A forklift parts grinding device
By designing a forklift component grinding device including grinding rollers, cleaning rollers, airbags and water tanks, the problem of large amounts of dust generated when grinding high-speed rotating grinding wheels or abrasives is solved, and a more environmentally friendly and cleaner grinding process is achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202421508437.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In the existing forklift parts grinding technology, when high-speed rotating grinding wheels or abrasives rub against the surface of the parts, a large amount of dust and particles are generated, resulting in unclean and inconvenient working environment.
A forklift parts polishing device is designed, including a base plate, a lifting mechanism, a side shift mechanism and a treatment mechanism. The treatment mechanism includes a grinding roller, cleaning roller, airbag and water tank, which reduces dust drift and residue by humidifying the grinding position before grinding and cleaning after grinding.
Through the humidification and grinding process, the dust drifts in the air is reduced, the dust concentration in the workshop is reduced, and the environmental protection and cleanliness of the grinding process are improved. At the same time, the automatic cleaning function improves work efficiency and avoids the hassle of manual deep cleaning.
Smart Images

Figure CN222741066U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of parts grinding, and specifically relates to a forklift parts grinding device. Background Art
[0002] Forklift parts refer to the engine parts, chassis parts, gearbox parts, cooling system parts, electrical components, and various attachments of forklifts. Forklift parts are extended parts of forklifts and are designed for cargo handling in warehouses. Except for forklift parts that are driven by manpower, all others are driven by electric motors. They are widely used in the warehousing industry because of their compact body, flexible movement, light weight and good environmental performance. When working in multiple shifts, the motor-driven HELI forklift parts need to have backup batteries.
[0003] The existing grinding of forklift parts is done by using grinding wheels or abrasive tools. The friction between the high-speed rotating grinding wheels or abrasive tools and the surface of the parts will generate a lot of dust and particles. These dusts not only float in the air, forming a turbid scene, but also adhere to the equipment, the bottom plate and even the operator's clothes, causing great inconvenience to the entire working environment. Utility Model Content
[0004] The utility model provides a forklift parts grinding device, which solves the problems raised in the above background technology.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a forklift parts grinding device, including a bottom plate, and also including:
[0006] A lifting mechanism, the lifting mechanism is installed on the top rear side of the bottom plate;
[0007] A lateral shift mechanism, wherein the lateral shift mechanism is installed on the lifting part of the lifting mechanism;
[0008] a processing mechanism, the processing mechanism being mounted on the transfer portion of the side shift mechanism;
[0009] The processing mechanism comprises a transfer member slidably connected to the bottom of the side shift mechanism, a grinding roller and a cleaning roller installed at the front end of the transfer member, an air bag installed at the top of the transfer member, and a water tank arranged on the top of the mounting plate.
[0010] Preferably, the output end of the airbag is connected to the inner shaft of the cleaning roller through a hose, the input end of the airbag is connected to the water tank through another hose, and a corrugated plate adapted to the airbag is installed on the front side of the side shift mechanism.
[0011] Preferably, the lifting mechanism comprises two groups of symmetrically arranged support rods, a support plate installed between the tops of the two groups of support rods, a hydraulic cylinder arranged on the top of the support plate, a lifting plate connected to the output end of the hydraulic cylinder, and a plurality of groups of buffers arranged through the lifting plate;
[0012] Both sides of the lifting plate are slidably connected to the support rod through shaft sleeves.
[0013] Preferably, the lateral shift mechanism includes a mounting plate installed on the front side of the lifting plate, a one-way threaded rod rotatably connected to the bottom of the mounting plate, a guide rod installed on the bottom of the mounting plate and located at the front end of the one-way threaded rod, and a servo motor installed on one side of the top of the mounting plate.
[0014] Preferably, the output end of the servo motor is connected to a transmission gear, one end of the one-way threaded rod is fixedly connected to a rotating gear, and the transmission gear is meshed with the rotating gear.
[0015] The beneficial effects of adopting the above technical solution are:
[0016] First, by applying water to the grinding position before grinding, the dust in the air is reduced, which not only reduces the dust concentration in the workshop, but also makes the grinding process more environmentally friendly and cleaner. Secondly, applying water can also effectively reduce the temperature generated during grinding, thereby protecting the surface quality of parts and extending their service life.
[0017] Second, this solution can clean the parts again during the return process after grinding to ensure that there is no residual dust and impurities. This cleaning method is not only fast and effective, but also avoids the trouble of subsequent manual deep cleaning, greatly improving work efficiency.
[0018] 3. After completing a set of cleaning work, this solution will automatically add water to the cleaning roller through the air bag, making the grinding process of forklift parts more efficient, environmentally friendly and comfortable. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is an assembly drawing provided by the utility model;
[0020] Figure 2 It is an assembly diagram of the utility model provided from another perspective;
[0021] Figure 3 It is the assembly drawing of the lifting mechanism;
[0022] Figure 4 This is the assembly drawing of the lifting mechanism from another perspective;
[0023] Figure 5 It is the assembly drawing of the side shift mechanism;
[0024] Figure 6 It is an assembly drawing of the processing mechanism;
[0025] in:
[0026] 1. Bottom plate; 2. Lifting mechanism; 21. Support rod; 22. Support plate; 23. Hydraulic cylinder; 24. Lifting plate; 25. Buffer; 3. Side shifting mechanism; 31. Mounting plate; 32. One-way threaded rod; 33. Guide rod; 34. Servo motor; 35. Transmission gear; 36. Rotating gear; 4. Processing mechanism; 41. Transfer part; 42. Grinding roller; 43. Cleaning roller; 44. Air bag; 45. Water tank; 46. Corrugated plate. DETAILED DESCRIPTION
[0027] The specific implementation methods of the utility model are further explained in detail below with reference to the accompanying drawings through the description of embodiments, with the aim of helping technicians in the field to have a more complete, accurate and in-depth understanding of the concept and technical solution of the utility model and facilitating its implementation.
[0028] Specifically, Figures 1 to 6 As shown, a forklift parts grinding device includes a base plate 1 and also includes:
[0029] A lifting mechanism 2, wherein the lifting mechanism 2 is installed on the top rear side of the base plate 1;
[0030] A lateral shift mechanism 3, wherein the lateral shift mechanism 3 is installed on the lifting part of the lifting mechanism 2;
[0031] A processing mechanism 4, wherein the processing mechanism 4 is installed on the transfer part of the side shift mechanism 3;
[0032] The processing mechanism 4 includes a transfer member 41 slidably connected to the bottom of the lateral shift mechanism 3, a grinding roller 42 and a cleaning roller 43 installed at the front end of the transfer member 41, an air bag 44 installed at the top of the transfer member 41 and a water tank 45 arranged on the top of the mounting plate 31.
[0033] The output end of the airbag 44 is connected to the inner shaft of the cleaning roller 43 through a hose, and the input end of the airbag 44 is connected to the water tank 45 through another hose. A wave plate 46 adapted to the airbag 44 is installed on the front side of the side shift mechanism 3.
[0034] It should be noted that the lifting mechanism 2 is started to adjust the processing mechanism 4 to a suitable height, so that the processing mechanism 4 starts grinding, and then the side shift mechanism 3 is started to drive the processing mechanism 4 to move to the other end, so as to grind the edges and corners of the parts along the length direction of the parts, and humidify the grinding area before grinding to prevent dust generated by grinding from flying around. After grinding is completed, the side shift mechanism 3 drives the processing mechanism 4 to reset, and the parts after grinding are cleaned in this process.
[0035] In detail, when the grinding work starts, the grinding roller 42 is first rotated to grind the parts in contact at this time, and then the side shift mechanism 3 is started to drive the transfer member 41 to move to the right, that is, drive the grinding roller 42 and the cleaning roller 43 to move to the right, so that the edges and corners of the parts are grinded along the length direction of the parts, and the parts passed by are wetted by the cleaning roller 43 during the movement. Since the cleaning roller 43 is arranged on the right side of the grinding roller 42, the grinding area can be humidified before grinding to prevent the dust generated by grinding from flying around. After the grinding is completed, the servo motor 34 is reversed to drive the processing mechanism 4 to reset. In the second half of the return process, the airbag 44 will pass through the wave plate 46, that is, the airbag 44 is continuously squeezed, restored and squeezed, so that the water in the water tank 45 is pumped out and transferred to the inner shaft of the cleaning roller 43, and the inner shaft is provided with a plurality of holes connected to the cleaning roller 43 on the outside, that is, the water is finally introduced into the cleaning roller 43 to complete the water replenishment work.
[0036] In this embodiment, when the grinding wheel or the grinding tool contacts and rubs against the surface of the forklift parts, the applied water can quickly wet the generated dust particles and adhere them to the surface of the parts, thereby reducing the dust floating in the air. This not only reduces the dust concentration in the workshop, but also makes the grinding process more environmentally friendly and cleaner.
[0037] The lifting mechanism 2 includes two groups of symmetrically arranged support rods 21, a support plate 22 installed between the tops of the two groups of support rods 21, a hydraulic cylinder 23 arranged on the top of the support plate 22, a lifting plate 24 connected to the output end of the hydraulic cylinder 23, and a plurality of groups of buffers 25 arranged through the lifting plate 24;
[0038] Both sides of the lifting plate 24 are slidably connected to the support rod 21 through shaft sleeves.
[0039] It should be noted that when the height of the processing mechanism 4 needs to be adjusted, the hydraulic cylinder 23 is started to drive the lifting plate 24 to slide along the support rod 21, thereby adjusting the height of the processing mechanism 4, and the buffer member 25 first contacts the lifting plate 24 when it is about to contact the bottom plate 1 below to prevent the lifting plate 24 from colliding with the bottom plate 1.
[0040] The lateral shift mechanism 3 includes a mounting plate 31 mounted on the front side of the lifting plate 24, a one-way threaded rod 32 rotatably connected to the bottom of the mounting plate 31, a guide rod 33 mounted on the bottom of the mounting plate 31 and located at the front end of the one-way threaded rod 32, and a servo motor 34 mounted on one side of the top of the mounting plate 31.
[0041] The output end of the servo motor 34 is connected to a transmission gear 35 , one end of the one-way threaded rod 32 is fixedly connected to a rotating gear 36 , and the transmission gear 35 is meshed with the rotating gear 36 .
[0042] It should be noted that when starting the grinding work, first start the processing mechanism 4, then start the servo motor 34 to drive the transmission gear 35 to rotate, and drive the one-way threaded rod 32 to rotate by rotating the gear 36, thereby driving the processing mechanism 4 to move to one side, so as to grind the edges and corners of the parts along the length direction of the parts, and humidify the grinding area before grinding to prevent dust generated by grinding from flying around. After grinding is completed, the servo motor 34 is reversed to drive the processing mechanism 4 to reset.
[0043] The specific working method is described below with specific embodiments: Example 1
[0044] When starting the grinding work, first rotate the grinding roller 42 to grind the parts in contact at this time, and then start the side shift mechanism 3 to drive the transfer member 41 to move to the right, that is, drive the grinding roller 42 and the cleaning roller 43 to move to the right, so as to grind the edges and corners of the parts along the length direction of the parts, and wet the parts passed by the cleaning roller 43 during the movement. Since the cleaning roller 43 is arranged on the right side of the grinding roller 42, the grinding area can be humidified before grinding to prevent dust generated by grinding from flying around. After grinding is completed, the servo motor 34 is reversed to drive the processing mechanism 4 to reset. Example 2
[0045] In the second half of the return process, the airbag 44 will pass through the wave plate 46, that is, the airbag 44 will be continuously squeezed, restored and squeezed again, so that the water in the water tank 45 is drawn out and transferred to the inner shaft of the cleaning roller 43, and the inner shaft is provided with a plurality of holes connected to the cleaning roller 43 on the outside, that is, the water is finally introduced into the cleaning roller 43 to complete the water replenishment work.
[0046] The above is an exemplary description of the utility model in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model; or the above-mentioned concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
Claims
1. A forklift parts grinding device, comprising a base plate (1), characterized in that: Also includes: A lifting mechanism (2), the lifting mechanism (2) being installed on the top rear side of the base plate (1); A side shift mechanism (3), wherein the side shift mechanism (3) is mounted on a lifting portion of the lifting mechanism (2); A processing mechanism (4), wherein the processing mechanism (4) is mounted on a transfer portion of the side shift mechanism (3); The processing mechanism (4) comprises a transfer member (41) slidably connected to the bottom of the side shift mechanism (3), a grinding roller (42) and a cleaning roller (43) mounted on the front end of the transfer member (41), an air bag (44) mounted on the top of the transfer member (41), and a water tank (45) arranged on the top of the mounting plate (31).
2. A forklift parts grinding device according to claim 1, characterized in that: The output end of the airbag (44) is connected to the inner shaft of the cleaning roller (43) through a hose, and the input end of the airbag (44) is connected to the water tank (45) through another hose. A wave plate (46) adapted to the airbag (44) is installed on the front side of the side shift mechanism (3).
3. A forklift parts grinding device according to claim 1, characterized in that: The lifting mechanism (2) comprises two groups of symmetrically arranged support rods (21), a support plate (22) installed between the tops of the two groups of support rods (21), a hydraulic cylinder (23) arranged on the top of the support plate (22), a lifting plate (24) connected to the output end of the hydraulic cylinder (23), and a plurality of groups of buffer members (25) arranged through the lifting plate (24); Both sides of the lifting plate (24) are slidably connected to the support rod (21) via shaft sleeves.
4. A forklift parts grinding device according to claim 3, characterized in that: The side shift mechanism (3) comprises a mounting plate (31) mounted on the front side of the lifting plate (24), a one-way threaded rod (32) rotatably connected to the bottom of the mounting plate (31), a guide rod (33) mounted on the bottom of the mounting plate (31) and located at the front end of the one-way threaded rod (32), and a servo motor (34) mounted on one side of the top of the mounting plate (31).
5. A forklift parts grinding device according to claim 4, characterized in that: The output end of the servo motor (34) is connected to a transmission gear (35), one end of the one-way threaded rod (32) is fixedly connected to a rotating gear (36), and the transmission gear (35) is meshed with the rotating gear (36).