Metal wire surface treatment derusting device
By designing a metal wire surface treatment and removal device that includes a fixing frame, rotating shaft, polishing side roller, driving wheel, driven wheel, belt, polishing main roller, rotating mechanism, cleaning box, connecting column, bristles and ring gear, the problems of poor rust removal and difficulty in cleaning waste impurities in the existing equipment are solved, and efficient rust removal and comprehensive polishing of the surface of the metal wire is achieved, and treatment efficiency is improved.
Patent Information
- Application Number
- CN202422051582.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing surface rust removal device for metal wire processing has poor rust removal effect, and it is impossible to fully polish and remove rust. The surface of the treated wire often has waste chips and impurities, which reduces the processing efficiency.
A metal wire surface treatment and rust removal device is designed including a fixing frame, a rotating shaft, a polishing side roller, a driving wheel, a driven wheel, a belt, a polishing main roller, a rotating mechanism, a cleaning box, a connecting column, a bristle and a ring gear. Through the motor-driven rotating mechanism, a complete polishing and rust removal of the left and right sides and upper and lower sides of the wire is achieved, and the waste chips on the surface of the wire is cleaned through rotating bristles.
It realizes efficient rust removal and comprehensive polishing of the surface of metal wire, improves processing efficiency, and ensures the cleanliness of the surface of wire through the design of the cleaning box.
Smart Images

Figure CN222741110U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire material processing, in particular to a metal wire material surface treatment and rust removal device. Background Art
[0002] In the processing and preparation of metal wire products in industrial production units, surface pretreatment such as rust removal, degreasing, polishing, and roughening is usually required. Currently, stainless steel wire cleaning balls, sandpaper, or diamond cloth are usually used to clean the surface of metal wires.
[0003] The existing surface rust removal device for metal wire processing has poor rust removal effect. It cannot fully polish and remove rust from the wire, so there will be missed rust on the wire surface, and the treated wire surface will usually have a lot of waste and impurities adhered to it, which cannot be cleaned, thus reducing the treatment efficiency of the wire surface. In view of the above problems, a solution is proposed below. Utility Model Content
[0004] The utility model aims to provide a metal wire surface treatment and rust removal device, which has the advantages of high rust removal efficiency and good cleaning effect.
[0005] The above technical objectives of the utility model are achieved through the following technical solutions:
[0006] A metal wire surface treatment and rust removal device comprises a fixed frame, two rotatable shafts are passed through the inner top of the fixed frame, polishing side rollers are respectively fixed on the two shafts, a first motor is installed on the upper end of the fixed frame, the output shaft of the first motor passes through the fixed frame and is fixedly connected to the upper end of one of the shafts, a driving wheel and a driven wheel are respectively fixed on the two shafts, and a belt is sleeved between the driving wheel and the driven wheel, two rotatable polishing main rollers are also passed through the fixed frame, a rotating mechanism is provided on one side of the fixed frame, and the rotating mechanism is connected to the two polishing main rollers, a base is provided on one side of the fixed frame, a cleaning box is fixed on the upper end of the base, and the Two supporting blocks are fixedly provided on the inner top of the cleaning box, and the two supporting blocks are provided with embedding grooves, and a rotatable swivel ring is embedded in the embedding grooves, and a mounting ring is fixedly provided on the inner sides of the two swivel rings, and a number of connecting columns are connected between the two mounting rings, and a number of bristles are respectively provided on the inner side of each of the connecting columns, and a number of connecting columns are fixedly provided with gear rings on the outer sides. A second motor is installed on the top of the cleaning box, and a through groove is provided on the top of the cleaning box, and a rotatable first gear is provided in the through groove, and the first gear is meshed with the gear ring, and the output shaft of the second motor is fixedly connected to one end of the first gear, and a waste chip groove is provided in the base, and a winding roller is provided on one side of the base.
[0007] Preferably, the rotating mechanism includes two second gears arranged on one side of the fixed frame, one end of the two polishing main rollers passes through the fixed frame and is fixedly connected to one end of the two second gears, a bracket is fixedly provided on one side of the fixed frame, a third motor is installed on one side of the bracket, and the output shaft of the third motor passes through the bracket and is fixedly connected to one end of one of the second gears.
[0008] Preferably, an openable box door is provided on one side of the base, and the box door is communicated with the waste chip chute.
[0009] Preferably, a chip tray is placed on the inner bottom of the fixed frame.
[0010] The beneficial effects of the utility model are:
[0011] 1. The rotation of the first motor can drive one of the rotating shafts to rotate, thereby driving the driving wheel to rotate, and then the driven wheel and the other rotating shaft can be rotated at the same time through the belt, and finally the two rotating shafts can be rotated at the same time, so that the two polishing side rollers can be rotated at the same time. Therefore, the left and right sides of the wire can be polished and rust-removed by rotating the two polishing side rollers, and the two polishing main rollers can be driven to rotate at the same time by the rotating mechanism, so that the upper and lower sides of the wire can be polished and rust-removed by rotating the two polishing main rollers. Finally, the surface of the wire can be fully rust-removed, further improving the processing efficiency of the wire surface.
[0012] 2. The rotation of the second motor can drive the first gear to rotate, and the rotation of the first gear can drive the gear ring to rotate, thereby driving a plurality of connecting columns to rotate at the same time, and finally driving a plurality of brushes to rotate at the same time. When the polished and rust-removed wire enters the cleaning box, it can pass between a plurality of connecting columns. At this time, a plurality of brushes can be rotated to clean the surface of the wire so as to brush off the remaining waste chips, thereby further improving the cleanliness of the wire surface after treatment, so as to facilitate popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of an embodiment;
[0014] Figure 2 It is a schematic diagram of a part of the structure inside the fixing frame in the embodiment;
[0015] Figure 3 Schematic diagram of the internal structure of the cleaning box in the embodiment;
[0016] Figure 4 It is a partial structural schematic diagram of an embodiment;
[0017] Figure 5 It is a partial structural cross-sectional view of an embodiment.
[0018] Figure numerals: 1. fixed frame; 2. rotating shaft; 3. polishing side roller; 4. first motor; 5. driving wheel; 6. driven wheel; 7. belt; 8. polishing main roller; 9. rotating mechanism; 10. base; 11. cleaning box; 12. support block; 13. embedded groove; 14. swivel; 15. mounting ring; 16. connecting column; 17. bristles; 18. gear ring; 19. second motor; 20. through groove; 21. first gear; 22. waste chip groove; 23. winding roller; 24. second gear; 25. bracket; 26. third motor; 27. box door; 28. chip tray. DETAILED DESCRIPTION
[0019] The following is only a preferred embodiment of the present invention, and the protection scope is not limited to this embodiment. All technical solutions under the concept of the present invention should belong to the protection scope of the present invention. The same parts are represented by the same figure marks. It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings, and the words "bottom" and "top", "inside" and "outside" refer to the directions toward or away from the geometric center of a specific component, respectively.
[0020] like Figures 1 to 5 As shown, a metal wire surface treatment and rust removal device comprises a fixed frame 1, two rotatable shafts 2 are penetrated through the inner top of the fixed frame 1, polishing side rollers 3 are respectively fixed on the two shafts 2, a first motor 4 is installed on the upper end of the fixed frame 1, the output shaft of the first motor 4 penetrates the fixed frame 1 and is fixedly connected to the upper end of one of the shafts 2, a driving wheel 5 and a driven wheel 6 are respectively fixed on the two shafts 2, and a belt 7 is sleeved between the driving wheel 5 and the driven wheel 6, the first motor 4 can be rotated to drive one of the shafts 2 to rotate, thereby driving the driving wheel 5 to rotate, and then the belt 7 can be used to realize the simultaneous rotation of the driven wheel 6 and the other shaft 2, and finally the two shafts 2 can be rotated simultaneously, thereby realizing the simultaneous rotation of the two polishing side rollers 3, so that the left and right sides of the wire can be polished and rust removed by rotating the two polishing side rollers 3.
[0021] Two rotatable polishing main rollers 8 are also inserted into the fixed frame 1. A rotating mechanism 9 is provided on one side of the fixed frame 1, and the rotating mechanism 9 is connected to the two polishing main rollers 8. The rotating mechanism 9 can drive the two polishing main rollers 8 to rotate at the same time, so that the upper and lower sides of the wire can be polished and rust-removed by rotating the two polishing main rollers 8. Finally, the surface of the wire can be fully rust-removed, further improving the processing efficiency of the wire surface.
[0022] The rotating mechanism 9 includes two second gears 24 arranged on one side of the fixed frame 1, one end of the two polishing main rollers 8 passes through the fixed frame 1 and is fixedly connected to one end of the two second gears 24, a bracket 25 is fixedly arranged on one side of the fixed frame 1, a third motor 26 is installed on one side of the bracket 25, the output shaft of the third motor 26 passes through the bracket 25 and is fixedly connected to one end of one of the second gears 24, and the rotation of the third motor 26 can drive one of the second gears 24 to rotate, and since the two second gears 24 are meshed, the two second gears 24 can be rotated at the same time, and finally the two polishing main rollers 8 can be rotated at the same time, and the rotation directions are opposite. A chip tray 28 is placed at the inner bottom of the fixed frame 1, and the waste chips after polishing can fall into the chip tray 28 for collection.
[0023] A base 10 is provided on one side of the fixed frame 1. A cleaning box 11 is fixedly provided on the upper end of the base 10. A second motor 19 is installed on the top of the cleaning box 11. A through slot 20 is provided on the top of the cleaning box 11. A rotatable first gear 21 is provided in the through slot 20. The output shaft of the second motor 19 is fixedly connected to one end of the first gear 21. The first gear 21 can be driven to rotate by the rotation of the second motor 19. Two support blocks 12 are fixedly provided on the inner top of the cleaning box 11. Grooves 13 are provided on the two support blocks 12. A rotatable swivel 14 is embedded in the groove 13. A mounting ring 15 is fixedly provided on the inner side of the two swivels 14. A plurality of connecting columns 16 are connected between the two mounting rings 15. A plurality of bristles 17 are provided on the inner side of each connecting column 16. Gear rings 18 are fixedly provided on the outer side of the plurality of connecting columns 16. The first gear 21 is meshed with the gear ring 18. The gear ring 18 can be driven to rotate by the rotation of the first gear 21, thereby driving the plurality of connecting columns 16 to rotate simultaneously. Finally, several bristles 17 can be driven to rotate simultaneously, and the connection column 16 can drive the mounting ring 15 to rotate while rotating, thereby driving the swivel 14 to rotate, so that the swivel 14 can slide in the embedded groove 13, and the support block 12 can support and limit the swivel 14. When the wire material that has been polished and rust-removed enters the cleaning box 11, it can pass between several connection columns 16. At this time, several bristles 17 can be rotated to clean the surface of the wire material, so as to brush off the remaining waste chips, and further improve the cleanliness of the wire material surface after treatment, so as to promote its use. A waste chip groove 22 is provided in the base 10, and a winding roller 23 is provided on one side of the base 10. The brushed waste chips can fall into the waste chip groove 22 for collection, and the processed wire material can be wound up by the winding roller 23 for subsequent processing.
[0024] An openable box door 27 is provided on one side of the base 10 , and the box door 27 is connected to the waste chip trough 22 . The waste chips in the waste chip trough 22 can be cleaned by opening the box door 27 .
[0025] The specific embodiments described above further illustrate the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A metal wire surface treatment and rust removal device, characterized in that: The invention comprises a fixed frame (1), wherein two rotatable rotating shafts (2) are passed through the inner top of the fixed frame (1), and polished side rollers (3) are respectively fixedly arranged on the two rotating shafts (2), and a first motor (4) is installed on the upper end of the fixed frame (1), and the output shaft of the first motor (4) passes through the fixed frame (1) and is fixedly connected to the upper end of one of the rotating shafts (2), and a driving wheel (5) and a driven wheel (6) are respectively fixedly arranged on the two rotating shafts (2), and the driving wheel ( A belt (7) is sleeved between the fixed frame (1) and the driven wheel (6), two rotatable polishing main rollers (8) are also inserted into the fixed frame (1), a rotating mechanism (9) is provided on one side of the fixed frame (1), and the rotating mechanism (9) is connected to the two polishing main rollers (8), a base (10) is provided on one side of the fixed frame (1), a cleaning box (11) is fixedly provided on the upper end of the base (10), and two support blocks (12) are fixedly provided on the inner top of the cleaning box (11) ), two of the support blocks (12) are provided with an embedding groove (13), a rotatable swivel (14) is embedded in the embedding groove (13), a mounting ring (15) is fixedly provided on the inner side of the two swivel rings (14), a plurality of connecting columns (16) are connected between the two mounting rings (15), a plurality of bristles (17) are respectively provided on the inner side of each of the connecting columns (16), a gear ring (18) is fixedly provided on the outer side of the plurality of connecting columns (16), and the cleaning box (11 ) is installed on the top of the cleaning box (11), a through slot (20) is provided on the top of the cleaning box (11), a rotatable first gear (21) is provided in the through slot (20), and the first gear (21) is meshed with the gear ring (18), an output shaft of the second motor (19) is fixedly connected to one end of the first gear (21), a waste chip groove (22) is provided in the base (10), and a winding roller (23) is provided on one side of the base (10).
2. A metal wire surface treatment and rust removal device according to claim 1, characterized in that: The rotating mechanism (9) comprises two second gears (24) arranged on one side of a fixed frame (1); one end of the two polishing main rollers (8) passes through the fixed frame (1) and is fixedly connected to one end of the two second gears (24); a bracket (25) is fixedly provided on one side of the fixed frame (1); a third motor (26) is installed on one side of the bracket (25); an output shaft of the third motor (26) passes through the bracket (25) and is fixedly connected to one end of one of the second gears (24).
3. A metal wire surface treatment and rust removal device according to claim 2, characterized in that: An openable box door (27) is provided on one side of the base (10), and the box door (27) is connected to the waste chip trough (22).
4. A metal wire surface treatment and rust removal device according to claim 3, characterized in that: A chip tray (28) is placed on the inner bottom of the fixed frame (1).