A pressure relief mechanism for distillation kettle

By designing a pressure relief mechanism for a still kettle, the foam failure and environmental pollution problems of existing pressure relief devices when dealing with viscosity or solid particulate materials are solved, and automated pressure emissions and sealing are achieved, reducing safety risks.

CN222738521UActive Publication Date: 2025-04-11阜新弘润精细化工有限责任公司
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Patent Information

Application Number
CN202421458697.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-11
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

When existing labyrinth pressure relief devices deal with materials containing viscosity or tiny solid particles, they are prone to foaming and causing failure and environmental pollution.

Method used

A pressure relief mechanism for a still kettle is designed, including a pressure relief discharge pipe, a pressure relief inner ring block, a convex exhaust block, an exhaust pipe, a pressure-hair spider web bracket, a lifting limit shaft, a ring set rubber ring, a lifting set spring, a repelling ring magnet and a pressure-hair valve. By driving the compression of the convex exhaust block and exhaust pipe by the air pressure, automatic pressure discharge is achieved.

Benefits of technology

The device can automatically sense and start the emission process, ensure sealing and leak-proof performance, avoid pressure leakage, reduce the risk of equipment damage and safety accidents, and is adaptable and flexible.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222738521U_ABST
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Abstract

The utility model discloses a pressure relief mechanism for a distillation kettle, including: a distillation kettle and a processing support, the distillation kettle is installed on the processing support, and a pressure relief structure is installed on the distillation kettle; the utility model relates to the technical field of distillation kettles, and when the pressure generated during the operation of the distillation kettle reaches a certain value, the device can automatically sense and start the discharge process. Automatic pressure discharge can be achieved by squeezing the convex exhaust block and the exhaust pipe by air pressure, avoiding equipment damage and safety accidents that may be caused by overpressure. The device adopts a sealing structure of the convex exhaust block and the exhaust pipe, and a ring-set rubber ring to seal the convex exhaust block and the pressure relief inner ring block, which can ensure the sealing and anti-leakage performance during the discharge process and avoid pressure leakage. The device adopts a modular design and can be customized and adjusted according to different distillation kettle specifications and pressure requirements, and has strong adaptability and flexibility.
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Description

Technical Field

[0001] The utility model relates to the technical field of distillation kettles, in particular to a pressure relief mechanism for distillation kettles. Background Art

[0002] Some reactors or distillation kettles often work under high pressure due to the needs of chemical or environmental protection reaction processes. When the reaction is completed and materials are discharged or the device is overhauled, smoothly releasing the pressure in the kettle becomes an important process to achieve safe production. For this reason, people have specially designed various types of reactor pressure relief devices. The most widely used one is the labyrinth pressure relief device. The so-called labyrinth pressure relief device is a device in which a large number of partitions are arranged in the main body of the pressure relief tank shell. A large number of gaps are provided between the partitions and between the partitions and the inner wall of the pressure relief tank shell. All the gaps are arranged in an alternating manner to form a labyrinth for gas release. The high-pressure gas twists and turns in the labyrinth, and its high-pressure potential energy is released more completely. When it flows out of the pressure relief device, it is very stable, and does not cause production hazards entirely due to its high temperature and high pressure. Although this device has high pressure relief efficiency and stable performance, its labyrinth gap can still be penetrated by the foam contained in the material. When treating some impurities with viscosity or containing tiny solid particles, such as municipal sewage, industrial sewage, etc., it is inevitable that foam will be generated by the material to be treated and rush out with the gas, causing hidden dangers of malfunction and polluting the working environment. In view of this, in-depth research was conducted on the above-mentioned problems, which led to the creation of this case. Utility Model Content

[0003] To achieve the above objectives, the utility model is implemented through the following technical solutions: A pressure relief mechanism for a distillation kettle, comprising: a distillation kettle and a processing support, the distillation kettle is installed on the processing support, and the distillation kettle is installed with a pressure relief structure;

[0004] The pressure relief structure includes: a pressure relief discharge pipe, a pair of pressure relief inner ring blocks, a convex exhaust block, an exhaust pipe, a pressure release spider web bracket, a plurality of lifting limit shafts, a ring set rubber ring, a plurality of lifting set springs, a pair of repelling ring magnets and a pressure release valve;

[0005] The pressure relief discharge pipe is inserted at the top of the distillation kettle, a pair of the pressure relief inner ring blocks are installed on the inner side of the pressure relief discharge pipe, the convex exhaust block is movably inserted on the inner side of the pair of pressure relief inner ring blocks, the exhaust pipe is inserted on the convex exhaust block, a number of lifting limit shafts are respectively inserted on both sides of the pair of pressure relief inner ring blocks, and a number of lifting limit shafts are respectively movably inserted on the pair of pressure relief inner ring blocks, the annular sleeve rubber rings are respectively installed on the convex exhaust block and the pressure relief inner ring block, a number of lifting sleeve springs are respectively sleeved on a number of lifting limit shafts, a pair of repelling annular magnets are respectively installed on the pressure relief inner ring block and the convex exhaust block, the pressure release valve is installed on the exhaust pipe, and the pressure release spider web bracket is installed on the pressure relief discharge pipe;

[0006] It should be noted that, in the above, when the pressure generated during the operation of the distillation kettle is drained to the inner side of the pressure relief discharge pipe, the convex exhaust block, the exhaust pipe and the pressure release valve are squeezed by the air pressure. Because the pressure release valve seals the convex exhaust block and the exhaust pipe, the convex exhaust block is squeezed by the air pressure, so that the convex exhaust block is lifted and retracted along a number of lifting limit axes, and a number of lifting set springs are squeezed by the convex exhaust block, so that the several lifting set springs are squeezed and contracted, so that the several lifting set springs are adjusted according to the distillation kettle. The pressure on the inside is squeezed and expanded, and at the same time, the mutual repulsion of a pair of repelling circular ring magnets is achieved, so that the convex exhaust block is expanded and contracted on the inside of a pair of pressure relief inner circular ring blocks, and the convex exhaust block drives the pressure release valve on it, and the pressure release valve contacts the pressure release spider web bracket, and the pressure release valve is squeezed to connect the exhaust pipe with the outside, so as to discharge the pressure inside the distillation kettle, and the convex exhaust block and the pressure relief inner circular ring block are sealed by the circular ring set rubber ring, so as to discharge the pressure inside the distillation kettle according to the pressure.

[0007] Preferably, an auxiliary circular electromagnet is provided on the pressure relief inner circular ring block.

[0008] Preferably, the auxiliary circular electromagnet is provided with a resistance regulator and a current flow direction regulator.

[0009] Preferably, a plurality of trumpet-shaped flow limiting blocks are arranged on the inner side of the pressure relief discharge pipe.

[0010] Preferably, a plurality of the trumpet-shaped current limiting blocks are respectively provided with filter screens.

[0011] Preferably, the trumpet-shaped flow limiting block is provided with threaded blades.

[0012] Beneficial Effects

[0013] The utility model provides a pressure relief mechanism for a distillation kettle. It has the following beneficial effects: when the pressure generated during the operation of the distillation kettle reaches a certain value, the device can automatically sense and start the discharge process. Automatic pressure discharge can be achieved by squeezing the convex exhaust block and the exhaust pipe by air pressure, avoiding equipment damage and safety accidents that may be caused by overpressure. The device adopts a sealing structure of the convex exhaust block and the exhaust pipe, and a ring-set rubber ring to seal the convex exhaust block and the pressure relief inner ring block, which can ensure the sealing and anti-leakage performance during the discharge process and avoid pressure leakage. The device adopts a modular design and can be customized and adjusted according to different distillation kettle specifications and pressure requirements, and has strong adaptability and flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a main sectional view of a pressure relief mechanism for a distillation kettle according to the utility model.

[0015] Figure 2 for Figure 1 A partial enlarged view of "A".

[0016] In the figure: 1. distillation kettle; 2. processing bracket; 3. pressure relief discharge pipe; 4. pressure relief inner ring block; 5. convex exhaust block; 6. exhaust pipe; 7. pressure release spider web bracket; 8. lifting limit shaft; 9. ring set rubber ring; 10. lifting set spring; 11. repelling ring magnet; 12. pressure release valve. DETAILED DESCRIPTION

[0017] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0018] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control.

[0019] Example

[0020] The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1-2As shown, the distillation kettle 1 is installed on the processing bracket 2, and a pressure relief structure is installed on the distillation kettle 1; the pressure relief structure includes: a pressure relief discharge pipe 3, a pair of pressure relief inner circular ring blocks 4, a convex exhaust block 5, an exhaust pipe 6, a pressure-release spider web bracket 7, a plurality of lifting limit shafts 8, a circular ring set rubber ring 9, a plurality of lifting set springs 10, a pair of repelling circular ring magnets 11 and a pressure-release valve 12; the pressure relief discharge pipe 3 is inserted at the top of the distillation kettle 1, a pair of the pressure relief inner circular ring blocks 4 are installed on the inner side of the pressure relief discharge pipe 3, the convex exhaust block 5 is movably inserted on the inner side of a pair of the pressure relief inner circular ring blocks 4, the exhaust pipe 6 is inserted on the convex exhaust block 5, a plurality of the lifting limit shafts 8 are respectively inserted on both sides of the pair of the pressure relief inner circular ring blocks 4, and a plurality of the lifting limit shafts 8 are respectively movably inserted. It is dynamically inserted on a pair of the pressure relief inner ring blocks 4, the ring sleeve rubber ring 9 is respectively installed on the convex exhaust block 5 and the pressure relief inner ring block 4, a number of the lifting sleeve springs 10 are respectively sleeved on a number of the lifting limit shafts 8, a pair of the repulsive ring magnets 11 are respectively installed on the pressure relief inner ring block 4 and the convex exhaust block 5, the pressure release valve 12 is installed on the exhaust pipe 6, and the pressure release spider web bracket 7 is installed on the pressure relief discharge pipe 3; an auxiliary ring electromagnet is provided on the pressure relief inner ring block 4; a resistance regulator and a current flow direction regulator are provided on the auxiliary ring electromagnet; a number of trumpet-type current limiting blocks are provided on the inner side of the pressure relief discharge pipe 3; a number of the trumpet-type current limiting blocks are respectively provided with filter screens; and the trumpet-type current limiting blocks are provided with threaded blades.

[0021] According to the attached Figure 1-2 It is concluded that when the pressure generated during the operation of the distillation kettle 1 is drained to the inner side of the pressure relief discharge pipe 3, the convex exhaust block 5, the exhaust pipe 6 and the pressure release valve 12 are squeezed by the air pressure. Because the pressure release valve 12 makes the convex exhaust block 5 and the exhaust pipe 6 sealed, the convex exhaust block 5 is squeezed by the air pressure, so that the convex exhaust block 5 is lifted and retracted along the several lifting limit shafts 8, and the several lifting set springs 10 are squeezed and contracted by the convex exhaust block 5, so that the several lifting set springs 10 are squeezed and contracted according to the pressure inside the distillation kettle 1. The pressure is squeezed and expanded, and at the same time, the mutual repulsion of a pair of repelling circular ring magnets 11 is achieved, so that the convex exhaust block 5 is expanded and contracted on the inner side of a pair of pressure relief inner circular ring blocks 4, and the convex exhaust block 5 drives the pressure release valve 12 thereon, and the pressure release valve 12 contacts the pressure release spider web bracket 7, and the pressure release valve 12 is squeezed to connect the exhaust pipe 6 with the outside, so that the pressure inside the distillation kettle 1 is discharged, and the convex exhaust block 5 and the pressure relief inner circular ring block 4 are sealed by the circular ring set rubber ring 9, so that the pressure inside the distillation kettle 1 is discharged according to the pressure.

[0022] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pressure relief mechanism for a distillation kettle, comprising: A distillation kettle and a processing support, characterized in that the distillation kettle is installed on the processing support, and a pressure relief structure is installed on the distillation kettle; The pressure relief structure includes: a pressure relief discharge pipe, a pair of pressure relief inner ring blocks, a convex exhaust block, an exhaust pipe, a pressure release spider web bracket, a plurality of lifting limit shafts, a ring set rubber ring, a plurality of lifting set springs, a pair of repelling ring magnets and a pressure release valve; The pressure relief discharge pipe is inserted at the top of the distillation kettle, a pair of the pressure relief inner ring blocks are installed on the inner side of the pressure relief discharge pipe, the convex exhaust block is movably inserted on the inner side of the pair of pressure relief inner ring blocks, the exhaust pipe is inserted on the convex exhaust block, a number of the lifting limit shafts are respectively inserted on both sides of the pair of pressure relief inner ring blocks, and a number of the lifting limit shafts are respectively movably inserted on the pair of pressure relief inner ring blocks, the annular sleeve rubber rings are respectively installed on the convex exhaust block and the pressure relief inner ring block, a number of the lifting sleeve springs are respectively sleeved on a number of the lifting limit shafts, a pair of the repelling annular magnets are respectively installed on the pressure relief inner ring block and the convex exhaust block, the pressure release valve is installed on the exhaust pipe, and the pressure release spider web bracket is installed on the pressure relief discharge pipe.

2. A pressure relief mechanism for a distillation kettle according to claim 1, characterized in that: An auxiliary circular electromagnet is arranged on the pressure relief inner circular ring block.

3. A pressure relief mechanism for a distillation kettle according to claim 2, characterized in that: The auxiliary circular electromagnet is provided with a resistance regulator and a current flow direction regulator.

4. A pressure relief mechanism for a distillation kettle according to claim 3, characterized in that: A plurality of trumpet-shaped flow limiting blocks are arranged on the inner side of the pressure relief discharge pipe.

5. A pressure relief mechanism for a distillation kettle according to claim 4, characterized in that: A plurality of the trumpet-shaped current limiting blocks are respectively provided with filter screens.

6. A pressure relief mechanism for a distillation kettle according to claim 5, characterized in that: The trumpet-shaped current limiting block is provided with threaded blades.