first conveying mechanism 10 and the second conveying mechanism 20 both use belt conveyors. The detection platform 30 is provided between the first conveying mechanism 10 and the second conveying mechanism 20. The detection platform 30 is provided with a detection station 31, and the detection station 31 is connected to the discharging station 11 and the feeding station 21 respectively.

[0035] The first pushing mechanism 40 is used to push the workpiece in the discharging station 11 (i.e., the speaker bracket after gluing) into the inspection station 31, or push the workpiece in the inspection station 31 into the feeding station 21. The inspection component 50 is used to inspect the workpiece in the inspection station 31. The inspection component 50 includes a camera 51, etc. The inspection component 50 is a prior art and will not be described in detail in this embodiment. The storage platform 60 is connected to the inspection platform 30, and the storage platform 60 is used to store unqualified workpieces. The second pushing mechanism 70 is used to push the workpiece in the inspection station 31 onto the storage platform 60.

[0036] The speaker bracket after gluing is transported to the discharging station 11 by the first conveying mechanism 10, and then the first pushing mechanism 40 pushes the speaker bracket to the detection station 31 on the detection platform 30, waiting for the camera 51 to identify the four gluing positions on the speaker bracket. If the detection passes, the first pushing mechanism 40 will push the speaker bracket to the feeding station 21 of the second conveying mechanism 20, and the second conveying mechanism will transport the speaker to the next process.

[0037] If the test fails, that is, it is detected that the glue is broken at the gluing position, the second pushing mechanism 70 will push the speaker bracket in the detection station 31 to the material storage platform 60 for buffering, waiting for the operator to transport it back to the gluing process for gluing operation.

[0038] The first conveying mechanism 10, the second conveying mechanism 20, the first pushing mechanism 40, the detection assembly 50 and the second pushing mechanism 70 are all controlled by a controller (not shown in the drawings). The controller may be a PLC, etc., which will not be described in detail here.

[0039] The present embodiment discloses a speaker bracket broken glue detection device, which designs the detection platform 30 between the first conveying mechanism 10 and the second conveying mechanism 20, and the first pushing mechanism 40 can push the workpiece in the discharge station 11 to the detection station 31. If the detection passes, the first pushing mechanism 40 will push the workpiece with qualified glue to the feeding station 21, and the second conveying mechanism 20 will transport it to the next production process. If the detection fails, the second pushing mechanism 70 will push the workpiece with broken glue to the storage platform 60. The speaker bracket broken glue detection device can remove the workpiece with unqualified glue through the reasonable arrangement of each mechanism to prevent it from flowing into the subsequent production process, reduce the occurrence of quality problems in the subsequent process, and improve product quality and production efficiency.

[0040] In one embodiment, the first pushing mechanism 40 includes a first cylinder 41, a first pushing block 42 and a first stopper 43. The first cylinder 41 is arranged on the side of the first conveying mechanism 10 away from the detection platform 30. The first pushing block 42 is arranged on the piston rod of the first cylinder 41. The moving direction of the first pushing block 42 is perpendicular to the conveying direction of the first conveying mechanism 10. The first stopper 43 is arranged on the first pushing block 42. When the first pushing block 42 pushes the workpiece in the unloading station 11 to the detection station 31, the first stopper 43 extends into the first conveying mechanism 10 and blocks the workpiece from entering the feeding station 21.

[0041] When the first cylinder 41 extends its piston rod, it will synchronously drive the first push block 42 and the first stop block 43 to move toward the detection platform 30. When the first push block 42 pushes the workpiece in the discharge station 11, the first stop block 43 will also block a workpiece adjacent to the workpiece, thereby preventing it from entering the discharge station 11. When the first cylinder 41 retracts its piston rod, the first push block 42 and the first stop block 43 will also gradually withdraw from the discharge station 11. In this way, the blocked workpiece will be transported to the discharge station 11 driven by the first conveying mechanism 10 to wait for detection.

[0042] In one embodiment, a first blocking surface 431 is provided on the side of the first stopper 43 facing away from the first cylinder 41, and the first blocking surface 431 is perpendicular to the conveying direction of the first conveying mechanism 10. The first stopper 43 is bent to form an extension block 44, and the extension block 44 is provided on the first stopper 43. The extension block 44 can not only realize the connection between the first stopper 43 and the first push block 42, but also increase the contact area between the first push block 42 and the workpiece, thereby improving the pushing effect on the workpiece in the unloading station 11 or the detection station 31.

[0043] In one embodiment, the two side plates of the first conveying mechanism 10 are respectively provided with a first notch 12 and a second notch 13, the first notch 12 and the second notch 13 are respectively connected to the feeding station 21, the second notch 13 is connected to the detection station 31, and the first push block 42, the first stop block 43 and the extension block 44 all extend into the first notch 12.

[0044] In one embodiment, the conveying direction of the first conveying mechanism 10 is opposite to that of the second conveying mechanism 20, and the material storage platform 60 is disposed between the first conveying mechanism 10 and the second conveying mechanism 20. The above structural design makes the overall structure of the detection device more compact and saves space.

[0045] In one embodiment, the second pushing mechanism 70 includes a second cylinder 71 and a second pushing block 72, wherein the second cylinder 71 is close to the detection station 31 and is located on the side of the detection platform 30 away from the material storage platform 60. The second pushing block 72 is disposed on the piston rod of the second cylinder 71, and the extension direction of the piston rod of the second cylinder 71 is parallel to the conveying direction of the second conveying mechanism 20.

[0046] The extension direction of the piston rod of the second cylinder 71 is perpendicular to that of the piston rod of the first cylinder 41. If it is detected that the glue is broken at the gluing position of the speaker bracket in the detection station 31, the second cylinder 71 will extend its piston rod, and the second push block 72 will push the speaker bracket to the material storage platform 60 for buffering, waiting for the operator to transport it back to the gluing process for gluing. Of course, in order for the second push block 72 to normally push the speaker bracket in the detection station 31, the width of the second push block 72 should be smaller than the width of the speaker bracket, so that the second push block 72 can avoid interference with the extension block 44.

[0047] In one embodiment, a material blocking mechanism 80 is provided on the detection platform 30 to block the workpiece in the detection station 31. The material blocking mechanism 80 includes a second block 81 and a third cylinder 82. The second block 81 is lifted and matched on the detection platform 30 and is close to the second conveying mechanism 20. The second block 81 is provided with a second blocking surface on the side facing the first conveying mechanism 10. The second blocking surface is perpendicular to the extension direction of the piston rod of the first cylinder 41. The top surface of the second block 81 can be flush with the table surface of the detection platform 30. The third cylinder 82 is provided below the detection platform 30, and the third cylinder 82 is used to drive the second block 81 to do lifting and lowering actions.

[0048] In the initial state, the second stopper 81 is extended out of the detection platform 30, that is, the horizontal height of the top surface of the second stopper 81 is higher than the horizontal height of the surface of the detection platform 30. When the extension block 44 pushes the speaker bracket in the discharging station 11 to the detection station 31, the speaker bracket will be blocked by the second stopper 81. In this way, under the joint action of the extension block 44 and the second stopper 81, the speaker bracket in the detection station 31 can be fixed, thereby improving the accuracy of the detection component 50 in detecting the gluing position.

[0049] If the test is qualified, the third cylinder 82 will drive the second stopper 81 to descend, so that the top surface of the second stopper 81 is flush with the surface of the test platform 30. In this way, the first cylinder 41 will push the speaker bracket from the test station 31 to the feeding station 21. If the test is unqualified, the third cylinder 82 will keep the second stopper 81 in the current state.

[0050] In one embodiment, a side plate of the second conveying mechanism 20 close to the detection platform 30 is provided with a third notch 22 , and the third notch 22 is connected to the feeding station 21 and the detection station 31 respectively.

[0051] In the specification of the present utility model, a lot of specific details are described. However, it is understood that the embodiments of the present utility model can be practiced without these specific details. In some examples, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this specification.

[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. A speaker bracket glue break detection device, characterized in that: include: A first conveying mechanism (10) having a discharge station (11) at the rear end; A second conveying mechanism (20), the starting end of which is provided with a feeding station (21); An inspection platform (30) is provided between the first conveying mechanism (10) and the second conveying mechanism (20), and an inspection station (31) is provided on the inspection platform (30), and the inspection station (31) is respectively connected to the discharge station (11) and the feed station (21); A first pushing mechanism (40) is used to push the workpiece in the discharging station (11) into the inspection station (31), or to push the workpiece in the inspection station (31) into the feeding station (21); A detection component (50) for detecting a workpiece in the detection station (31); A material storage platform (60) connected to the inspection platform (30), the material storage platform (60) being used to store unqualified workpieces; and The second material pushing mechanism (70) is used to push the workpiece in the inspection station (31) onto the material storage platform (60).

2. The speaker bracket glue breaking detection device according to claim 1, characterized in that: The first pushing mechanism (40) comprises a first cylinder (41), a first pushing block (42) and a first stopper (43); the first cylinder (41) is arranged on a side of the first conveying mechanism (10) away from the detection platform (30); the first pushing block (42) is arranged on a piston rod of the first cylinder (41); and a moving direction of the first pushing block (42) is perpendicular to a conveying direction of the first conveying mechanism (10); The first stopper (43) is arranged on the first pushing block (42); when the first pushing block (42) pushes the workpiece in the discharge station (11) to the inspection station (31), the first stopper (43) extends into the first conveying mechanism (10) and blocks the workpiece from entering the feed station (21).

3. The speaker bracket glue breaking detection device according to claim 2, characterized in that: A first blocking surface (431) is provided on a side of the first blocking block (43) facing away from the first cylinder (41); the first blocking surface (431) is perpendicular to the conveying direction of the first conveying mechanism (10); the first blocking block (43) is bent to form an extension block (44); and the extension block (44) is provided on the first blocking block (43).

4. The speaker bracket glue breaking detection device according to claim 3, characterized in that: The two side plates of the first conveying mechanism (10) are respectively provided with a first notch (12) and a second notch (13); the first notch (12) and the second notch (13) are respectively connected to the feeding station (21); the second notch (13) is connected to the detection station (31); the first pushing block (42), the first stop block (43) and the extending block (44) all extend into the first notch (12).

5. The speaker bracket glue breaking detection device according to claim 2, characterized in that: The conveying direction of the first conveying mechanism (10) is opposite to the conveying direction of the second conveying mechanism (20), and the material storage platform (60) is arranged between the first conveying mechanism (10) and the second conveying mechanism (20).

6. The speaker bracket glue breaking detection device according to claim 5, characterized in that: The second material pushing mechanism (70) comprises a second cylinder (71) and a second pushing block (72); the second cylinder (71) is close to the detection station (31) and is located on a side of the detection platform (30) away from the material storage platform (60); The second push block (72) is arranged on the piston rod of the second cylinder (71), and the extension direction of the piston rod of the second cylinder (71) is parallel to the conveying direction of the second conveying mechanism (20).

7. The speaker bracket glue breaking detection device according to claim 2, characterized in that: The inspection platform (30) is provided with a material blocking mechanism (80) for blocking the workpiece in the inspection station (31), the material blocking mechanism (80) comprising a second block (81) and a third cylinder (82), the second block (81) being lifted and matched on the inspection platform (30) and close to the second conveying mechanism (20); The second stopper (81) is provided with a second blocking surface on a side facing the first conveying mechanism (10), the second blocking surface is perpendicular to the extension and retraction direction of the piston rod of the first cylinder (41), and the top surface of the second stopper (81) can be flush with the table surface of the detection platform (30); the third cylinder (82) is provided below the detection platform (30), and the third cylinder (82) is used to drive the second stopper (81) to perform a lifting action.

8. The speaker bracket glue breaking detection device according to claim 1, characterized in that: A third notch (22) is provided on a side plate of the second conveying mechanism (20) close to the detection platform (30), and the third notch (22) is respectively connected to the feeding station (21) and the detection station (31).