A SMC sheet forming device

Abstract

The utility model relates to the technical field of SMC sheet production, and in particular to an SMC sheet forming device, which includes a frame, a lower film conveying component, a coating component A, an upper film conveying component, a coating component B, a glass fiber conveying component, a lower pressing forming component and a resin conveying pipe. A conveying component is arranged on the frame. The lower film conveying component is connected to the frame. The coating component A applies resin to the upper surface of the lower film. The upper film conveying component is connected to the frame. The coating component B applies resin to the lower surface of the upper film. The glass fiber conveying component is located between the output end of the lower film conveying component and the input end of the upper film conveying component to convey glass fiber to the upper surface of the lower film. The lower pressing forming component is connected to a bracket to press the upper film, the glass fiber and the lower film into shape. The resin conveying pipe conveys resin to the coating component A and the coating component B. The utility model applies resin to the surface of the film by a rolling coating roller, which is safe and efficient, and has a high coating uniformity.

Description

Technical Field

[0001] The utility model relates to the technical field of SMC sheet production, in particular to an SMC sheet forming device. Background Art

[0002] During the production and processing of SMC sheets, the rolled glass fiber cloth is coated with resin material on the lower part of the lower film through the mixing system and stirring system, and then adhered to the lower surface of the glass fiber cloth. Then the lower part of the upper film is coated with glue and adhered to the upper surface of the glass fiber cloth. Finally, the upper and lower parts are covered with light-proof black film and cut into fixed lengths.

[0003] The technical solution disclosed in the Chinese patent with authorization announcement number CN206733642U is to press the glass fiber between the upper film and the bottom film, and resin is bonded to the upper film and the bottom film respectively, so as to facilitate the bonding of the glass fiber or product needs, realize one-time molding and fully automated operation, which not only improves production efficiency but also reduces production costs.

[0004] However, the device still has some shortcomings: the resin collection tank in the device directly receives the resin supplied by the resin delivery pipe, and there is a lack of a buffer structure in the middle, which makes it easy for the resin to collide with the membrane, which in turn easily leads to membrane breakage. In addition, in this structure, the distribution state of the resin on the membrane surface is difficult to control, which easily leads to uneven resin coating on the membrane surface. Utility Model Content

[0005] The utility model aims to provide a SMC sheet forming device in view of the problems existing in the background technology.

[0006] The technical solution of the utility model is: an SMC sheet forming device comprises a frame, and a conveying component is arranged on the frame.

[0007] The lower film conveying assembly is connected to the frame so that the lower film is conveyed along the feeding end to the discharging end of the conveying assembly.

[0008] Coating component A is connected to the frame, and coating component A applies resin to the upper surface of the lower membrane in a working state.

[0009] The upper film conveying assembly is connected to the frame so that the upper film is placed on the lower film along the middle of the conveying assembly and conveyed to the discharge end.

[0010] The coating component B is connected to the frame, and the coating component B applies resin to the lower surface of the upper film in a working state.

[0011] The glass fiber conveying assembly is connected to the frame and is located between the output end of the lower film conveying assembly and the input end of the upper film conveying assembly to convey the glass fiber to the upper surface of the lower film.

[0012] The lower pressing molding component is connected with the bracket to press the upper film, the glass fiber and the lower film into shape.

[0013] And a resin delivery pipe, which is connected to the frame and delivers resin to the coating component A and the coating component B.

[0014] Preferably, the conveying assembly includes a drive roller, a conveyor belt and a motor, the two drive rollers are symmetrically arranged on the frame and are rotatably connected thereto, the conveyor belt is drive-connected to the drive rollers on both sides, and the motor is connected to the frame and drives one of the drive rollers to rotate.

[0015] Preferably, a transverse plate is provided on the frame for keeping the upper transverse end of the conveyor belt horizontal.

[0016] Preferably, the lower film conveying assembly includes a lower film roller, which is movably connected to the frame, and a lower film guide roller for guiding the lower film onto the conveyor belt is provided on the frame.

[0017] Preferably, the upper film conveying assembly includes an upper film roller, which is movably connected to the frame, and an upper film guide roller for guiding the upper film onto the conveyor belt is provided on the frame.

[0018] Preferably, two support rollers are symmetrically and rotatably arranged on the bracket, a support plate connected to the bracket is arranged between the two side support rollers, the upper end surface of the support plate is not higher than the top of the two side support rollers, and the coating assembly B is located above the support plate.

[0019] Preferably, the press-forming assembly includes a telescopic rod, a U-shaped frame, an extrusion roller and a hydraulic cylinder, the two ends of the telescopic rod are respectively connected to the support plate and the U-shaped frame, the extrusion roller is rotatably connected to the U-shaped frame, and the hydraulic cylinder is connected to the support plate and drives the U-shaped frame and the extrusion roller to rise and fall.

[0020] Preferably, the coating assembly A includes a resin collection box A and a coating roller. An inclined slot with an upward opening is provided in the resin collection box A, the bottom of the inclined slot is connected to the cylindrical hole, and two side slots are symmetrically provided on the resin collection box A, and two side holes are symmetrically provided on the resin collection box A, and each side hole is respectively connected to the side hole and the cylindrical hole on the corresponding side. A tensioning assembly is provided in the side slot, and the tensioning assemblies on both sides are respectively connected to a slider connected to the side hole that is always sealed, and the sliders on both sides are connected to the same rotating shaft, and the two ends of the rotating shaft are respectively inserted into the side hole on the corresponding side and slidably connected to the inner wall thereof, and the coating roller is coaxially connected to the rotating shaft, and a material discharge channel for the resin to flow downward is provided between the arc surface of the coating roller and the side wall of the cylindrical hole.

[0021] Preferably, the coating component B comprises a resin collecting box B and a coating roller, and the connection structure between the resin collecting box B and the coating roller is the same as that of the coating component A.

[0022] Compared with the prior art, the utility model has the following beneficial technical effects:

[0023] By setting up a resin collection box and setting an inclined groove and a cylindrical hole in the resin collection box, and setting a coating roller in the cylindrical hole, the coating roller rotates under the transmission action of the film, and then the resin is evenly coated on the surface of the film, thereby improving the uniformity of resin coating and preventing the film from being broken by directly falling resin. At the same time, in this structure, a tensioning assembly is set to connect the resin collection box and the coating roller. When the thickness of the film changes, the coating roller can rise and fall freely. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;

[0025] Figure 2 It is a schematic diagram of the connection structure of various components on the resin collection box;

[0026] Figure 3 Schematic diagram of the connection structure of various components on the bracket.

[0027] Figure numerals: 1. frame; 2. controller; 3. drive roller; 4. conveyor belt; 5. motor; 6. lower film roller; 7. lower film guide roller; 8. resin collection box A; 801. inclined groove; 802. cylindrical hole; 803. side groove; 804. side hole; 805. tensioning assembly; 806. slider; 807. rotating shaft; 808. coating roller; 9. upper film roller; 10. upper film guide roller; 11. bracket; 12. resin collection box B; 13. support roller; 14. support plate; 15. telescopic rod; 16. U-shaped frame; 17. extrusion roller; 18. hydraulic cylinder; 19. glass fiber conveying assembly; 20. resin conveying pipe. DETAILED DESCRIPTION

[0028] like Figure 1-Figure 3As shown, the utility model proposes an SMC sheet forming device, including a lower film conveying assembly of a frame 1, a coating assembly A, an upper film conveying assembly, a coating assembly B, a glass fiber conveying assembly 19, a lower pressing molding assembly and a resin conveying pipe 20. The conveying assembly and the controller 2 are arranged on the frame 1. The conveying assembly includes a transmission roller 3, a conveyor belt 4 and a motor 5, two transmission rollers are symmetrically arranged on the frame 1 and are rotatably connected thereto, the conveyor belt 4 is transmission-connected to the transmission rollers 3 on both sides, and the motor 5 is connected to the frame 1 and drives one of the transmission rollers 3 to rotate. The frame 1 is provided with a horizontal plate for keeping the upper horizontal end of the conveyor belt 4 horizontal. The lower film conveying assembly is connected to the frame 1, and the lower film conveying assembly includes a lower film roller 6, which is movably connected to the frame 1, and the frame 1 is provided with a lower film guide roller 7 for guiding the lower film on the conveyor belt 4, so that the lower film is conveyed along the feed end of the conveying assembly to the discharge end. The coating assembly A is connected to the frame 1, and the coating assembly A includes a resin collection box A8 and a coating roller 808. An inclined groove 801 opening upward is provided in the resin collection box A8, the bottom of the inclined groove is connected to the cylindrical hole 802, and two side grooves 803 are symmetrically provided on the resin collection box A8, and two side holes 804 are symmetrically provided on the resin collection box A8, and each side hole 804 is respectively connected to the side hole 804 and the cylindrical hole 802 on the corresponding side. A tensioning assembly 805 is provided in the side groove 803, and the tensioning assemblies 805 on both sides are respectively connected to a slider 806 connected to the side hole 804 that is always sealed, and the sliders 806 on both sides are connected to the same rotating shaft 807, and the two ends of the rotating shaft 807 are respectively inserted into the side hole 804 on the corresponding side and slidably connected to the inner wall thereof, and the coating roller 808 is coaxially connected to the rotating shaft 807, and a material discharge channel for the resin to flow downward is provided between the arc surface of the coating roller 808 and the side wall of the cylindrical hole 802. The coating assembly A applies resin to the upper surface of the lower film in the working state. The upper film conveying assembly is connected to the frame 1, and the upper film conveying assembly includes an upper film roller 9, which is movably connected to the frame 1, and the frame 1 is provided with an upper film guide roller 10 for guiding the upper film on the conveyor belt 4, so that the upper film is placed on the lower film along the middle of the conveying assembly and conveyed to the discharge end. The coating assembly B is connected to the frame 1, and the coating assembly B includes a resin collection box B12 and a coating roller 808. The connection structure between the resin collection box B12 and the coating roller 808 is the same as that of the coating assembly A. The coating assembly B applies resin to the lower surface of the upper film in the working state. The glass fiber conveying assembly 19 is connected to the frame 1 and is located between the output end of the lower film conveying assembly and the input end of the upper film conveying assembly. The glass fiber conveying assembly 19 includes a plurality of glass fiber conveying pipes arranged side by side to convey glass fibers to the upper surface of the lower film. The lower pressure molding assembly is connected to the bracket 11, and the lower pressure molding assembly includes a telescopic rod 15, a U-shaped frame 16, an extrusion roller 17 and a hydraulic cylinder 18. The two ends of the telescopic rod 15 are respectively connected to the support plate 14 and the U-shaped frame 16. The extrusion roller 17 is rotatably connected to the U-shaped frame 16. The hydraulic cylinder 18 is connected to the support plate 14 and drives the U-shaped frame 16 and the extrusion roller 17 to rise and fall, so as to press the upper film, glass fiber and lower film into shape.Two support rollers 13 are symmetrically and rotatably arranged on the bracket 11, and a support plate 14 connected to the bracket 11 is arranged between the support rollers 13 on both sides, and the upper end surface of the support plate 14 is not higher than the top ends of the support rollers 13 on both sides, and the coating component B is located above the support plate 14. The resin delivery pipe 20 is connected to the frame 1 and delivers resin to the coating component A and the coating component B.

[0029] In this embodiment, the lower film on the lower film roller 6 first falls on the conveyor belt 4. When the lower film is conveyed to the bottom of the resin collecting box A8, as the lower film moves, the lower film drives the coating roller 808 to rotate, and then a layer of resin is applied to the upper surface of the lower film through the coating roller 808. Then the lower film coated with resin moves to below the unloading port of the glass fiber conveying assembly 19. The glass fiber conveying assembly 19 evenly sprays glass fiber on the upper surface of the lower film. The glass fiber adheres to the lower film under the action of the resin, and then the glass fiber moves with the lower film. At this time, the surface of the upper film is coated with a layer of resin under the action of the coating roller 808 in the resin collecting box B12. The side coated with resin is turned downward and adhered to the lower film under the guidance of the support roller 13. At this time, the glass fiber is just between the upper film and the lower film. The upper film, glass fiber and lower film follow the conveyor belt 4 to move to the bottom of the extrusion roller 17, and the extrusion roller 17 presses the three to form them. Since the device adopts the matching structure of the coating roller 808 and the cylindrical hole 802, the coating roller 808 is used to apply resin to the film, which can avoid the resin falling directly from a high altitude and causing the film to break, and the coating is highly uniform and efficient.

[0030] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A SMC sheet forming device, characterized in that: include A frame (1), on which a conveying assembly is arranged; A lower film conveying assembly, the lower film conveying assembly is connected to the frame (1) so that the lower film is conveyed along the feed end to the discharge end of the conveying assembly; A coating component A, the coating component A is connected to the frame (1), and the coating component A applies resin to the upper surface of the lower film in a working state; An upper film conveying assembly, the upper film conveying assembly is connected to the frame (1) so that the upper film is placed on the lower film along the middle of the conveying assembly and conveyed to the discharge end; A coating component B, the coating component B is connected to the frame (1), and the coating component B applies resin to the lower surface of the upper film in a working state; A glass fiber conveying assembly (19), which is connected to the frame (1) and is located between the output end of the lower film conveying assembly and the input end of the upper film conveying assembly to convey glass fibers to the upper surface of the lower film; A lower pressing molding component, the lower pressing molding component is connected to the bracket (11) to press the upper film, the glass fiber and the lower film into shape; And a resin delivery pipe (20), the resin delivery pipe (20) is connected to the frame (1) and delivers resin to the coating component A and the coating component B.

2. The SMC sheet forming device according to claim 1, characterized in that: The conveying assembly comprises a transmission roller (3), a conveyor belt (4) and a motor (5); the two transmission rollers are symmetrically arranged on a frame (1) and are rotatably connected thereto; the conveyor belt (4) is transmission-connected to the transmission rollers (3) on both sides; and the motor (5) is connected to the frame (1) and drives one of the transmission rollers (3) to rotate.

3. The SMC sheet forming device according to claim 2, characterized in that: A transverse plate is provided on the frame (1) for keeping the upper transverse end of the conveyor belt (4) horizontal.

4. The SMC sheet forming device according to claim 3, characterized in that: The lower film conveying assembly comprises a lower film roller (6), which is movably connected to the frame (1), and a lower film guide roller (7) for guiding the lower film onto the conveyor belt (4) is arranged on the frame (1).

5. The SMC sheet forming device according to claim 3, characterized in that: The upper film conveying assembly comprises an upper film roller (9), which is movably connected to a frame (1), and an upper film guide roller (10) for guiding the upper film onto a conveyor belt (4) is arranged on the frame (1).

6. The SMC sheet forming device according to claim 1, characterized in that: Two support rollers (13) are symmetrically and rotatably arranged on the bracket (11); a support plate (14) connected to the bracket (11) is arranged between the support rollers (13) on both sides; the upper end surface of the support plate (14) is not higher than the top ends of the support rollers (13) on both sides; and the coating component B is located above the support plate (14).

7. The SMC sheet forming device according to claim 6, characterized in that: The downward pressure forming assembly comprises a telescopic rod (15), a U-shaped frame (16), a squeezing roller (17) and a hydraulic cylinder (18); the two ends of the telescopic rod (15) are respectively connected to a support plate (14) and the U-shaped frame (16); the squeezing roller (17) is rotatably connected to the U-shaped frame (16); and the hydraulic cylinder (18) is connected to the support plate (14) and drives the U-shaped frame (16) and the squeezing roller (17) to rise and fall.

8. The SMC sheet forming device according to claim 1, characterized in that: The coating assembly A comprises a resin collection box A (8) and a coating roller (808); an inclined groove (801) opening upward is arranged in the resin collection box A (8), the bottom of the inclined groove is connected to the cylindrical hole (802), and two side grooves (803) are symmetrically arranged on the resin collection box A (8), and two side holes (804) are symmetrically arranged on the resin collection box A (8), and each side hole (804) is respectively connected to the side hole (804) on the corresponding side and the cylindrical hole (802); a tensioning assembly is arranged in the side groove (803) The tensioning components (805) on both sides are respectively connected to a slider (806) connected to the side hole (804) which is always sealed, and the sliders (806) on both sides are connected to the same rotating shaft (807). The two ends of the rotating shaft (807) are respectively inserted into the side holes (804) on the corresponding sides and are slidably connected to the inner walls thereof. The coating roller (808) is coaxially connected to the rotating shaft (807), and a material discharge channel for the resin to flow downward is provided between the arc surface of the coating roller (808) and the side wall of the cylindrical hole (802).

9. The SMC sheet forming device according to claim 8, characterized in that: The coating component B includes a resin collection box B (12) and a coating roller (808). The connection structure between the resin collection box B (12) and the coating roller (808) is the same as that of the coating component A.

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