Flexible welding tool
By designing a flexible welding tool, the rotation shaft and limiting mechanism can be used to achieve rapid flip of the workpiece, which solves the problems of cumbersome and low efficiency of existing welding fixtures, and improves welding efficiency and simplicity of operation.
Patent Information
- Application Number
- CN202421395856.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-19
AI Technical Summary
When welding workpieces on both sides, the existing welding fixtures are cumbersome and have low efficiency. The welding needs to wait for the workpiece to cool down and then turn over before welding.
A flexible welding tool is designed, including a base, support column, bearing, rotation shaft, frame and limiting mechanism. The rotation of the frame is driven by the rotation shaft to achieve rapid flip of the workpiece, and the rotation of the frame is restricted through the limiting mechanism to ensure the stability of the workpiece.
It realizes rapid flip of workpieces that need to be welded on both sides, improves welding efficiency, simplifies operating procedures, and reduces labor costs.
Smart Images

Figure CN222740699U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to a flexible welding tool. Background Art
[0002] Welding is a common processing method to connect two or more workpieces into one component. By adding a fixing mechanism to the welding tooling, the workpiece can be quickly positioned, clamped and disassembled, thereby improving production efficiency and reducing labor costs.
[0003] Many automotive parts require welding technology during the production process, but the existing welding fixtures can only play a fixing role. When welding is required on both sides of the workpiece, the welder needs to weld one side, wait for the workpiece to cool down, and then remove the workpiece from the fixture and flip it to the other side. The operation process is cumbersome and inefficient. Utility Model Content
[0004] The utility model provides a flexible welding tool, which can quickly complete the rapid flipping of the workpiece to be welded, thereby improving the welding efficiency of the workpiece that needs to be welded on both sides.
[0005] In order to achieve the above-mentioned purpose, a flexible welding tool is provided, including a base, the upper surface of the base is fixedly connected to a support column, the support column is provided with a circular hole passing through in the left and right horizontal directions near the upper surface, the cylindrical surface of the circular hole of the support column is fixedly connected to a bearing, the inner cylindrical surface of the bearing is fixedly connected to a rotating shaft, the rotating shaft is fixedly connected to a frame away from the support column, the frame is on the right side of the support column, and a limiting mechanism is provided on the upper surface of the base away from the support column, the limiting mechanism is two in number and is symmetrically distributed about the axis of the rotating shaft. The bearing is provided to facilitate the rotation of the rotating shaft, the rotating shaft is provided to facilitate the rotation of the frame, so as to realize the flipping of the workpiece clamped on the fixture, so as to improve the welding efficiency, and the limiting mechanism is provided to facilitate the rotation of the frame when the frame does not need to rotate, and to bear part of the gravity of the frame.
[0006] According to the flexible welding tool, the limiting mechanism includes a leg, a sliding block, a spring, a sliding shaft, a pull ring, a limiting plate, a rotating plate, a fixed shaft, and a magnet. The leg is fixedly connected to the upper surface of the base. The leg is on both sides of the front and rear side surfaces of the frame. The leg is close to the frame and is provided with a rectangular slide groove. The side surface of the leg away from the frame is provided with a circular slide groove that penetrates the rectangular slide groove. The rectangular slide groove is provided on the leg to facilitate the determination of the moving track and position of the sliding block.
[0007] According to the flexible welding tool, the sliding block is slidably connected in the rectangular slot of the leg, the upper surface of the sliding block contacts the lower surface of the frame, the sliding shaft is fixedly connected to the side surface of the sliding block away from the frame, and the sliding shaft passes through the circular slot of the leg. The sliding block is provided to facilitate limiting the position of the frame, and the sliding shaft is provided to facilitate driving the sliding block to move in the rectangular slot.
[0008] According to the flexible welding tool, the spring is fixedly connected between the side surface of the rectangular slide groove of the frame where the rectangular slide groove and the circular slide groove communicate and the side surface of the sliding block close to the sliding shaft, the spring ring is on the cylindrical surface of the sliding shaft, and the pull ring is fixedly connected to the side surface of the sliding shaft away from the sliding block. The spring is provided to facilitate pushing the sliding block out of the rectangular slide groove, allowing the sliding block to move to a position in contact with the lower surface of the frame, thereby limiting the rotation of the frame, and the pull ring is provided to facilitate pulling the sliding block to move, and at the same time, in cooperation with the rotating plate, limit the sliding block from rebounding.
[0009] According to the flexible welding tool, the limit plate is fixedly connected to the side surface of the leg away from the frame, the limit plate is directly above the pull ring, the side surface of the limit plate away from the frame is provided with a groove, the magnet is fixedly connected in the groove of the limit plate, and the thickness of the magnet is the same as the depth of the groove of the limit plate. The magnet is provided to facilitate the absorption of the rotating plate on the magnet when it does not need to droop.
[0010] According to the flexible welding fixture, the fixed shaft is fixedly connected to the side surface of the limit plate away from the leg, the rotating plate is rotatably connected to the cylindrical surface of the fixed shaft, and the rotating plate is made of iron. The rotating plate is provided to facilitate the drooping of the rotating plate by its own gravity and fall between the pull ring and the leg, thereby clamping the pull ring, thereby limiting the rebound of the sliding block under the action of the spring, allowing the sliding block to be completely retracted in the rectangular slide groove, so that the rotation of the frame is not hindered.
[0011] According to the flexible welding tool, a mounting plate is provided on the inner surface of the frame, and the mounting plate is fixedly connected to a clamp, and the number of the clamps is two and they are distributed on mutually perpendicular adjacent mounting plates. The clamp is provided to facilitate the clamping and fixing of the workpiece to be welded.
[0012] The beneficial effects of the utility model are as follows: by arranging the bearing, the rotating shaft, the frame and the limiting mechanism, the workpiece to be welded can be quickly turned over, thereby improving the welding efficiency of the workpiece that needs to be welded on both sides.
[0013] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0015] Figure 1 This is a schematic diagram of the overall structure of a flexible welding tooling of the utility model;
[0016] Figure 2 This is a schematic diagram of the overall structure of a flexible welding tooling from the left side perspective of the utility model;
[0017] Figure 3 This is a vertical cross-sectional structural diagram of the installation position of a sliding block of a flexible welding tooling of the utility model;
[0018] Figure 4 This is a schematic diagram of the horizontal cross-sectional structure of a limit plate of a flexible welding tooling of the utility model;
[0019] Figure 5 This is an enlarged view of the local structure at A of a flexible welding tool of the utility model;
[0020] Figure 6 This is an enlarged view of the local structure at position B of a flexible welding tooling of the utility model.
[0021] Legend:
[0022] 1. Base; 2. Support column; 3. Limiting mechanism; 301. Support leg; 302. Sliding block; 303. Spring; 304. Sliding shaft; 305. Pull ring; 306. Limiting plate; 307. Rotating plate; 308. Fixed shaft; 309. Magnet; 4. Rotating shaft; 5. Frame; 6. Mounting plate; 7. Clamp; 8. Bearing. DETAILED DESCRIPTION
[0023] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0024] Reference Figure 1-6The utility model embodiment provides a flexible welding tool, which includes a base 1, the upper surface of the base 1 is fixedly connected to a support column 2, and a circular hole penetrating in the left and right horizontal directions is arranged near the upper surface of the support column 2, the cylindrical surface of the circular hole of the support column 2 is fixedly connected to a bearing 8, and the inner cylindrical surface of the bearing 8 is fixedly connected to a rotating shaft 4, and the rotating shaft 4 is fixedly connected to a frame 5 away from the support column 2. The frame 5 is on the right side of the support column 2, and a limiting mechanism 3 is arranged on the upper surface of the base 1 away from the support column 2. The number of the limiting mechanisms 3 is two and they are symmetrically distributed about the axis of the rotating shaft 4, and the frame 5 will not contact the legs 301 of the limiting mechanism 3 when rotating.
[0025] The inner surface of the frame 5 is provided with a mounting plate 6, and the mounting plate 6 is fixedly connected to a clamp 7. There are two clamps 7 distributed on adjacent mounting plates 6 perpendicular to each other, and the clamps 7 are fixed to the mounting plate 6 by screws.
[0026] The limiting mechanism 3 includes a leg 301, a sliding block 302, a spring 303, a sliding shaft 304, a pull ring 305, a limiting plate 306, a rotating plate 307, a fixed shaft 308, and a magnet 309. The leg 301 is fixedly connected to the upper surface of the base 1, and the leg 301 is on both sides of the front and rear side surfaces of the frame 5. The leg 301 is provided with a rectangular slide groove close to the frame 5, and the side surface of the leg 301 away from the frame 5 is provided with a circular slide groove that passes through the rectangular slide groove. The rectangular slide groove on the leg 301 can completely accommodate the sliding block 302 therein, and the sliding block 302 is slidably connected in the rectangular slide groove of the leg 301. The upper surface of the sliding block 302 contacts the lower surface of the frame 5, and the sliding shaft 304 is fixedly connected to the side surface of the sliding block 302 away from the frame 5, and the sliding shaft 304 passes through the circular slide groove of the leg 301.
[0027] The limit plate 306 is fixedly connected to the side surface of the leg 301 away from the frame 5. The limit plate 306 is directly above the pull ring 305. The side surface of the limit plate 306 away from the frame 5 is provided with a groove. The magnet 309 is fixedly connected in the groove of the limit plate 306. The thickness of the magnet 309 is the same as the depth of the groove of the limit plate 306. The fixed shaft 308 is fixedly connected to the side surface of the limit plate 306 away from the leg 301. The rotating plate 307 is rotatably connected to the cylindrical surface of the fixed shaft 308. The rotating plate 307 is made of iron. When the rotating plate 307 is rotated at normal times, it is adsorbed on the magnet 309. When it is separated from the adsorption force of the magnet 309 and droops under the influence of gravity and jams the pull ring 305, the sliding block 302 is completely pulled into the rectangular slide groove of the leg 301.
[0028] The spring 303 is fixedly connected between the side surface of the rectangular slide groove and the circular slide groove of the frame 5 and the side surface of the sliding block 302 close to the sliding shaft 304. The spring 303 is looped on the cylindrical surface of the sliding shaft 304. The pull ring 305 is fixedly connected to the side surface of the sliding shaft 304 away from the sliding block 302. When the elastic force of the spring 303 itself cannot push the sliding block 302, the upper surface of the sliding block 302 away from the spring 303 contacts the lower surface of the frame 5.
[0029] Working principle: After one side of the workpiece on the frame 5 is welded, the pull ring 305 is pulled to drive the sliding block 302 and the lower surface of the frame 5 to separate and completely retract into the rectangular slide groove of the leg 301, and then the rotating plate 307 is rotated downward to allow the rotating plate 307 to be stuck between the pull ring 305 and the leg 301, and then the hand pulling the pull ring 305 is released. At this time, the pull ring 305 is blocked by the rotating plate 307 and cannot return to the initial position, so the sliding block 302 will not rebound under the push of the spring 303. The same operation is performed on the other limiting mechanism 3. Then, the frame 5 is rotated half a circle, and then a rotating plate 307 is rotated upward. At this time, the pull ring 305 is unblocked, and the sliding block 302 will slide to below the lower surface of the frame 5 under the push of the spring 303, and then the lower surface of the frame 5 is brought into contact with the upper surface of the pop-up sliding block 302, and then the other rotating plate 307 is rotated upward, and the other sliding block 302 will slide directly to the bottom of the frame 5 and contact with its lower surface. At this time, the frame 5 is restricted by the two sliding blocks 302 and cannot continue to rotate, and at the same time, the workpiece on the frame 5 is also rotated half a circle.
[0030] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A flexible welding tool, characterized in that: The invention comprises a base (1), the upper surface of the base (1) is fixedly connected to a support column (2), a circular hole penetrating in the left and right horizontal directions is arranged near the upper surface of the support column (2), the cylindrical surface of the circular hole of the support column (2) is fixedly connected to a bearing (8), the inner cylindrical surface of the bearing (8) is fixedly connected to a rotating shaft (4), the rotating shaft (4) is fixedly connected to a frame (5) away from the support column (2), the frame (5) is on the right side of the support column (2), and a limiting mechanism (3) is arranged on the upper surface of the base (1) away from the support column (2), the limiting mechanism (3) is two in number and is symmetrically distributed about the axis center line of the rotating shaft (4).
2. A flexible welding tool according to claim 1, characterized in that: The limiting mechanism (3) comprises a support leg (301), a sliding block (302), a spring (303), a sliding shaft (304), a pull ring (305), a limiting plate (306), a rotating plate (307), a fixed shaft (308), and a magnet (309); the support leg (301) is fixedly connected to the upper surface of the base (1); the support leg (301) is on both sides of the front and rear side surfaces of the frame (5); a rectangular sliding groove is provided on the support leg (301) close to the frame (5); and a circular sliding groove is provided on the side surface of the support leg (301) away from the frame (5) and connected to the rectangular sliding groove.
3. A flexible welding tool according to claim 2, characterized in that: The sliding block (302) is slidably connected in the rectangular sliding groove of the supporting leg (301), the upper surface of the sliding block (302) is in contact with the lower surface of the frame (5), the sliding shaft (304) is fixedly connected to the side surface of the sliding block (302) away from the frame (5), and the sliding shaft (304) passes through the circular sliding groove of the supporting leg (301).
4. A flexible welding tool according to claim 2, characterized in that: The spring (303) is fixedly connected between the side surface of the rectangular slide groove and the circular slide groove of the frame (5) and the side surface of the sliding block (302) close to the sliding shaft (304), the spring (303) is looped on the cylindrical surface of the sliding shaft (304), and the pull ring (305) is fixedly connected to the side surface of the sliding shaft (304) away from the sliding block (302).
5. The flexible welding tool according to claim 2, characterized in that: The limiting plate (306) is fixedly connected to the side surface of the leg (301) away from the frame (5); the limiting plate (306) is directly above the pull ring (305); a groove is provided on the side surface of the limiting plate (306) away from the frame (5); the magnet (309) is fixedly connected in the groove of the limiting plate (306); the thickness of the magnet (309) is the same as the depth of the groove of the limiting plate (306).
6. A flexible welding tool according to claim 2, characterized in that: The fixed shaft (308) is fixedly connected to the side surface of the limiting plate (306) away from the supporting leg (301), and the rotating plate (307) is rotatably connected to the cylindrical surface of the fixed shaft (308), and the rotating plate (307) is made of iron.
7. The flexible welding tool according to claim 1, characterized in that: The inner surface of the frame (5) is provided with a mounting plate (6), and the mounting plate (6) is fixedly connected to a clamp (7). The number of the clamps (7) is two and they are distributed on adjacent mounting plates (6) that are perpendicular to each other.