A high-efficiency rigid beam anti-deformation tool
By designing an efficient rigid beam reverse deformation tooling including a base frame and a curved surface fixing frame, the problem of warping and deformation of the sheet during welding is solved, and the welding quality and production efficiency are improved.
Patent Information
- Application Number
- CN202420253726.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-02-01
AI Technical Summary
During the welding of rigid beams, the bottom plate is easily deformed due to high temperature after thermal expansion, which can easily cause warping and deformation of the plate, affecting the welding quality and reducing production efficiency.
Design an efficient rigid beam reverse deformation tool. Through the combination of the base frame and the fixing frame, the arc surface design of the fixing frame can effectively restrain the deformation of the beam and ensure that the beam is not prone to deformation during the stress process.
By using efficient rigid beam reverse deformation tooling, it can save working hours for heat correction, improve production efficiency, ensure welding quality, and reduce construction costs.
Smart Images

Figure CN222740624U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of steel structure processing, in particular to a high-efficiency rigid beam anti-deformation tool. Background Art
[0002] In modern manufacturing, the production process of welding rigid beams is a key technical task. In this process, the welding of trapezoidal plates is an important link. However, there are also some difficulties and challenges in this link. One of them is that during the welding process, the bottom plate is easily deformed due to high temperature after thermal expansion, which can easily cause the plate to warp. The emergence of this situation undoubtedly brings great trouble to the welding work.
[0003] First of all, this problem is reflected in the process of welding rigid beams. Because the bottom plate expands during welding and deforms at high temperature, the plate warps. This warping deformation will affect the quality of welding to a certain extent. If this problem is not properly handled, the strength and stability of the welded rigid beam may be affected, and even safety hazards may occur.
[0004] Secondly, this problem also has a negative impact on production efficiency. Due to the warping of the plate, each welding of the rigid beam requires thermal correction. This process is not only time-consuming, but also requires additional equipment and manpower. In this way, not only will the production efficiency not be improved, but the production schedule may be delayed due to this problem. Utility Model Content
[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes an efficient rigid beam anti-deformation tooling, which constrains the beam through a fixed frame so that the beam is not easily deformed during the force-bearing process, which can save the labor time of thermal correction and is conducive to improving production efficiency.
[0006] According to the first aspect of the present utility model, a high-efficiency rigid beam anti-deformation tool is characterized by comprising:
[0007] The base frame includes a plurality of long I-beam frames, wherein the plurality of I-beam frames are parallel to each other;
[0008] A plurality of fixing frames are fixedly mounted on the I-beam frame, one side of the fixing frame connected with the I-beam frame is set as a plane, and the other side is set as an arc surface.
[0009] According to an embodiment of the utility model, a high-efficiency rigid beam anti-deformation tool has at least the following beneficial effects:
[0010] The high-efficiency rigid beam anti-deformation tooling is a modern engineering equipment. Its design concept and structural characteristics make it have a wide range of application prospects in the engineering field. Below, we will introduce this tooling in detail from the aspects of its main components, working principles and application fields.
[0011] 1. Chassis structure and its function
[0012] The base frame is the basic part of the high-efficiency rigid beam anti-deformation tooling. It is mainly composed of several long I-beam frames. These I-beam frames are arranged parallel to each other to form a stable structure. The main function of the base frame is to provide stable support so that the entire tooling can be firmly fixed on the construction site to ensure stability during the construction process.
[0013] 2. Design and function of the fixed frame
[0014] The fixing frame is a key part of the tooling, which is fixedly installed on the I-beam frame. The fixing frame has a unique design, with a flat surface on one side connecting to the I-beam frame and an arc surface on the other side connecting to the I-beam frame. This design not only ensures a firm connection between the fixing frame and the I-beam frame, but also realizes the anti-deformation function of the tooling. During the construction process, the fixing frame can effectively restrain the deformation of the beam and ensure the stability of the beam.
[0015] 3. Working Principle and Advantages
[0016] The working principle of the high-efficiency rigid beam anti-deformation tooling is mainly to constrain the beam through the fixed frame, so that the beam is not easily deformed during the force process. Compared with traditional tooling, it has the following advantages:
[0017] 1. Stronger rigidity: Due to the use of I-beam frame as the base frame, the entire tooling has higher rigidity and can adapt to various complex construction environments.
[0018] 2. Better anti-deformation effect: The curved surface design of the fixing frame enables the tooling to better resist the deformation of the beam and improve the construction quality.
[0019] 3. Easy installation: The high-efficiency rigid beam anti-deformation tooling has fewer parts, the installation process is simple, and the construction difficulty is reduced.
[0020] 4. Wide application: This kind of tooling can be widely used in bridges, highways, high-speed railways and other fields, and plays an important role in ensuring the stability of the beam.
[0021] IV. Application fields and market prospects
[0022] With the continuous advancement of infrastructure construction in my country, the emergence of this kind of tooling not only improves construction efficiency and ensures project quality, but also greatly reduces construction costs. Therefore, its demand in the future market will continue to grow.
[0023] According to some embodiments of the utility model, a plurality of fixing devices for fixing the workpiece are arranged on the fixing frame.
[0024] According to some embodiments of the present invention, a positioning strip is provided at one end of the fixing frame.
[0025] According to some embodiments of the utility model, two fixing frames are welded on one I-beam frame, and the two fixing frames are parallel to each other.
[0026] According to some embodiments of the present invention, the fixing device comprises a C-clip.
[0027] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0029] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;
[0030] Figure 2 It is a structural schematic diagram of the use state of an embodiment of the utility model;
[0031] Figure 3 Another structural schematic diagram of the use state of an embodiment of the utility model.
[0032] 10. Base frame; 20. Fixed frame; 21. Flat surface; 22. Curved surface; 30. Positioning strip; DETAILED DESCRIPTION
[0033] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0034] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0035] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0036] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0037] Reference Figure 1-3 According to the first aspect of the present utility model, a high-efficiency rigid beam anti-deformation tool is characterized by comprising:
[0038] The base frame 10 includes a plurality of long I-beam steel frames, wherein the plurality of I-beam steel frames are parallel to each other;
[0039] A plurality of fixing frames 20 are fixedly mounted on the I-beam frame. One side of the fixing frame 20 connected to the I-beam frame is set as a flat surface 21 , and the other side is set as an arc surface 22 .
[0040] According to an embodiment of the utility model, a high-efficiency rigid beam anti-deformation tool has at least the following beneficial effects:
[0041] The high-efficiency rigid beam anti-deformation tooling is a modern engineering equipment. Its design concept and structural characteristics make it have a wide range of application prospects in the engineering field. Below, we will introduce this tooling in detail from the aspects of its main components, working principles and application fields.
[0042] 1. Structure and Function of the Underframe 10
[0043] The base frame 10 is the basic part of the high-efficiency rigid beam anti-deformation tooling, which is mainly composed of a number of long I-beam steel frames. These I-beam steel frames are arranged in parallel to each other to form a stable structure. The main function of the base frame 10 is to provide stable support so that the entire tooling can be firmly fixed on the construction site to ensure stability during the construction process.
[0044] 2. Design and Function of the Fixing Frame 20
[0045] The fixing frame 20 is a key part of the tooling, and it is fixedly mounted on the I-beam frame. The fixing frame 20 has a unique design, with a plane 21 on one side connected to the I-beam frame, and an arcuate surface 22 on the other side connected to the I-beam frame. This design not only ensures a firm connection between the fixing frame 20 and the I-beam frame, but also realizes the anti-deformation function of the tooling. During the construction process, the fixing frame 20 can effectively restrain the deformation of the beam and ensure the stability of the beam.
[0046] 3. Working Principle and Advantages
[0047] The working principle of the high-efficiency rigid beam anti-deformation tooling is mainly to constrain the beam through the fixed frame 20, so that the beam is not easily deformed during the force process. Compared with the traditional tooling, it has the following advantages:
[0048] 1. Stronger rigidity: Since an I-beam frame is used as the base frame 10, the entire tooling has higher rigidity and can adapt to various complex construction environments.
[0049] 2. Better anti-deformation effect: The arc surface 22 design of the fixing frame 20 enables the tooling to better resist the deformation of the beam, thereby improving the construction quality.
[0050] 3. Easy installation: The high-efficiency rigid beam anti-deformation tooling has fewer parts, the installation process is simple, and the construction difficulty is reduced.
[0051] 4. Wide application: This kind of tooling can be widely used in bridges, highways, high-speed railways and other fields, and plays an important role in ensuring the stability of the beam.
[0052] IV. Application fields and market prospects
[0053] With the continuous advancement of infrastructure construction in my country, the emergence of this kind of tooling not only improves construction efficiency and ensures project quality, but also greatly reduces construction costs. Therefore, its demand in the future market will continue to grow.
[0054] According to some embodiments of the utility model, the fixing frame 20 is provided with a plurality of fixing devices for fixing the workpiece. During use, the workpiece is first placed on the fixing frame 20, and then a suitable fixing device is selected according to the shape and size of the workpiece. The workpiece is firmly fixed on the fixing frame 20 by adjusting the degree of tightening of the fixing device. In this way, even if a certain external force is applied during the fixing process, the workpiece can maintain its original position unchanged. The operation of this fixing frame 20 is simple and quick, which greatly improves the production efficiency.
[0055] According to some embodiments of the utility model, a positioning bar 30 is provided at one end of the fixing frame 20. The main purpose of providing the positioning bar 30 at one end of the fixing frame 20 is to ensure the precise position of the fixed workpiece. In practical applications, this design greatly facilitates users to accurately adjust the position of the workpiece, thereby improving work efficiency. In the traditional fixing frame 20, users often need to try repeatedly when adjusting the position of the workpiece, which is time-consuming and laborious. However, this fixing frame 20, with the advantage of the positioning bar 30, allows users to experience unprecedented convenience during operation. This design not only improves work efficiency, but also helps to reduce user fatigue.
[0056] According to some embodiments of the present invention, two fixing frames 20 are welded on one I-beam frame, and the two fixing frames 20 are parallel to each other.
[0057] According to some embodiments of the present invention, the fixing device comprises a C-clip. Among many fixing devices, the C-clip has become an indispensable device due to its unique structure and strong fixing ability.
[0058] As the name suggests, the C-clip is shaped like the letter "C". This special design gives it excellent mechanical properties and a wide range of applications. The main components of the C-clip include two arms and a main body, with an opening formed between the two arms, which can be used to fix various types of objects.
[0059] First, let's take a look at the structural features of the C-clamp. Its two arms are usually arranged vertically or diagonally, and the ends of the arms are designed with threads or screw holes to facilitate connection with other components. The main body is responsible for supporting the entire device and keeping it stable during the fixing process. This structure makes the C-clamp have a strong load-bearing capacity and stability, and can cope with various complex fixing requirements.
[0060] Next, let's take a look at how the C-clamp works. During use, the user can place the object at the opening of the C-clamp as needed, and then tightly fix the object in the C-clamp by rotating the nut or bolt at the end of the arm. The distance between the two arms of the C-clamp can be adjusted according to the size of the object, so that objects of different types and sizes can be fixed. In addition, the C-clamp also has good tensile strength and compressive resistance, which can effectively prevent the object from sliding or deforming during the fixing process.
[0061] C-clamps are widely used in various industries. For example, in the construction industry, C-clamps can be used to fix building materials such as wood and steel; in the field of mechanical processing, C-clamps can help fix workpieces and ensure the accuracy of the processing process; in family life, C-clamps can also be used to fix furniture, decorations, etc. In short, whether in industrial production, engineering construction, or daily life, C-clamps play an indispensable role.
[0062] The present embodiment is described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiment. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the present purpose.
Claims
1. A highly efficient rigid beam anti-deformation tool, characterized in that: include: The base frame (10) comprises a plurality of long I-beam steel frames, wherein the plurality of I-beam steel frames are parallel to each other; A plurality of fixing frames (20) are fixedly mounted on the I-beam frame; one side of the fixing frame (20) connected to the I-beam frame is set as a plane (21), and the other side is set as an arc surface (22).
2. The high-efficiency rigid beam anti-deformation tooling according to claim 1 is characterized by: The fixing frame (20) is provided with a plurality of fixing devices for fixing the workpiece.
3. The high-efficiency rigid beam anti-deformation tooling according to claim 1 is characterized by: A positioning strip (30) is provided at one end of the fixing frame (20).
4. The high-efficiency rigid beam anti-deformation tooling according to claim 1, characterized in that: Two fixing frames (20) are welded to one I-beam frame, and the two fixing frames (20) are parallel to each other.
5. The high-efficiency rigid beam anti-deformation tooling according to claim 2 is characterized by: The fixing means comprises a C-clip.