A self-adaptive centering roller
By designing an adaptive center-aligning roller, the angle of the roller frame and the roller is adjusted to achieve optimal contact between the roller and the belt, and the force is shared by the arc-shaped support plate and the guide wheel, the existing roller contact is solved and the bending moment force of the central axis is large, and the deviation correction effect and service life are improved.
Patent Information
- Application Number
- CN202420927150.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing belt rollers cannot adjust the angle between the rollers on both sides, resulting in poor contact between the rollers and the belt, and the central rotating bearing is subjected to a large bending moment force, which is prone to deformation or breakage.
An adaptive center-aligning roller is designed, using a U-shaped bracket, a roller, a roller frame, an adjustment bolt, a positioning plate, a guide wheel and an arc-shaped support plate. By adjusting the deflection angle of the roller frame and the inclination angle of the roller, the optimal contact between the roller and the belt is achieved, and the force is distributed through the arc-shaped support plate and the guide wheel to reduce the bending moment force of the central rotation shaft.
The rollers are more fully in contact with the belt, the deviation correction effect is improved, and the bending moment force of the central rotation shaft is reduced by sharing the force, and the service life of the rollers is extended.
Smart Images

Figure CN222743447U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of belt conveyor rollers, in particular to a self-adaptive self-aligning roller. Background Art
[0002] During the transportation process of the belt conveyor, the belt often deviates due to uneven materials on the belt, which in turn causes friction between the belt edge and the frame, resulting in damage to the belt edge or wear of the frame. In severe cases, it may also cause the belt to catch fire due to friction. Therefore, when the belt deviates during the belt transportation process, the self-aligning roller bracket needs to be adjusted and corrected. The existing self-aligning rollers cannot adjust the angle between the rollers on both sides, which makes the rollers unable to better contact with the belts, and the existing self-aligning rollers are only supported by the central shaft. When the self-aligning rollers are corrected, the central shaft will be subjected to a large bending moment force. After long-term load operation, the central shaft is also easily deformed, and in severe cases, it may even break. Therefore, an adaptive self-aligning roller is designed to solve the above problems. Utility Model Content
[0003] Aiming at the shortcomings of existing belt conveyor rollers, the utility model aims to provide a self-adaptive self-aligning roller, which has the advantages of adapting to and adjusting the belt contact area, reducing the force on the central rotating shaft, etc.
[0004] To achieve the above-mentioned purpose, a technical solution adopted by the utility model is: an adaptive self-aligning roller, comprising a U-shaped bracket, a roller, a roller frame, an adjusting bolt, a positioning plate, a guide wheel and an arc-shaped support plate, the roller frame having a rotating table, an extension arm and a connecting plate, the rotating table is rotatably connected to the bottom center of the U-shaped bracket, the guide wheels are fixedly connected to the two sides of the bottom of the U-shaped bracket, and adjusting bolts are arranged on the two sides of the bottom center of the U-shaped bracket corresponding to the rotation direction of the rotating table, and the adjusting bolts are used to abut against the positioning rotating table for positioning, and inclined extension arms are symmetrically arranged on both sides of the rotating table, and the outer ends of the extension arms are fixedly connected to the connecting plates, and the positioning plates are fixedly installed and fixed by bolts and the connecting plates, and rollers are rotatably connected between the rotating table and the positioning plates on both sides, and arc-shaped support plates are fixedly connected to the bottoms of the extension arms on both sides corresponding to the guide wheel positions;
[0005] Preferably, the axis angle between the rollers on both sides is a, wherein 120°≥a≥180°;
[0006] Preferably, the guide wheel and the arc-shaped support plate touch each other, and the guiding direction of the guide wheel is consistent with the rotation direction of the arc-shaped support plate; when adjusting the deflection angle of the support roller for deviation correction, the force exerted on the rollers on both sides is shared by the arc-shaped support plates and the guide wheel on both sides, thereby reducing the bending moment exerted on the central shaft;
[0007] Preferably, the end face of the connecting plate also has a waist-shaped hole, which is used to adjust the fixing position of the positioning plate; by adjusting the position of the positioning plate fixed in the waist-shaped hole, the inclination angle of the roller driven by the positioning plate is changed, so that the roller can be in more complete contact with the belt during correction, so as to achieve a better correction effect.
[0008] The beneficial effects of the utility model are: 1. By adjusting the position of the positioning plate fixed in the waist-shaped hole, the inclination angle of the roller driven by the positioning plate is changed, so that the roller can be in more complete contact with the belt during deviation correction, so as to achieve a better deviation correction effect; 2. When adjusting the deflection angle of the support roller for deviation correction, the force exerted on the rollers on both sides is shared by the arc-shaped support plates and guide wheels on both sides, thereby reducing the bending moment exerted on the central rotating shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a three-dimensional structural view of the utility model;
[0010] Figure 2 This is a front view of the utility model;
[0011] Figure 3 It is a top view of the utility model;
[0012] Figure 4 This is a three-dimensional structural view of the roller frame of the utility model. DETAILED DESCRIPTION
[0013] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0014] It should be noted that, in the description of the present invention, terms such as "up", "down", "left", "right", "inside", and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings. This is merely for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.
[0015] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "provided with", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0016] See also Figures 1 to 4 , the utility model embodiment includes:
[0017] An adaptive self-aligning roller 2, comprising a U-shaped bracket 1, a roller 2, a roller frame 3, an adjusting bolt 4, a positioning plate 5, a guide wheel 6 and an arc-shaped support plate 7, wherein the roller frame 3 has a rotating table 31, an extension arm 32 and a connecting plate 33, wherein the rotating table 31 is rotatably connected to the bottom center of the U-shaped bracket 1, and the guide wheels 6 are fixedly connected to the two sides of the bottom of the U-shaped bracket 1, and adjusting bolts 4 are arranged on both sides of the bottom center of the U-shaped bracket 1 corresponding to the rotation direction of the rotating table 31, and the adjusting bolts 4 are used to abut against the positioning rotating table 31 for positioning, and inclined extension arms 32 are symmetrically arranged on both sides of the rotating table 31, and the outer ends of the extension arms 32 are fixedly connected to the connecting plates 33, and the positioning plates 5 are installed and fixed by bolts and the connecting plates 33, and the rollers 2 are rotatably connected between the rotating table 31 and the positioning plates 5 on both sides, and the arc-shaped support plates 7 are fixedly connected to the bottoms of the extension arms 32 on both sides corresponding to the guide wheels 6;
[0018] The axis angle between the rollers 2 on both sides is a, where 120°≥a≥180°;
[0019] The guide wheel 6 and the arc-shaped support plate 7 touch each other, and the guiding direction of the guide wheel 6 is consistent with the rotation direction of the arc-shaped support plate 7; when the deflection angle of the support roller is adjusted for deviation correction, the force exerted on the rollers 2 on both sides is shared by the arc-shaped support plates 7 and the guide wheel 6 on both sides, thereby reducing the bending moment exerted on the central shaft;
[0020] The end surface of the connecting plate 33 also has a waist-shaped hole 8, and the waist-shaped hole 8 is used to adjust the fixed position of the positioning plate 5; by adjusting the position of the positioning plate 5 fixed in the waist-shaped hole 8, the inclination angle of the roller 2 driven by the positioning plate 5 is changed, so that the roller 2 can be more fully contacted with the belt during deviation correction, so as to achieve a better deviation correction effect;
[0021] Through the above settings, in the actual working process, its specific working principle is as follows:
[0022] Centering and deviation correction: By adjusting the extension length of the adjusting bolts 4 on both sides of the bottom of the U-shaped bracket 1, the deflection angle of the roller frame 3 is controlled to correct the deviation. When adjusting the deflection angle of the roller frame 3 for deviation correction, the force on the rollers 2 on both sides is shared by the arc-shaped support plates 7 and the guide wheels 6 on both sides, thereby reducing the bending moment force on the central shaft;
[0023] Roller angle adjustment: fix the positioning plate 5 to the position of the waist-shaped hole 8 on the end surface of the connecting plate 33 by adjusting the bolts, thereby changing the inclination angle of the roller 2 driven by the positioning plate 5, so that the roller 2 can be more fully in contact with the belt during deviation correction, so as to achieve a better deviation correction effect;
[0024] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An adaptive self-aligning roller, characterized in that: The guide wheel assembly comprises a U-shaped bracket, a roller, a roller frame, an adjusting bolt, a positioning plate, a guide wheel and an arcuate supporting plate, wherein the roller frame comprises a rotating table, an extension arm and a connecting plate, the rotating table is rotatably connected to the bottom center of the U-shaped bracket, the guide wheels are fixedly connected to the two sides of the bottom of the U-shaped bracket, adjusting bolts are arranged on the two sides of the bottom center of the U-shaped bracket corresponding to the rotation direction of the rotating table, the adjusting bolts are used to position the rotating table against the positioning table, inclined extension arms are symmetrically arranged on both sides of the rotating table, the outer ends of the extension arms are fixedly connected to the connecting plates, the positioning plates are installed and fixed by bolts and the connecting plates, the rollers are rotatably connected between the rotating table and the positioning plates on both sides, and arcuate supporting plates are fixedly connected to the bottoms of the extension arms on both sides corresponding to the guide wheel positions.
2. The self-adaptive self-aligning roller according to claim 1, characterized in that: The axis angle between the rollers on both sides is a, wherein 120°≥a≥180°.
3. The self-adaptive self-aligning roller according to claim 1, characterized in that: The guide wheel and the arc-shaped support plate touch each other, and the guiding direction of the guide wheel is consistent with the rotation direction of the arc-shaped support plate.
4. The self-adaptive self-aligning roller according to claim 1, characterized in that: The end surface of the connecting plate also has a waist-shaped hole, and the waist-shaped hole is used to adjust the fixing position of the positioning plate.