A polishing device for aluminum profile extrusion die
By designing a polishing device for the aluminum profile extrusion mold, the centralized clamping and repeated grinding of the aluminum profile is achieved by using the motor drive and connecting rod mechanism, the problems of low grinding efficiency and poor accuracy in the prior art are solved, and the grinding efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202420679960.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The existing aluminum profile grinding technology is inefficient, manual grinding is time-consuming and labor-intensive, and it is impossible to achieve fixed positioning and repeated grinding of aluminum profiles of different sizes, resulting in small grinding accuracy and poor effect.
A polishing device for extrusion die of aluminum profile is designed, using supporting frames, conveyor belts, slide rails, limit plates, circulation mechanisms and polishing devices. The centralized clamping and repeated polishing of aluminum profiles are achieved through motor drive and connecting rod mechanism.
Fixed positioning and repeated polishing of aluminum profiles of different sizes is achieved, which improves grinding accuracy and efficiency, and reduces grinding cost and time.
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Figure CN222741117U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profiles, in particular to a polishing device for an aluminum profile extrusion die. Background Art
[0002] Aluminum profile refers to aluminum alloy profile, which is mainly used in the construction industry and industrial industry. It has the characteristics of high corrosion resistance, excellent electrical conductivity, high thermal conductivity and strong plasticity. The use of aluminum profile is very wide, including assembly lines, guide rail profiles, U-shaped groove profiles, guardrail profiles, fence profile frames and the like. Aluminum profiles are divided into two specifications: national standard and European standard. Relatively speaking, the market share of national standard is higher. There are many types of industrial aluminum profiles on the market, so in the process of manufacturing aluminum profiles, different types of aluminum profiles have very different surface treatment methods. Different aluminum profiles have different surface treatment methods. For example, the surface of frosted profile is very delicate and soft. In the process of manufacturing aluminum profiles, the aluminum profile needs to be polished and ground. There are different ways of polishing, including manual polishing, mechanical polishing, chemical polishing, electrolytic polishing, ultrasonic polishing and so on.
[0003] However, the prior art still has the following problems:
[0004] First of all, the current frosted profiles must overcome the uneven surface sand grains and need to be properly polished. Manual polishing is time-consuming, labor-intensive, and inefficient. In addition, it is impossible to fix the aluminum profile while polishing aluminum profiles of different sizes, and it is impossible to locate and measure the midpoint of aluminum profiles that require special processing requirements.
[0005] Secondly, most grinding devices have a single fixed grinding method and a small grinding area. They cannot perform repeated grinding operations on the end faces of aluminum profiles at locations with higher defects. The grinding accuracy is low and the effect is poor, which increases the cost and time of grinding.
[0006] In view of the above problems, the inventor proposes a polishing device for an aluminum profile extrusion die to solve the above problems. Utility Model Content
[0007] In order to solve the problems of being unable to perform centering clamping during grinding and being unable to grind repeatedly, the utility model aims to provide a polishing device for an aluminum profile extrusion die.
[0008] In order to solve the above technical problems, the utility model adopts the following technical scheme: a polishing device for an aluminum profile extrusion die, comprising a support frame, a conveyor belt is installed on the lower inner wall of the support frame, two slide rails are fixedly arranged on the inner wall of one side of the support frame, and two limit plates are fixedly arranged on the inner wall of the other side of the support frame, the limit plates play a role of facilitating the horizontal movement of the sliding frame between the two limit plates, the inner surfaces of the two limit plates are slidably fitted with the two ends of the sliding frame, and the sliding frame is rectangular, a pulley is slidably connected between the two slide rails, one end of the pulley is fixedly connected to a connecting plate, one end of the connecting plate is fixedly connected to a circulating mechanism, four telescopic rods are fixedly connected to the bottom end of the connecting plate, and the bottom ends of the four telescopic rods are jointly fixedly connected to a polishing device, the polishing device comprises a fixed plate, the fixed plate plays a role of facilitating the sliding of the lower end of the fixed plate to fit the outer surface of the aluminum profile, the top outer surface of the fixed plate is provided with two slide grooves, the outer surfaces of the two slide grooves are slidably fitted with the inner wall of the clamping plate, and the top of the fixed plate is slidably connected to a clamping mechanism The cam is connected with the first gear of the driving member, and the second gear is connected with the gear to the driving member, and the cam is connected with the gear to the transmission gear of the driving member, and the cam is connected with the gear to the transmission gear of the driving member.
[0009] Preferably, the circulation mechanism includes a sliding frame, and racks are fixedly provided on the inner walls on both sides of the sliding frame, and the two racks cooperate with the four rotating pins to achieve a pushing effect in different directions through the racks at the upper and lower ends, and the two racks are distributed in a mirror image, and the four rotating pins and the rotating plate are circular, and the four rotating pins are distributed in a ring array on one side of one end of the rotating plate, and a third motor is fixedly provided on the outer surface of one end of the support frame, and the output end of the third motor passes through the support frame and is fixedly connected to the rotating plate, and the rotating plate drives the four rotating pins to rotate, and four rotating pins are fixedly provided on the end of the rotating plate facing the rack, and the four rotating pins are meshed with the rack.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] 1. The utility model is provided with a polishing device. The four grinding heads at the lower end of the polishing device can perform grinding operations on two end faces while clamping and fixing aluminum plates of different sizes, and the midpoint of the aluminum profile is measured through the second rotating shaft, thereby achieving the effect of centering clamping and grinding.
[0012] 2. The utility model is provided with a circulation mechanism, so that the polishing device can perform a reciprocating grinding operation on the aluminum plate that needs to be repeatedly polished while grinding, thereby improving the grinding accuracy of the polishing device and improving the grinding effect, thereby achieving the effect of repeated grinding. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 It is a schematic diagram of the structure of the utility model.
[0015] Figure 2 It is a schematic diagram of the polishing device of the utility model.
[0016] Figure 3 It is a schematic diagram of the circulation mechanism of the utility model.
[0017] In the figure: 1. support frame; 11. slide rail; 12. limit plate; 2. connecting plate; 21. pulley; 3. telescopic rod; 4. circulation mechanism; 5. polishing device; 51. fixed plate; 511. fixed plate; 52. slide groove; 53. clamping plate; 531. second motor; 54. threaded rod; 55. first motor; 6. conveyor belt; 56. first connecting rod; 561. first rotating shaft; 562. second rotating shaft; 57. second connecting rod; 571. third rotating shaft; 58. grinding head; 41. sliding frame; 42. rack; 43. third motor; 44. rotating plate; 45. rotating pin. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Embodiment 1: Figure 1-3As shown, the utility model provides a polishing device for an aluminum profile extrusion die, comprising a support frame 1, a conveyor belt 6 is installed on the lower inner wall of the support frame 1, two slide rails 11 are fixedly provided on the inner wall of one side of the support frame 1, and two limit plates 12 are fixedly provided on the inner wall of the other side of the support frame 1, a pulley 21 is slidably connected between the two slide rails 11, one end of the pulley 21 is fixedly connected to a connecting plate 2, one end of the connecting plate 2 is fixedly connected to a circulation mechanism 4, the bottom end of the connecting plate 2 is fixedly connected to four telescopic rods 3, and the bottom ends of the four telescopic rods 3 are commonly fixedly connected to a polishing device 5, the polishing device 5 comprises a fixed plate 51, the top end of the fixed plate 51 is slidably connected to a clamping plate 53, one end of the fixed plate 51 is fixedly provided with a first motor 55, and the output end of the first motor 55 passes through the fixed plate 51 and is fixedly connected A threaded rod 54 is connected, one end of the threaded rod 54 is rotatably connected to the fixed plate 51, the top of the clamping plate 53 is rotatably provided with a first connecting rod 56, one end of the first connecting rod 56 is rotatably provided with a first rotating shaft 561, the other end of the first connecting rod 56 is fixedly provided with a second rotating shaft 562, the outer surface of the second rotating shaft 562 is rotatably connected with a second connecting rod 57, one end of the second connecting rod 57 is fixedly rotatably provided with a third rotating shaft 571, the third rotating shaft 571 is fixedly connected to the fixed plate 51, both ends of the fixed plate 51 are fixedly provided with fixing plates 511, the tops of the two fixing plates 511 and both sides of the top of the clamping plate 53 are fixedly installed with second motors 531, the output ends of the four second motors 531 respectively pass through the two fixing plates 511 and both sides of the top of the clamping plate 53 and are fixedly connected with grinding heads 58.
[0020] By adopting the above technical solution, the extruded aluminum profile is conveyed to the bottom of the polishing device 5 through the conveyor belt 6, and the first motor 55 is started. The output end of the first motor 55 drives the threaded rod 54 to rotate, thereby driving the clamping plate 53 to move horizontally on the outer surface of the fixed plate 51 through the slide groove 52. The second motors 531 at both ends of the clamping plate 53 and the four second motors 531 at the top of the two fixed plates 511 are started together, thereby driving the four grinding heads 58 to rotate and grind. Through the movement of the clamping plate 53, the grinding heads 58 at both ends of the clamping plate 53 clamp the two ends of the aluminum profile. At the same time, the two end surfaces are polished through four fixing plates 511. The first connecting rod 56 connected to the clamping plate 53 and the second connecting rod 57 connected to the third rotating shaft 571 are rotatably connected through the second rotating shaft 562. The third rotating shaft 571, the second rotating shaft 562, and the first rotating shaft 561 form an isosceles triangle. Therefore, when the clamping plate 53 clamps aluminum plates of different widths, the second rotating shaft 562 is located at the midpoint of the third rotating shaft 571 and the first rotating shaft 561. The polishing device 5 adjusts the height through the telescopic rod 3 at the lower end of the connecting plate 2, thereby achieving the purpose of central clamping and polishing.
[0021] The first rotating shaft 561 and the third rotating shaft 571 are on the same horizontal line, and the distance between the second rotating shaft 562 and the first rotating shaft 561 and the third rotating shaft 571 is the same.
[0022] By adopting the above technical solution, it plays a role in facilitating the second rotating shaft 562 to always remain at the midpoint of two points as the distance between the first rotating shaft 561 and the third rotating shaft 571 changes, and the purpose is to achieve the centering principle.
[0023] Two sliding grooves 52 are opened on the outer surface of the top end of the fixing plate 51, and the outer surfaces of the two sliding grooves 52 are slidably fitted with the inner wall of the clamping plate 53.
[0024] By adopting the above technical solution, it plays a role in facilitating the clamping plate 53 to slide on the outer surface of the fixing plate 51 through the sliding grooves 52.
[0025] The inner surfaces of the two limiting plates 12 are slidably fitted with both ends of the sliding frame 41, and the sliding frame 41 is rectangular.
[0026] By adopting the above technical solution, it plays a role in facilitating the sliding frame 41 to slide horizontally repeatedly between the two limiting plates 12.
[0027] The four grinding heads 58 are distributed in a rectangular array.
[0028] By adopting the above technical solution, the purpose is to facilitate the four grinding heads 58 to grind while clamping the aluminum profile plate.
[0029] The clamping plate 53 is in a "Ji" shape.
[0030] By adopting the above technical solution, it plays a role in facilitating the fixing of two of the second motors 531.
[0031] Embodiment 2: As Figure 3As shown, the circulation mechanism 4 includes a sliding frame 41, and racks 42 are fixedly provided on the inner walls of both sides of the sliding frame 41. A third motor 43 is fixedly provided on the outer surface of one end of the support frame 1. The output end of the third motor 43 passes through the support frame 1 and is fixedly connected to a rotating plate 44. Four rotating pins 45 are fixedly provided on the end of the rotating plate 44 facing the rack 42. The four rotating pins 45 are meshed and connected with the rack 42. The third motor 43 is started, and the output end of the third motor 43 passes through the support frame 1 to rotate the rotating plate 44 clockwise, so that the four rotating pins 45 in the rotating plate 44 pass through the tooth grooves of the rack 42 at the lower end in sequence. The rotational force causes the rotating pin 45 to drive the sliding frame 41 to move horizontally to the left. When the rotating pin 45 no longer passes through the rack 42 at the lower end, the rotating pin 45 is connected to the upper rack 42 by rotation. The rotational force causes the rotating pin 45 to pass through the tooth groove of the upper rack 42, thereby causing the rotating pin 45 to move horizontally to the right, thereby driving the circulating mechanism 4 to reciprocate between the two limit plates 12, so that the connecting plate 2 slides synchronously through the pulley 21 between the slide rails 11, thereby driving the polishing device 5 to perform repeated grinding, thereby achieving the purpose of reciprocating grinding and polishing.
[0032] By adopting the above technical solution, the structure of the entire device is made more reasonable.
[0033] The two racks 42 are distributed in a mirror image, the four rotating pins 45 and the rotating plate 44 are both circular, and the four rotating pins 45 are distributed in a ring array on one side of one end of the rotating plate 44 .
[0034] The above technical solution is adopted to facilitate the four rotating pins 45 to drive the sliding frame 41 to realize reciprocating motion through the upper and lower racks 42 and the rotation force.
[0035] Working principle: The extruded aluminum profile is conveyed to the bottom of the polishing device 5 via the conveyor belt 6, and the first motor 55 is started. The output end of the first motor 55 drives the threaded rod 54 to rotate, thereby driving the clamping plate 53 to move horizontally on the outer surface of the fixed plate 51 through the slide groove 52. The second motors 531 at both ends of the clamping plate 53 and the four second motors 531 at the top of the two fixed plates 511 are started together, thereby driving the four grinding heads 58 to rotate and grind. The movement of the clamping plate 53 makes the clamping plate 5 The grinding heads 58 at both ends clamp the two ends of the aluminum profile, and at the same time, the two end faces are ground through the four fixing plates 511. The first connecting rod 56 connected to the clamping plate 53 and the second connecting rod 57 connected to the third rotating shaft 571 are rotatably connected through the second rotating shaft 562. The third rotating shaft 571, the second rotating shaft 562, and the first rotating shaft 561 form an isosceles triangle. Therefore, when the clamping plate 53 clamps aluminum profiles of different widths, the second rotating shaft 562 is located between the third rotating shaft 571 and the first rotating shaft 561. The polishing device 5 is at the midpoint position of a rotating shaft 561, and the polishing device 5 is height-adjusted by the telescopic rod 3 at the lower end of the connecting plate 2, so as to achieve the purpose of centering clamping and grinding. The two ends of the connecting plate 2 are respectively connected to the pulley 21 and the circulating mechanism 4, and the third motor 43 is started. The output end of the third motor 43 passes through the supporting frame 1 and rotates the rotating plate 44 clockwise, so that the four rotating pins 45 in the rotating plate 44 pass through the tooth grooves of the rack 42 at the lower end in sequence, and the rotation force causes the rotating pin 45 to drive the sliding frame 41 to move horizontally to the left. When the rotating pin 45 no longer passes through the rack 42 at the lower end, the rotating pin 45 is connected to the upper rack 42 by rotation, and the rotation force causes the rotating pin 45 to pass through the tooth grooves of the upper rack 42, so that the rotating pin 45 moves horizontally to the right, thereby driving the circulating mechanism 4 to reciprocate between the two limit plates 12, so that the connecting plate 2 slides synchronously through the pulley 21 between the slide rails 11, thereby driving the polishing device 5 to perform repeated grinding, thereby achieving the purpose of reciprocating grinding and polishing.
[0036] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A polishing device for an aluminum profile extrusion die, comprising a support frame (1), characterized in that: A conveyor belt (6) is installed on the lower inner wall of the support frame (1). Two slide rails (11) are fixedly provided on one inner wall of the support frame (1), and two limit plates (12) are fixedly provided on the other inner wall of the support frame (1). A pulley (21) is slidably connected between the two slide rails (11). One end of the pulley (21) is fixedly connected to a connecting plate (2). One end of the connecting plate (2) is fixedly connected to a circulating mechanism (4). Four telescopic rods (3) are fixedly connected to the bottom end of the connecting plate (2). The bottom ends of the four telescopic rods (3) are jointly fixedly connected to a polishing device (5). The polishing device (5) includes a fixing plate (51). A clamping plate (53) is slidably connected to the top end of the fixing plate (51). A first motor (55) is fixedly provided at one end of the fixing plate (51). The output end of the first motor (55) penetrates through the fixing plate (51) and is fixedly connected to a threaded rod (54). One end of the threaded rod (54) is rotatably connected to the fixing plate (51). A first connecting rod (56) is rotatably provided at the top end of the clamping plate (53). A first rotating shaft (561) is rotatably provided at one end of the first connecting rod (56). A second rotating shaft (562) is fixedly provided at the other end of the first connecting rod (56). A second connecting rod (57) is rotatably connected to the outer surface of the second rotating shaft (562). A third rotating shaft (571) is fixedly and rotatably provided at one end of the second connecting rod (57). The third rotating shaft (571) is fixedly connected to the fixing plate (51). Fixing pieces (511) are fixedly provided at both ends of the fixing plate (51). Second motors (531) are fixedly installed at the top ends of the two fixing pieces (511) and both sides of the top end of the clamping plate (53). The output ends of the four second motors (531) respectively penetrate through the two fixing pieces (511) and both sides of the top end of the clamping plate (53) and are fixedly connected to grinding heads (58).
2. A polishing device for an aluminum profile extrusion die as claimed in claim 1, characterized in that: The circulating mechanism (4) includes a sliding frame (41). Rack teeth (42) are fixedly provided on both inner walls of the sliding frame (41). A third motor (43) is fixedly provided on the outer surface of one end of the support frame (1). The output end of the third motor (43) penetrates through the support frame (1) and is fixedly connected to a rotating plate (44). Four rotating pins (45) are fixedly provided at the end of the rotating plate (44) facing the rack teeth (42). The four rotating pins (45) are engaged with the rack teeth (42).
3. The polishing device for an aluminum profile extrusion die according to claim 1, characterized in that: The first rotating shaft (561) and the third rotating shaft (571) are on the same horizontal line, and the distance between the second rotating shaft (562) and the first rotating shaft (561) and the third rotating shaft (571) is the same.
4. The polishing device for an aluminum profile extrusion die according to claim 1, characterized in that: Two sliding grooves (52) are formed on the outer surface of the top end of the fixing plate (51). The outer surfaces of the two sliding grooves (52) are slidably fitted with the inner wall of the clamping plate (53).
5. The polishing device for an aluminum profile extrusion die according to claim 1, characterized in that: The inner surfaces of the two limit plates (12) are slidably fitted with both ends of the sliding frame (41), and the sliding frame (41) is rectangular.
6. The polishing device for an aluminum profile extrusion die according to claim 1, characterized in that: The four grinding heads (58) are distributed in a rectangular array.
7. The polishing device for an aluminum profile extrusion die according to claim 1, characterized in that: The clamping plate (53) is in a "ji" shape.
8. The polishing device for an aluminum profile extrusion die according to claim 2, characterized in that: The two racks (42) are distributed in a mirror image, the four rotating pins (45) and the rotating plate (44) are both circular, and the four rotating pins (45) are distributed in a ring array on one side of one end of the rotating plate (44).