A polishing device for aluminum alloy flange production

By designing the adjustment components of the polishing device for aluminum alloy flanges, the problem of being unable to flexibly adapt to different sizes of flanges in the prior art is solved, and the equipment replacement time is reduced and production efficiency is improved.

CN222741128UActive Publication Date: 2025-04-11NINGBO XIANGXING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421537723.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-11
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

Existing polishing devices cannot flexibly adapt to different sizes of flanges, resulting in frequent equipment replacement, increasing production time and reducing production efficiency.

Method used

A polishing device for the production of aluminum alloy flange is designed, including a main body assembly and an adjustment assembly. Adjustment components include moving parts, adjusting parts, pressing parts and pushing parts, through which different sizes of flanges can be adjusted and fixed without the need for replacement of equipment.

Benefits of technology

It achieves rapid adaptation to different size flanges, reduces equipment replacement time during the production process, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polishing device for producing aluminum alloy flanges, comprising a workbench, a bracket, a motor and a polishing head, wherein the bracket is fixed to the top of the workbench, the motor is arranged at one side of the bracket, and the polishing head is located at the bottom of the motor; an adjusting component is arranged on the top of the workbench, comprising a moving part, an adjusting part, a pressing part and a pushing part, the moving part is located at the top of the workbench, the adjusting part is arranged in the moving part, the pressing part is located in the moving part, and the pushing part is fixed to the top of the workbench. The beneficial effect is that when flanges of different sizes are replaced during use, flanges of different sizes can be fixed only by adjusting the components, and there is no need to frequently replace equipment, so flanges of different sizes and heights can be quickly adapted, thereby reducing the production process time and improving production efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of polishing devices, in particular to a polishing device for producing aluminum alloy flanges. Background Art

[0002] The flange polishing device is a mechanical device used to perform surface polishing on flanges. This device usually includes components such as a base, a working plate, a polishing groove, a surface polishing mechanism and a flange positioning mechanism. The working principle is to drive the polishing head to rotate through a servo motor to grind and polish the surface of the flange to remove surface burrs and improve the sealing effect.

[0003] In the prior art, the polishing device needs to be replaced for flanges of different sizes, which is time-consuming and labor-intensive. Each replacement requires the use of tools to dismantle and install the device, which increases production time and reduces production efficiency. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the above problems and / or the problems existing in the existing polishing devices for producing aluminum alloy flanges, the present utility model is proposed.

[0006] Therefore, the problem to be solved by the utility model is that the polishing device in the prior art is usually fixed and cannot be adjusted. Such an unadjustable device cannot be flexibly adapted, thereby limiting its application in a wide range of fields. In order to process different flanges, it may be necessary to replace the equipment, resulting in increased production time and reduced production efficiency.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: a polishing device for aluminum alloy flange production, comprising a main body assembly, including a workbench, a bracket, a motor and a polishing head, wherein the bracket is fixed to the top of the workbench, the motor is arranged on one side of the bracket, and the polishing head is located at the bottom of the motor;

[0008] The adjusting component is arranged on the top of the workbench, and comprises a moving part, an adjusting part, a pressing part and a pushing part. The moving part is located on the top of the workbench, the adjusting part is arranged inside the moving part, the pressing part is located inside the moving part, and the pushing part is fixed on the top of the workbench.

[0009] As a preferred solution of the polishing device for producing aluminum alloy flanges of the utility model, a slide groove is provided on the top of the workbench.

[0010] As a preferred solution of the polishing device for producing aluminum alloy flanges according to the utility model, the moving part includes a moving block, a moving frame and a column, the moving block is slidably connected to the slide groove, the moving frame is fixed to the top of the moving block, and the column is fixed to the top of the moving block.

[0011] As a preferred solution of the polishing device for producing aluminum alloy flanges according to the utility model, the adjusting member includes an adjusting rod, a first handle and a support rod, the adjusting rod is rotatably connected to the movable frame, the first handle is fixed to one side of the adjusting rod, and the support rod is fixed to the movable frame.

[0012] As a preferred solution of the polishing device for producing aluminum alloy flanges according to the utility model, the adjusting member also includes a first gear, a first mounting frame, a first limit block and a first toggle plate, the first gear is fixed to the surface of the adjusting rod, the first mounting frame is fixed to one side of the movable frame, the first limit block is movably connected in the first mounting frame, and the first toggle plate is fixed to one side of the first limit block.

[0013] As a preferred solution of the polishing device for producing aluminum alloy flanges according to the utility model, the pressing part includes an adjusting block, a lifting plate, a pressing block and a pressing column, the adjusting block is sleeved on the surface of the adjusting rod and the support rod, the lifting plate is movably connected in the adjusting block, the pressing block is fixed on one side of the lifting plate, and the pressing column is fixed on the bottom of the pressing block.

[0014] As a preferred solution of the polishing device for producing aluminum alloy flanges according to the utility model, the pressing part also includes a rotating rod, a second gear and a second handle, the rotating rod is rotatably connected to the adjusting block, the second gear is fixed to the surface of the rotating rod, and the second handle is fixed to one end of the rotating rod.

[0015] As a preferred solution of the polishing device for producing aluminum alloy flanges according to the utility model, the pressing part also includes a third gear, a second mounting bracket, a second limit block and a second toggle block, the third gear is fixed to the surface of the rotating rod, the second mounting bracket is fixed to one side of the adjusting block, the second limit block is movably connected in the second mounting bracket, and the second toggle block is fixed to one side of the second limit block.

[0016] As a preferred solution of the polishing device for producing aluminum alloy flanges according to the utility model, the pushing member includes a support platform, a support column, a pushing rod and a handle, the support platform is fixed to the top of the workbench, the support column is fixed to the top of the support platform, the pushing rod is sleeved on the surface of the support column, and the handle is fixed to the top of the pushing rod.

[0017] As a preferred solution of the polishing device for producing aluminum alloy flanges described in the utility model, the pushing member also includes a button, a balance plate, a lifting block, a support frame, a spring, a third limit block and an adjustment platform, the button is located at the top of the handle, the balance plate is arranged in the handle, one side of the lifting block is movably connected to one side of the balance plate, the support frame is fixed to the pushing rod, one end of the spring is fixed to the support frame, and the other end is fixed in the lifting block.

[0018] The beneficial effect of the utility model is that when flanges of different sizes are replaced during use, flanges of different sizes can be fixed only by adjusting the components, and there is no need to frequently replace equipment. Flanges of different sizes and heights can be quickly adapted, which reduces the production process time and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0020] Figure 1 This is the overall structural diagram of the polishing device used in the production of aluminum alloy flanges.

[0021] Figure 2 This is a cross-sectional structural diagram of the mobile frame of the polishing device used in the production of aluminum alloy flanges.

[0022] Figure 3 This is the structural diagram of the mobile frame of the polishing device used in the production of aluminum alloy flanges.

[0023] Figure 4 This is the structural diagram of the adjustment block of the polishing device used in the production of aluminum alloy flanges.

[0024] Figure 5 This is a cross-sectional structural diagram of the handle of a polishing device used in the production of aluminum alloy flanges. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0028] Example 1

[0029] Reference Figure 1 and Figure 2 , which is the first embodiment of the utility model, provides a polishing device for the production of aluminum alloy flanges. The polishing device for the production of aluminum alloy flanges includes a main component 100 and an adjustment component 200. The two can cooperate to quickly adapt to flanges of different sizes and heights without frequent equipment replacement.

[0030] Specifically, the main assembly 100 includes a workbench 101 , a bracket 102 , a motor 103 and a polishing head 104 . The bracket 102 is fixed to the top of the workbench 101 , the motor 103 is arranged on one side of the bracket 102 , and the polishing head 104 is located at the bottom of the motor 103 .

[0031] The flange is placed on the workbench 101 , and the motor 103 is started to drive the polishing head 104 to polish the flange.

[0032] Specifically, the adjustment component 200 is arranged on the top of the workbench 101, and includes a moving part 201, an adjusting part 202, a pressing part 203 and a pushing part 204. The moving part 201 is located on the top of the workbench 101, the adjusting part 202 is arranged in the moving part 201, the pressing part 203 is located in the moving part 201, and the pushing part 204 is fixed on the top of the workbench 101.

[0033] First, place the flange on the top of the movable part 201, and then adjust the distance between the pressing part 203 and the flange by adjusting the adjusting part 202 according to the size of the flange, and then adjust the height of the pressing part 203 according to the height of the flange to limit the flange, and then push the flange through the pushing part 204 to drive the movable part 201 to move to the side of the polishing head 104, and finally start the motor 103 to drive the polishing head 104 to polish the flange.

[0034] Example 2

[0035] Reference Figure 2 and Figure 3 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment.

[0036] Specifically, a slide groove 101 - 1 is provided on the top of the workbench 101 .

[0037] The top wall of the workbench 101 is provided with a slide groove 101 - 1 , and the moving member 201 can slide in the slide groove 101 - 1 to drive the flange to move, and adjust the distance from the polishing head 104 according to the size of the flange, so that the polishing head 104 can polish the flange conveniently.

[0038] Specifically, the moving member 201 includes a moving block 201a, a moving frame 201b and a column 201c. The moving block 201a is slidably connected to the slide slot 101-1, the moving frame 201b is fixed to the top of the moving block 201a, and the column 201c is fixed to the top of the moving block 201a.

[0039] The sliding connection between the moving block 201a and the slide groove 101-1 enables the moving block 201a to move along the slide groove 101-1. After the flange is mounted on the surface of the column 201c, the moving block 201a can be driven by thrust to drive the moving frame 201b and the column 201c to move, and the distance from the polishing head 104 is adjusted according to the size of the flange.

[0040] Specifically, the adjusting member 202 includes an adjusting rod 202a, a first handle 202b and a support rod 202c. The adjusting rod 202a is rotatably connected to the moving frame 201b. The first handle 202b is fixed to one side of the adjusting rod 202a. The support rod 202c is fixed to the moving frame 201b.

[0041] The adjusting rod 202a and the supporting rod 202c are both arranged inside the moving frame 201b. By rotating the first handle 202b, the adjusting rod 202a can be rotated to adjust the subsequent parts.

[0042] Specifically, the adjusting member 202 also includes a first gear 202d, a first mounting frame 202e, a first limit block 202f and a first toggle plate 202g. The first gear 202d is fixed to the surface of the adjusting rod 202a, the first mounting frame 202e is fixed to one side of the moving frame 201b, the first limit block 202f is movably connected in the first mounting frame 202e, and the first toggle plate 202g is fixed to one side of the first limit block 202f.

[0043] A limit pin is provided on the top of the first limit block 202f, and a slot is provided on the inner bottom wall of the first mounting frame 202e, which can be plugged with the limit pin. After the adjustment of the distance between the French connecting plates is completed, the first toggle plate 202g is pushed to move to one side, thereby driving the first limit block 202f to move to the side of the first gear 202d to limit it. At this time, the limit pin will be inserted into the slot for limiting, thereby preventing the first limit block 202f from moving in the opposite direction.

[0044] Example 3

[0045] Reference Figure 4 and Figure 5 , which is the third embodiment of the utility model, and this embodiment is based on the first two embodiments.

[0046] Specifically, the pressing member 203 includes an adjusting block 203a, a lifting plate 203b, a pressing block 203c and a pressing column 203d. The adjusting block 203a is sleeved on the surface of the adjusting rod 202a and the support rod 202c, the lifting plate 203b is movably connected in the adjusting block 203a, the pressing block 203c is fixed on one side of the lifting plate 203b, and the pressing column 203d is fixed on the bottom of the pressing block 203c.

[0047] The adjusting block 203a is adjusted by rotating the adjusting rod 202a. When it is adjusted to a suitable position, the height of the lifting plate 203b can be adjusted according to the height of the flange. When the lifting plate 203b moves, it will drive the pressing block 203c to move together. The pressing block 203c will drive the pressing column 203d to move downward and press the flange to prevent the flange from falling off during rotation.

[0048] Specifically, the pressing member 203 further includes a rotating rod 203e, a second gear 203f and a second handle 203g. The rotating rod 203e is rotatably connected to the adjusting block 203a, the second gear 203f is fixed to the surface of the rotating rod 203e, and the second handle 203g is fixed to one end of the rotating rod 203e.

[0049] One side of the lifting plate 203b is provided with teeth, and is in meshing state with the second gear 203f. By rotating the second handle 203g to drive the rotating rod 203e to rotate, the second gear 203f will also rotate accordingly, and the second gear 203f drives the teeth to move, thereby driving the lifting plate 203b to be raised and lowered.

[0050] Specifically, the pressing member 203 also includes a third gear 203h, a second mounting frame 203i, a second limit block 203j and a second toggle block 202k. The third gear 203h is fixed to the surface of the rotating rod 203e, the second mounting frame 203i is fixed to one side of the adjustment block 203a, the second limit block 203j is movably connected in the second mounting frame 203i, and the second toggle block 202k is fixed to one side of the second limit block 203j.

[0051] A limiting pin is provided on the top of the second limiting block 203j, and a slot is provided on the inner bottom wall of the second mounting frame 203i, and the limiting pin and the slot can be plugged in. When the lifting plate 203b is adjusted, the second limiting block 203j is driven to move toward the side of the third gear 203h by pushing the second toggle block 202k, and the third gear 203h is limited. After the limiting is completed, the limiting pin will be inserted into the slot to limit the second limiting block 203j to prevent the second limiting block 203j from moving in the opposite direction.

[0052] Specifically, the pushing member 204 includes a support platform 204a, a support column 204b, a pushing rod 204c and a handle 204d. The support platform 204a is fixed to the top of the workbench 101, the support column 204b is fixed to the top of the support platform 204a, the pushing rod 204c is sleeved on the surface of the support column 204b, and the handle 204d is fixed to the top of the pushing rod 204c.

[0053] There are two pushing rods 204c, and one end of each is provided with teeth, which are in a meshing state, and the other end is provided with a roller. When one pushing rod 204c is moved, the other pushing rod 204c will move in the opposite direction, and the pushing handle 204d will drive the pushing rod 204c to move, and the pushing rod 204c can swing with the support column 204b as the axis. Since the other pushing rod 204c moves in the opposite direction, the movement of the two pushing rods 204c will form a thrust, and push the flange to drive the moving block 201a to drive the moving frame 201b and the column 201c to move to one side.

[0054] Specifically, the pushing member 204 also includes a button 204e, a balance plate 204f, a lifting block 204g, a support frame 204h, a spring 204i, a third limit block 204j and an adjustment platform 204k. The button 204e is located at the top of the handle 204d, the balance plate 204f is arranged in the handle 204d, one side of the lifting block 204g is movably connected to one side of the balance plate 204f, the support frame 204h is fixed to the bottom of the pushing rod 204c, one end of the spring 204i is fixed on the support frame 204h, and the other end is fixed in the lifting block 204g.

[0055] The center of the balance plate 204f is connected by a bearing. When one end moves downward, the other end will be connected upward. A fixed rod is provided at one end of the balance plate 204f, and one end of the lifting block 204g is movably connected to the fixed rod. The surface of the adjustment platform 204k is provided with teeth, and is in meshing state with the third limit block 204j. When it is necessary to move the push rod 204c, the button 204e is pressed down. At this time, one side of the balance plate 204f will move downward and the other side will be lifted. At this time, the fixed rod will lift the lifting block 204g. At the same time, the spring 204i is deformed by force. When the lifting block 204g is lifted, the third limit block 204j will be separated from the teeth. The limit on the push rod 204c is released, and then the push rod 204c is driven to move by moving the hand 204d, and the other push rod 204c moves in the opposite direction. The rollers at one end of the two push rods 204c will contact the flange and push the flange to move to the side of the polishing head 104. When it moves to the appropriate position, the button 204e is released. At this time, the reset elastic force of the spring 204i will pull the lifting block 204g downward for reset. At this time, the third limit block 204j will also move downward and remove the teeth to merge, limiting the push rod 204c to prevent reverse movement, while increasing the stability of the push rod 204c limiting the flange.

[0056] When in use, first put the flange on the surface of the column 201c, then rotate the first handle 202b to drive the adjustment rod 202a to rotate, then adjust the adjustment block 203a to a suitable distance according to the size of the flange, and then push the first toggle plate 202g to move to one side, drive the first limit block 202f to move to the side of the first gear 202d to limit it, and at this time, the limit pin will be inserted into the slot for limiting, preventing the first limit block 202f from moving in the opposite direction.

[0057] Rotating the second handle 203g drives the rotating rod 203e to rotate, and the second gear 203f will also rotate accordingly. The second gear 203f drives the teeth to move, thereby driving the lifting plate 203b to drive the pressing block 203c and the pressing column 203d to press the flange to prevent the flange from falling off during rotation. Then push the second toggle block 202k to drive the second limit block 203j to move toward the side of the third gear 203h, and limit the third gear 203h. After the limiting is completed, the limit pin will be inserted into the slot to limit the second limit block 203j to prevent the second limit block 203j from moving in the opposite direction.

[0058] When the button 204e is pressed down, one side of the balance plate 204f will move downward and the other side will lift up. At this time, the fixed rod will lift the lifting block 204g. At the same time, the spring 204i will be deformed by force. When the lifting block 204g is lifted, the third limit block 204j will be separated from the teeth. At this time, the limit on the push rod 204c is released, and then the push rod 204c is driven to move by moving the hand 204d. The other push rod 204c moves in the opposite direction, and the rollers at one end of the two push rods 204c will contact with the flange. Contact and push the flange to move toward the polishing head 104. When it moves to the appropriate position, release the button 204e. At this time, the reset force of the spring 204i will pull the lifting block 204g downward to reset it. At this time, the third limit block 204j will also move downward and remove the teeth to merge, limiting the push rod 204c to prevent reverse movement, while increasing the stability of the push rod 204c limiting the flange. Finally, start the motor 103 to drive the polishing head 104 to polish the flange.

[0059] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A polishing device for aluminum alloy flange production, characterized in that: include, A main body component (100) comprises a workbench (101), a bracket (102), a motor (103) and a polishing head (104), wherein the bracket (102) is fixed to the top of the workbench (101), the motor (103) is arranged on one side of the bracket (102), and the polishing head (104) is located at the bottom of the motor (103); An adjusting component (200) is arranged on the top of the workbench (101), comprising a moving part (201), an adjusting part (202), a pressing part (203) and a pushing part (204); the moving part (201) is located on the top of the workbench (101), the adjusting part (202) is arranged inside the moving part (201), the pressing part (203) is located inside the moving part (201), and the pushing part (204) is fixed to the top of the workbench (101).

2. The polishing device for aluminum alloy flange production according to claim 1, characterized in that: The top of the workbench (101) is provided with a slide groove (101-1).

3. The polishing device for aluminum alloy flange production according to claim 2, characterized in that: The moving member (201) comprises a moving block (201a), a moving frame (201b) and a column (201c); the moving block (201a) is slidably connected to the slide groove (101-1); the moving frame (201b) is fixed to the top of the moving block (201a); and the column (201c) is fixed to the top of the moving block (201a).

4. The polishing device for aluminum alloy flange production as claimed in claim 3, characterized in that: The adjusting member (202) comprises an adjusting rod (202a), a first handle (202b) and a support rod (202c); the adjusting rod (202a) is rotatably connected to the moving frame (201b); the first handle (202b) is fixed to one side of the adjusting rod (202a); and the support rod (202c) is fixed to the moving frame (201b).

5. The polishing device for aluminum alloy flange production as claimed in claim 4, characterized in that: The adjusting member (202) further comprises a first gear (202d), a first mounting frame (202e), a first limiting block (202f) and a first toggle plate (202g), wherein the first gear (202d) is fixed to the surface of the adjusting rod (202a), the first mounting frame (202e) is fixed to one side of the moving frame (201b), the first limiting block (202f) is movably connected in the first mounting frame (202e), and the first toggle plate (202g) is fixed to one side of the first limiting block (202f).

6. The polishing device for aluminum alloy flange production according to claim 4 or 5, characterized in that: The pressing member (203) comprises an adjusting block (203a), a lifting plate (203b), a pressing block (203c) and a pressing column (203d); the adjusting block (203a) is sleeved on the surfaces of the adjusting rod (202a) and the supporting rod (202c); the lifting plate (203b) is movably connected inside the adjusting block (203a); the pressing block (203c) is fixed to one side of the lifting plate (203b); and the pressing column (203d) is fixed to the bottom of the pressing block (203c).

7. The polishing device for aluminum alloy flange production according to claim 6, characterized in that: The pressing member (203) further comprises a rotating rod (203e), a second gear (203f) and a second handle (203g); the rotating rod (203e) is rotatably connected to the adjusting block (203a); the second gear (203f) is fixed to the surface of the rotating rod (203e); and the second handle (203g) is fixed to one end of the rotating rod (203e).

8. The polishing device for aluminum alloy flange production according to claim 7, characterized in that: The pressing member (203) further comprises a third gear (203h), a second mounting frame (203i), a second limiting block (203j) and a second toggle block (202k), wherein the third gear (203h) is fixed to the surface of the rotating rod (203e), the second mounting frame (203i) is fixed to one side of the adjusting block (203a), the second limiting block (203j) is movably connected in the second mounting frame (203i), and the second toggle block (202k) is fixed to one side of the second limiting block (203j).

9. The polishing device for aluminum alloy flange production according to claim 8, characterized in that: The pushing member (204) comprises a support platform (204a), a support column (204b), a pushing rod (204c) and a handle (204d); the support platform (204a) is fixed to the top of the workbench (101); the support column (204b) is fixed to the top of the support platform (204a); the pushing rod (204c) is sleeved on the surface of the support column (204b); and the handle (204d) is fixed to the top of the pushing rod (204c).

10. The polishing device for aluminum alloy flange production according to claim 9, characterized in that: The pushing member (204) further comprises a button (204e), a balancing plate (204f), a lifting block (204g), a support frame (204h), a spring (204i), a third limit block (204j) and an adjustment platform (204k), wherein the button (204e) is located at the top of the handle (204d), the balancing plate (204f) is arranged in the handle (204d), one side of the lifting block (204g) is movably connected to one side of the balancing plate (204f), the support frame (204h) is fixed to the bottom of the pushing rod (204c), and one end of the spring (204i) is fixed to the support frame (204h), and the other end is fixed in the lifting block (204g).