High-position feeding funnel device suitable for different working heights
By designing a high-level feeding funnel device suitable for different working heights, the hydraulic cylinder drive box bracket and funnel box are used for vertical lifting and lowering, and combining the positioning mechanism to achieve lateral displacement of the reactor and vertical drop of the funnel box to supplement raw materials, solving the problem that the feeding equipment in the prior art cannot effectively pretreat raw materials, improving production efficiency and reducing workers' labor intensity.
Patent Information
- Application Number
- CN202421579797.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The existing feeding equipment in chemical production cannot effectively pretreat raw materials, resulting in a longer production time and a lower production efficiency, and workers have a high labor intensity during the feeding process.
A high-level feeding funnel device suitable for different working heights is designed, including a lifting bracket, a reactor, a funnel box and a lifting mechanism. The box bracket and a funnel box are driven by a hydraulic cylinder to vertically lift and lower the box, and the positioning mechanism is combined to achieve the lateral displacement of the reactor and the vertical drop of the funnel box to supplement the raw materials.
Vertical feeding of the reactor is realized, which reduces the labor intensity of workers, improves production efficiency, and saves the area occupied by the reactor when replenishing materials.
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Figure CN222743607U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical production, in particular to a high-position feeding funnel device suitable for different working heights. Background Art
[0002] In the production process of chemical raw materials, various initial raw materials are needed. Many initial raw materials need to be mixed before deep processing. When various raw materials are mixed, sometimes the mixed raw materials are of many types and heavy weight, and the weight input errors of various initial raw materials are large.
[0003] During production, the raw materials need to be fed into the reactor for processing. The existing feeding device can only perform simple feeding and cannot pre-treat the raw materials, which increases the production time of the raw materials in the reactor and slows down the production efficiency. There is a certain height difference between the feeding port of the reactor and the second-floor platform surface, and the feeding port diameter is small, resulting in high labor intensity for workers when feeding a large amount of solid materials. Summary of the invention
[0004] The purpose of the utility model is to provide a high-position feeding hopper device suitable for different working heights, so as to solve the above-mentioned defects caused by the prior art.
[0005] A high-position feeding funnel device suitable for different working heights comprises a lifting bracket, a reactor is arranged directly above the lifting bracket, a funnel box is arranged directly above the reactor, a lifting mechanism is arranged on the outside of the funnel box, the lifting mechanism adjusts the lifting height of the funnel box according to production requirements to meet the vertical feeding processing of the reactor, a positioning mechanism is arranged at the bottom end of the reactor, the positioning mechanism drives the reactor to move laterally to unload the reactor, and at the same time the funnel box is vertically lowered to replenish raw materials.
[0006] Preferably, the lifting mechanism includes a hydraulic cylinder, a box bracket, a funnel box, a conveying hose, a pipe clamp, a vertical guide rod and a guide groove. The hydraulic cylinder is installed on one side of the lifting bracket, the output end of the hydraulic cylinder is connected to the box bracket, the outside of the box bracket is connected to the funnel box, the outside of the box bracket is connected through a vertical guide rod, the bottom end of the vertical guide rod is welded to the outside of the lifting bracket, and the bottom end of the funnel box is connected to a discharge valve.
[0007] Preferably, the hydraulic cylinder is connected to the outer side of the funnel box through a box bracket connected to the output end.
[0008] Preferably, the positioning mechanism includes a reaction kettle, a kettle seat, a slide groove, a transverse sliding rod and a fastening hole. The bottom end of the reaction kettle is connected to the kettle seat. The interior of the kettle seat is connected with a transverse sliding rod. The transverse sliding rod is symmetrically arranged inside the slide groove. The slide groove is opened on one side of the lifting bracket. The outer side of the kettle seat is symmetrically opened with fastening holes.
[0009] Preferably, the reaction kettle is connected to the slide chute via a kettle seat arranged at the bottom.
[0010] The funnel box is connected to the output end of the discharge valve through a conveying hose connected to the output end.
[0011] Compared with the prior art, the utility model has the following advantages:
[0012] 1. The funnel box is lifted vertically by the box bracket. During use, the funnel box is replenished with materials in time. The bottom of the funnel is connected to the feeding port of the reactor through a soft connection. It can be put away when not in use, thereby saving the area occupied by the reactor for replenishing materials; the solid material is directly lifted to the three-layer platform by the elevator and poured into the reactor directly through the feeding funnel, thereby reducing the labor intensity of workers.
[0013] 2. After completing the production of the reactor, the operator can pull the reactor and the reactor base for lateral displacement. After the reactor is displaced by the symmetrically arranged lateral sliding rods, it can be vertically lowered through the funnel box to facilitate the replenishment of the materials inside the funnel box. At the same time, the materials in the reactor during the lateral displacement process can be directly exported to facilitate the transfer of the reactor materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.
[0015] Figure 2 It is a schematic diagram of the back structure of the lifting bracket in the utility model.
[0016] Figure 3 It is a side view structural schematic diagram of the lifting bracket in the utility model.
[0017] Figure 4 It is a schematic diagram of the top view of the lifting bracket in the utility model.
[0018] in:
[0019] 1. Lifting bracket; 2. Hydraulic cylinder; 3. Lifting mechanism; 4. Box bracket; 5. Funnel box; 6. Delivery hose; 7. Pipe clamp; 8. Reactor; 9. Reactor seat; 10. Positioning mechanism; 11. Slide; 12. Horizontal slide bar; 13. Guide groove; 14. Vertical guide rod; 15. Fastening hole; 16. Discharge valve. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] like Figures 1 to 4 As shown, a high-position feeding funnel device suitable for different working heights includes a lifting bracket 1, a reactor 8 is arranged directly above the lifting bracket 1, a hopper box 5 is arranged directly above the reactor 8, a lifting mechanism 3 is arranged on the outside of the hopper box 5, the lifting mechanism 3 adjusts the lifting height of the hopper box 5 according to production needs, so as to meet the vertical feeding processing of the reactor 8, and a positioning mechanism 10 is arranged at the bottom end of the reactor 8, the positioning mechanism 10 drives the reactor 8 to move horizontally, so as to unload the reactor 8, and at the same time the hopper box 5 is vertically lowered to replenish raw materials.
[0022] In this embodiment, the lifting mechanism 3 includes a hydraulic cylinder 2, a box bracket 4, a funnel box 5, a conveying hose 6, a pipe clamp 7, a vertical guide rod 14 and a guide groove 13. The hydraulic cylinder 2 is installed on one side of the lifting bracket 1, and the output end of the hydraulic cylinder 2 is connected to the box bracket 4. The outside of the box bracket 4 is connected to the funnel box 5. The outside of the box bracket 4 is penetrated by a vertical guide rod 14, and the bottom end of the vertical guide rod 14 is welded to the outside of the lifting bracket 1. The bottom end of the funnel box 5 is connected to a discharge valve 16, which is vertically guided in the guide groove 13 by the box bracket 4 to adjust the height of the pipe clamp 7 and the funnel box 5.
[0023] In this embodiment, the hydraulic cylinder 2 is connected to the outer side of the funnel box 5 via the box bracket 4 connected to the output end, and the box bracket 4 and the funnel box 5 are driven by the hydraulic cylinder 2 to perform flexible height adjustment.
[0024] In this embodiment, the positioning mechanism 10 includes a reactor 8, a reactor seat 9, a slide groove 11, a transverse slide rod 12 and a fastening hole 15. The bottom end of the reactor 8 is connected to the reactor seat 9. The interior of the reactor seat 9 is penetrated by a transverse slide rod 12. The transverse slide rod 12 is symmetrically arranged inside the slide groove 11. The slide groove 11 is opened on one side of the lifting bracket 1. The outer side of the reactor seat 9 is symmetrically opened with fastening holes 15. The reactor seat 9 is laterally guided by the transverse slide rod 12 to adjust the position of the reactor 8.
[0025] In this embodiment, the reactor 8 is connected to the slide groove 11 via the reactor base 9 disposed at the bottom, and the slide groove 11 is used to guide and limit the bottom of the reactor base 9 and the reactor 8 in the transverse direction.
[0026] In this embodiment, the funnel box 5 is connected to the input end of the reactor 8 via a delivery hose 6 connected to the output end, and the material in the funnel box 5 is directly injected into the interior of the reactor 8 via the delivery hose 6 .
[0027] This high-position feeding funnel device suitable for different working heights includes the following work contents in actual application:
[0028] Step 1: The operator first connects the box bracket 4 with the funnel box 5. During use, the hydraulic cylinder 2 drives the box bracket 4 and the funnel box 5 to descend vertically. The operator directly guides the chemical materials into the inside of the funnel box 5, and then drives the box bracket 4 to rise vertically through the hydraulic cylinder 2, so that the guide groove 13 of the box bracket 4 provided on the outside of the lifting bracket 1 is guided to rise vertically, and the bottom end of the funnel box 5 is connected to the top end of the conveying hose 6, and the tail end of the conveying hose 6 is connected to the feed end of the reactor 8, and then the pipe clamp 7 is used to lock the conveying hose 6 and the feed end of the reactor 8;
[0029] Step 2: The operator opens the bottom end of the funnel box 5, injects the material directly into the inside of the conveying hose 6, injects the material directly into the inside of the reactor 8, and separates the conveying hose 6 from the input end of the reactor 8 through the separation pipe clamp 7, and then heats and reacts the material inside the reactor 8, and injects the material into the conveying hose 6 by opening the discharge valve 16;
[0030] Step 3: The operator can pull the kettle seat 9 to slide on the outside of the horizontal slide bar 12, and displace the kettle seat 9 and the reactor 8 laterally, so that the kettle seat 9 slides on the outside of the slide groove 11, and adjusts the positions of the kettle seat 9 and the reactor 8, so as to facilitate the direct discharge of the bottom end of the reactor 8. After the replenishment of the material inside the funnel box 5 is completed, the kettle seat 9 and the reactor 8 are returned to their original positions, and the bolts are inserted into the fastening holes 15 to lock the kettle seat 9 and the lifting bracket 1;
[0031] Step 4: After the kettle seat 9 and the reactor 8 are displaced by the symmetrically arranged horizontal sliding rods 12, the hydraulic cylinder 2 drives the box bracket 4 and the funnel box 5 to descend vertically, and then the funnel box 5 is vertically descended to facilitate the replenishment of the material inside the funnel box 5. The funnel box 5 is vertically lifted by the hydraulic cylinder 2, and the box bracket 4 is vertically guided by the vertical guide rod 14.
[0032] Therefore, the embodiments disclosed above are only illustrative in all aspects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.
Claims
1. The high-position feeding hopper device is suitable for different working heights, and is characterized by: It comprises a lifting bracket (1), a reactor (8) is arranged directly above the lifting bracket (1), a hopper box (5) is arranged directly above the reactor (8), a lifting mechanism (3) is arranged on the outer side of the hopper box (5), the lifting mechanism (3) adjusts the lifting height of the hopper box (5) according to production requirements, thereby meeting the vertical feeding processing of the reactor (8), a positioning mechanism (10) is arranged at the bottom end of the reactor (8), the positioning mechanism (10) drives the reactor (8) to move horizontally, thereby unloading the reactor (8), and at the same time vertically descends the hopper box (5) to replenish raw materials.
2. The high-position feeding hopper device suitable for different working heights according to claim 1 is characterized in that: The lifting mechanism (3) comprises a hydraulic cylinder (2), a box bracket (4), a hopper box (5), a conveying hose (6), a pipe clamp (7), a vertical guide rod (14) and a guide groove (13); the hydraulic cylinder (2) is installed on one side of the lifting bracket (1); the output end of the hydraulic cylinder (2) is connected to the box bracket (4); the outer side of the box bracket (4) is connected to the hopper box (5); the outer side of the box bracket (4) is penetrated by a vertical guide rod (14); the bottom end of the vertical guide rod (14) is welded to the outer side of the lifting bracket (1); and the bottom end of the hopper box (5) is connected to a discharge valve (16).
3. The high-position feeding hopper device suitable for different working heights according to claim 2 is characterized in that: The hydraulic oil cylinder (2) is connected to the outer side of the funnel box (5) via a box bracket (4) connected to the output end.
4. The high-position feeding hopper device suitable for different working heights according to claim 1 is characterized in that: The positioning mechanism (10) comprises a reaction kettle (8), a kettle seat (9), a slide groove (11), a transverse sliding rod (12) and a fastening hole (15); the bottom end of the reaction kettle (8) is connected to the kettle seat (9); the interior of the kettle seat (9) is connected to the transverse sliding rod (12); the transverse sliding rod (12) is symmetrically arranged inside the slide groove (11); the slide groove (11) is opened on one side of the lifting bracket (1); and the outer side of the kettle seat (9) is symmetrically provided with fastening holes (15).
5. The high-position feeding hopper device suitable for different working heights according to claim 4 is characterized in that: The reaction kettle (8) is connected to the slide chute (11) via a kettle seat (9) arranged at the bottom.
6. The high-position feeding hopper device suitable for different working heights according to claim 2 is characterized in that: The funnel box (5) is connected to the output end of the discharge valve (16) via a delivery hose (6) connected to the output end.
Citation Information
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