Top anti-corrosion structure of dust remover
By designing an anti-corrosion structure on the top of the dust collector, using the design of the spraying area and the drying area, combined with the neutralization effect of the sodium peroxide solution, the problem of existing dust collectors being corroded by sulfur substances due to failure to corrosion is solved, and the sealing and service life are improved.
Patent Information
- Application Number
- CN202422047581.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-08-22
AI Technical Summary
Due to the fact that the shell of the existing dust collector is not subject to anti-corrosion treatment, it is easily corroded by sulfur substances in the smoke, affecting the sealing properties and causing harmful gas leakage.
Design an anti-corrosion structure on the top of the dust collector, including setting up a spray area and a drying area in the dust collector, and setting up a spray part in the spray area, connecting the water tank through a hose, filling the water tank with sodium peroxide solution, neutralizing and cleaning the sulfur substance in the dust collector.
It effectively avoids sulfur substances eroding the inner wall of the dust collector, improves the sealing and service life of the dust collector, and prevents harmful gas leakage.
Smart Images

Figure CN222738861U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust collectors, in particular to an anti-corrosion structure at the top of a dust collector. Background Art
[0002] Equipment that separates dust from flue gas is called a dust collector or dust removal equipment. The performance of a dust collector is expressed by the amount of gas that can be processed, the resistance loss when the gas passes through the dust collector, and the dust removal efficiency. At the same time, the price, operation and maintenance costs, service life, and ease of operation and management of the dust collector are also important factors to consider its performance. Dust collectors are commonly used facilities in boilers and industrial production.
[0003] The equipment in the electric heating plant needs a lot of fuel to generate heat during operation. The fuel will produce a lot of smoke during the combustion process. Therefore, dust collectors are often installed around boilers and other devices that require fuel to remove particles in the smoke and protect the environment. However, during the combustion of coal and other fuels, the smoke will contain more sulfur-containing substances. Since the shell of the current dust collector is made of metal and its interior is not treated with anti-corrosion, sulfur substances will corrode it from the inside of the dust collector shell, affecting the sealing of the dust collector, causing unfiltered harmful gases to leak from the damaged part of the dust collector. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a dust collector top anti-corrosion structure.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a dust collector top anti-corrosion structure, including a dust removal box, a supporting leg is vertically fixed at each of the four corners of the bottom surface of the dust removal box, and the two sides of the dust removal box are horizontally connected to the air inlet duct and the air outlet duct respectively. A partition is fixedly connected inside the dust removal box, and the partition divides the interior of the dust removal box into a shower area and a drying area. The partition passes through a first through groove, and a shower component is provided in the shower area, and the shower component is movably connected in the dust removal box. The bottom surface of the dust removal box is connected to a water tank, and the water tank is connected to the shower component through a hose, and a drying component is provided in the drying area.
[0006] As a further description of the above technical solution: the shower spray component includes a hollow plate movably connected to the dust removal box, the bottom surface of the hollow plate is vertically connected to a plurality of equally spaced nozzles, the top surface of the dust removal box passes through a guide groove, a guide block is movably connected to the guide groove, the top surface of the dust removal box is fixedly connected to a chassis, a driving component is provided in the chassis, the driving component movably passes through the chassis and is horizontally fixed to the guide block, the hose passes through the guide groove and is connected to the hollow plate, a water pump connected to the hose is provided in the water tank, one side of the water tank is connected to a water injection pipe, the outer side of the water tank passes through a second through groove, a filter element is movably connected to the second through groove, the bottom wall of the dust removal box passes through a drain outlet, and the drain outlet is located directly above the filter element.
[0007] As a further description of the above technical solution: the driving member includes a rotating shaft rotatably connected to the chassis, the outer edge of the rotating shaft is fixedly sleeved with a cam, the outside of the cam is fitted with a push plate, the push plate is slidably connected to the chassis, the side of the push plate is horizontally fixed with a push rod, the outer edge of the push rod is sleeved with a spring, the end of the push rod axially slides through the chassis and is horizontally fixed to the guide block, and a driving motor transmission-connected to the rotating shaft is horizontally fixed to the outside of the chassis.
[0008] As a further description of the above technical solution: the filter element includes a rectangular frame movably connected to the second through groove, a filter plate is fixedly connected to the inside of the rectangular frame, a handle is fixedly connected to the outside of the rectangular frame, two mirror-symmetrical second slide grooves are horizontally opened on the bottom surface of the dust removal box, a second slider is slidably connected to each of the second slide grooves, the second slider is fixed to the top surface of the rectangular frame, and two mirror-symmetrical water guide blocks are fixedly connected in the dust removal box.
[0009] As a further description of the above technical solution: two mirror-symmetrical third slide grooves are horizontally opened on the inner wall of the chassis, a third slider is slidably connected in each of the third slide grooves, and the third slider is fixedly connected to the push plate; two mirror-symmetrical first slide grooves are horizontally opened on the top surface of the dust removal box, a first slider is slidably connected in each of the first slide grooves, and the first slider is fixedly connected to the hollow plate.
[0010] As a further description of the above technical solution: the drying element includes a plurality of electric heating wires horizontally fixed at the inlet end of the air outlet duct, and a fan is fixedly connected inside the air outlet duct.
[0011] The utility model has the following beneficial effects:
[0012] Compared with the prior art, the anti-corrosion structure on the top of the dust collector is achieved by arranging a spraying area and a drying area in the dust removal box, and arranging a spraying part in the spraying area. A water tank connected to the spraying part is connected to the bottom surface of the dust removal box through a hose, and the water tank is filled with sodium peroxide solution, which has the effect of neutralizing and washing the sulfur substances in the dust removal box, thereby preventing the sulfur substances from corroding the inner wall of the dust removal box. The filter element has the effect of filtering the fixed substances produced after the neutralization of the sulfur substances. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a three-dimensional diagram of the overall structure of a dust collector top anti-corrosion structure proposed by the utility model;
[0014] Figure 2 This is a main cross-sectional view of the overall structure of a dust collector top anti-corrosion structure proposed by the utility model;
[0015] Figure 3 This is a side sectional view of the overall structure of a dust collector top anti-corrosion structure proposed by the utility model;
[0016] Figure 4 The utility model provides a dust collector top anti-corrosion structure Figure 2 A magnified view of the structure at center A;
[0017] Figure 5 The utility model provides a dust collector top anti-corrosion structure Figure 2 A magnified view of the structure at B in the middle;
[0018] Figure 6 The utility model provides a dust collector top anti-corrosion structure Figure 3 Enlarged view of the structure at C in the middle.
[0019] Legend:
[0020] 1. Support legs; 2. Water tank; 3. Dust removal box; 4. Air outlet duct; 5. Chassis; 6. Guide block; 7. Guide groove; 8. Hose; 9. Drive motor; 10. Hollow plate; 11. Air inlet duct; 12. Water guide block; 13. Drain outlet; 14. Water pump; 15. Partition; 16. Heating wire; 17. Fan; 18. First through groove; 19. Rectangular frame; 20. Water injection pipe; 21. Filter plate; 22. First slide groove; 23. First slider; 24. Nozzle; 25. Second slider; 26. Second slide groove; 27. Second through groove; 28. Cam; 29. Rotating shaft; 30. Push plate; 31. Spring; 32. Push rod; 33. Third slide groove; 34. Third slider. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Reference Figures 1 to 6 The utility model provides a dust collector top anti-corrosion structure: including a dust box 3, a support leg 1 is vertically fixed to each of the four corners of the bottom surface of the dust box 3, the two sides of the dust box 3 are horizontally connected to the air inlet pipe 11 and the air outlet pipe 4, a partition 15 is fixedly connected to the dust box 3, the partition 15 divides the interior of the dust box 3 into a shower area and a drying area, the partition 15 passes through the first through groove 18, a shower part is provided in the shower area, the shower part is movably connected to the dust box 3, the bottom surface of the dust box 3 is connected to a water tank 2, the water tank 2 is connected to the shower part through a hose 8, a drying part is provided in the drying area, the drying part includes a plurality of electric heating wires 16 horizontally fixed to the inlet end of the air outlet pipe 4, and a fan 17 is fixedly connected to the air outlet pipe 4;
[0023] The shower spray part includes a hollow plate 10 movably connected in the dust removal box 3, two mirror-symmetrical first slide grooves 22 are horizontally provided on the top surface of the dust removal box 3, a first slider 23 is slidably connected in each first slide groove 22, the first slider 23 is fixedly connected to the hollow plate 10, and the bottom surface of the hollow plate 10 is vertically connected to a plurality of equally distributed nozzles 24, the top surface of the dust removal box 3 passes through the guide groove 7, the guide groove 7 is movably connected to the guide block 6, the top surface of the dust removal box 3 is fixedly connected to the chassis 5, a driving member is arranged in the chassis 5, the driving member movably passes through the chassis 5 and is horizontally fixed to the guide block 6, the hose 8 passes through the guide groove 7 and is connected to the hollow plate 10, a water pump 14 connected to the hose 8 is arranged in the water tank 2, one side of the water tank 2 is connected to the water injection pipe 20, the outer side of the water tank 2 passes through the second through groove 27, the second through groove 27 is movably connected to the filter element, the bottom wall of the dust removal box 3 passes through the drain port 13, the drain port 13 is located just above the filter element, and the water tank 2 contains sodium hydroxide solution;
[0024] The driving member includes a rotating shaft 29 rotatably connected in the chassis 5, the outer edge of the rotating shaft 29 is fixedly sleeved with a cam 28, the outer portion of the cam 28 is fitted with a push plate 30, the push plate 30 is slidably connected in the chassis 5, two mirror-symmetrical third slide grooves 33 are horizontally provided on the inner wall of the chassis 5, each of the third slide grooves 33 is slidably connected with a third slider 34, the third slider 34 is fixedly connected to the push plate 30, a push rod 32 is horizontally fixed on the side of the push plate 30, the outer edge of the push rod 32 is sleeved with a spring 31, the end of the push rod 32 axially slides through the chassis 5, and is horizontally fixed to the guide block 6, and a driving motor 9 drivingly connected to the rotating shaft 29 is horizontally fixed on the outside of the chassis 5;
[0025] The filter element includes a rectangular frame 19 movably connected in the second through groove 27, a filter plate 21 fixedly connected in the rectangular frame 19, a handle fixedly connected to the outside of the rectangular frame 19, two mirror-symmetrical second slide grooves 26 are horizontally opened on the bottom surface of the dust removal box 3, and a second slider 25 is slidably connected in each second slide groove 26. The second slider 25 is fixed on the top surface of the rectangular frame 19, and two mirror-symmetrical water guide blocks 12 are fixedly connected in the dust removal box 3.
[0026] A spraying area and a drying area are provided in the dust removal box 3, and a spraying component is provided in the spraying area. A water tank 2 connected to the spraying component is connected to the bottom surface of the dust removal box 3 through a hose 8. The water tank 2 is filled with a sodium peroxide solution, which can neutralize and wash the sulfur substances in the dust removal box 3, thereby preventing the sulfur substances from corroding the inner wall of the dust removal box 3. The filter component can filter the fixed substances generated after the sulfur substances are neutralized.
[0027] Working principle: When in use, the sodium peroxide solution is injected into the water tank 2 through the water injection pipe 20, the water pump 14 extracts the solution in the water tank 2 and sends it to the hollow plate 10 through the hose 8, and then sprays it out from the nozzle 24. At the same time, the cam 28 rotates under the drive of the drive motor 9, and the cam 28 drives the guide block 6 to move back and forth through the push plate 30, the spring 31 and the push rod 32. The guide block 6 drives the hollow plate 10 to move back and forth, and the fan 17 sends air to the outside of the dust removal box 3. At the same time, the electric heating wire 16 is heated, and the exhaust gas passes through the air inlet pipe 11 first enters the spraying area of the dust removal box 3, and the sulfur substances in the exhaust gas are neutralized by the sprayed sodium peroxide solution. The water produced by the neutralization will flow into the water tank 2 through the drain port 13 and the filter plate 21, and the fixed substances will be filtered by the filter plate 21. The neutralized gas will enter the drying area, and after being heated and dried by the electric heating wire 16, it will be discharged from the dust removal box 3 through the air outlet 4. When too much solid matter accumulates on the filter plate 21, just pull the handle to remove the rectangular frame 19 connected to the filter plate 21 from the water tank 2 and clean it.
[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A dust collector top anti-corrosion structure, comprising a dust box (3), wherein a support leg (1) is vertically fixed to each of the four corners of the bottom surface of the dust box (3), and the two sides of the dust box (3) are horizontally connected to an air inlet pipe (11) and an air outlet pipe (4), respectively, and characterized in that: A partition (15) is fixedly connected inside the dust removal box (3), and the partition (15) divides the interior of the dust removal box (3) into a shower area and a drying area. The partition (15) passes through the first through groove (18). A shower component is provided in the shower area, and the shower component is movably connected in the dust removal box (3). The bottom surface of the dust removal box (3) is connected to a water tank (2), and the water tank (2) is connected to the shower component through a hose (8). A drying component is provided in the drying area.
2. The dust collector top anti-corrosion structure according to claim 1, characterized in that: The shower spray component comprises a hollow plate (10) movably connected to the dust removal box (3); the bottom surface of the hollow plate (10) is vertically connected to a plurality of equally spaced spray heads (24); the top surface of the dust removal box (3) passes through a guide groove (7); a guide block (6) is movably connected to the guide groove (7); the top surface of the dust removal box (3) is fixedly connected to a chassis (5); a driving component is provided in the chassis (5); the driving component movably passes through the chassis (5) and is horizontally fixed to the guide block (6). The hose (8) passes through the guide groove (7) and is connected to the hollow plate (10); a water pump (14) connected to the hose (8) is provided in the water tank (2); one side of the water tank (2) is connected to a water injection pipe (20); the outer side of the water tank (2) passes through a second through groove (27); a filter element is movably connected in the second through groove (27); a drain port (13) passes through the bottom wall of the dust removal box (3); and the drain port (13) is located directly above the filter element.
3. The dust collector top anti-corrosion structure according to claim 2, characterized in that: The driving member comprises a rotating shaft (29) rotatably connected in the chassis (5); the outer edge of the rotating shaft (29) is fixedly sleeved with a cam (28); the outer portion of the cam (28) is fitted with a push plate (30); the push plate (30) is slidably connected in the chassis (5); a push rod (32) is horizontally fixed on the side of the push plate (30); the outer edge of the push rod (32) is sleeved with a spring (31); the end of the push rod (32) axially slides through the chassis (5) and is horizontally fixed to the guide block (6); a driving motor (9) drivingly connected to the rotating shaft (29) is horizontally fixed to the outside of the chassis (5).
4. The dust collector top anti-corrosion structure according to claim 2, characterized in that: The filter element comprises a rectangular frame (19) movably connected in the second through groove (27), a filter plate (21) is fixedly connected in the rectangular frame (19), a handle is fixedly connected outside the rectangular frame (19), two mirror-symmetrical second slide grooves (26) are horizontally opened on the bottom surface of the dust removal box (3), a second slider (25) is slidably connected in each of the second slide grooves (26), and the second slider (25) is fixed on the top surface of the rectangular frame (19), and two mirror-symmetrical water guide blocks (12) are fixedly connected in the dust removal box (3).
5. The dust collector top anti-corrosion structure according to claim 3, characterized in that: The inner wall of the chassis (5) is horizontally provided with two mirror-symmetrical third slide grooves (33), each of which is slidably connected to a third slider (34), and the third slider (34) is fixedly connected to the push plate (30); the top surface of the dust removal box (3) is horizontally provided with two mirror-symmetrical first slide grooves (22), each of which is slidably connected to a first slider (23), and the first slider (23) is fixedly connected to the hollow plate (10).
6. The dust collector top anti-corrosion structure according to claim 1, characterized in that: The drying element comprises a plurality of electric heating wires (16) horizontally fixed at the inlet end of the air outlet pipe (4), and a fan (17) is fixedly connected inside the air outlet pipe (4).