A new type of pipe chain conveyor
By introducing a combination of scraping, vibration and crushing mechanisms into the pipe chain conveyor, the blockage problem caused by uneven large particles when feeding is solved, efficient pretreatment and uniform transportation of materials are achieved, and the operation efficiency and life of the equipment are improved.
Patent Information
- Application Number
- CN202420494504.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-03-14
AI Technical Summary
During the material feeding stage, existing pipe chain conveyors are prone to blockage due to uneven large particulate materials, which affects the conveying efficiency and may lead to equipment failure.
A new type of pipe chain conveyor is designed, which adopts a combination of scraping mechanism, vibration mechanism and crushing mechanism to scrape off the material on the surface of the filter screen through the scraping mechanism. The vibration mechanism vibrates the filter screen to prevent blockage, and the large particulate material is broken into small particles through the crushing mechanism to ensure material uniformity.
It effectively prevents blockage of materials during the transportation process, improves the conveying efficiency and service life of the equipment, and simplifies the device structure and reduces costs.
Smart Images

Figure CN222743638U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tube chain conveyors, in particular to a novel tube chain conveyor. Background Art
[0002] The pipe chain conveyor, also known as the pipe chain conveyor, tubular conveyor, pipeline conveyor or chain pipe conveyor, is a mechanical system for transporting materials inside a closed pipe. In the existing pipe chain conveyor technology, materials often face blockage problems caused by excessive large particles during transportation. Especially in the feeding stage, due to the uneven size of the material particles, large particles are easy to accumulate in the conveying pipeline, thereby blocking the pipeline, affecting the conveying efficiency, and even causing equipment failure. Therefore, we need to develop a new type of pipe chain conveyor that can effectively pre-treat the material in the feeding stage to ensure that the material particle size is uniform and prevent blockage.
[0003] The prior art discloses a material recovery device for a tube chain conveyor with application number: CN202221455952.9, comprising a discharge pipe on the tube chain conveyor, a cloth bag is provided at the outlet of the discharge pipe; a swing mechanism and a driving mechanism are provided on the outer wall of the discharge pipe; the driving mechanism comprises a motor, a rotating shaft, a gear and a rack; the motor is arranged horizontally, and the rotor of the motor is connected to one end of the rotating shaft, and the other end of the rotating shaft passes through the other side of the discharge pipe, the gears are installed at both ends of the rotating shaft and are respectively located outside the discharge pipe, and slide rails located below the gears are respectively arranged horizontally on the outer wall of the discharge pipe, and the rack is slidably arranged in the slide rails and meshes with the gears; a slide groove is provided below the slide rail, and a moving rod passing through the slide groove is provided below the rack, and the end of the moving rod away from the rack is connected to the swing mechanism; the cloth bag is placed in the swing mechanism.
[0004] The existing technology mainly solves the problem of material recycling, but in the process of material transportation, the material is easily blocked by large agglomerated particles when feeding, which can easily cause the pipe chain conveyor to fail to operate normally, reduce work efficiency, and easily cause economic losses.
[0005] Therefore, it is necessary to design a new type of tube chain conveyor which is practical and convenient for feeding. Utility Model Content
[0006] The purpose of the utility model is to provide a novel pipe chain conveyor to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a new type of pipe chain conveyor, comprising a feed pipe, one side of the feed pipe is fixedly connected to a support block, the inner side of the support block is fixedly connected to a frame, one side of the frame is fixedly connected to a double-headed motor, both output ends of the double-headed motor are rotatably connected to a rotating shaft, one side of the rotating shaft at one end is connected to a scraping mechanism and a vibrating mechanism, and one side of the rotating shaft at the other end is connected to a crushing mechanism, a filter screen is placed inside the feed pipe, the scraping mechanism corresponds to the top of the filter screen, the vibrating mechanism corresponds to the side end of the filter screen, one side of the crushing mechanism is connected to a spiral sheet, the spiral sheet is inside the feed pipe, and the bottom of the feed pipe is fixedly connected to a conveying pipeline.
[0008] According to the above technical solution, the scraping mechanism includes a first pulley, which is fixedly connected to the outer side of the rotating shaft, a second pulley is arranged on one side of the first pulley, a horizontal block is fixedly connected to one side of the feed pipe, the bottom of the horizontal block is rotatably connected to a vertical rod, the vertical rod is fixedly connected to the second pulley, a belt is sleeved on the outer side of the first pulley and the second pulley, a round block is fixedly connected to the bottom of the vertical rod, the bottom side end of the round block is rotatably connected to a rocker, the other end of the rocker is rotatably connected to a scraper, and the scraper is at the top of the filter.
[0009] According to the above technical solution, the vibration mechanism includes a circular ring, the rotating shaft and the circular ring are fixedly connected, the inner bottom of the support block is fixedly connected with a concave block, the inside of the concave block is slidably connected with an impact rod, and the bottom of one end of the impact rod is rotatably connected to two protrusions, one end of the circular ring is located in the middle of the two protrusions, and the other end of the impact rod corresponds to the side of the filter screen.
[0010] According to the above technical solution, a triangular block is fixedly connected inside the circular ring, and the rotating shaft and the triangular block are fixedly connected.
[0011] According to the above technical solution, the connection portion between the triangular block and the rotating shaft is located at an eccentric position of the circular ring.
[0012] According to the above technical solution, a square groove is opened inside the feed pipe, the filter screen is slidably connected to the square groove, two springs are fixedly connected inside one side of the square groove, and the other end of the spring is fixedly connected to the filter screen.
[0013] According to the above technical solution, the crushing mechanism includes a first bevel gear, the first bevel gear is fixedly connected to the rotating shaft, one side of the first bevel gear is meshingly connected to the second bevel gear, one side of the second bevel gear is fixedly connected to a long rod, the inner top of the support block is fixedly connected to two fixed blocks, the long rod is rotatably connected to the inside of the fixed block, and the long rod is fixedly connected to the spiral sheet.
[0014] According to the above technical solution, long grooves are opened on both sides of the feed pipe, and receiving blocks are fixedly connected on both sides of the feed pipe. The long grooves correspond to the receiving blocks, and a conduit is fixedly connected to the bottom of the receiving block, and the other end of the conduit corresponds to the spiral sheet.
[0015] According to the above technical solution, the long groove and the scraper correspond to each other.
[0016] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0017] (1) By providing a vibration mechanism and a scraping mechanism, the scraping mechanism can scrape the material on the surface of the filter to prevent accumulation and blockage, thereby improving the filtration efficiency. The vibration mechanism can make the filter vibrate, so that the material accumulated in the small holes inside the filter can also be shaken off, further improving the anti-blocking effect;
[0018] (2) By providing a double-head motor, the device can crush and pre-process the material, and can also vibrate and scrape to prevent clogging, which saves equipment, ensures the effect, and saves costs;
[0019] (3) By providing a crushing mechanism, the spiral blade can pre-crush the added material to prevent clogging by large particles and increase the life of the device. At the same time, the scraped particles can be sent to the inside again through the conduit and crushed again, ensuring the utilization rate of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0021] Figure 2 It is a partial three-dimensional schematic diagram of the utility model;
[0022] Figure 3 It is a three-dimensional schematic diagram of the scraping mechanism of the utility model;
[0023] Figure 4 It is a three-dimensional schematic diagram of the vibration mechanism, filter screen and spring of the utility model;
[0024] Figure 5 It is a partial three-dimensional schematic diagram of the utility model;
[0025] In the figure: 1. feed pipe; 11. support block; 12. square groove; 13. long groove; 14. receiving block; 15. conduit; 16. filter screen; 17. spring; 2. double-headed motor; 21. rotating shaft; 22. first pulley; 23. belt; 24. second pulley; 25. round block; 26. rocker; 27. scraper; 28. horizontal block; 29. vertical rod; 3. circular ring; 31. impact rod; 32. convex block; 33. concave block; 4. first bevel gear; 41. second bevel gear; 42. long rod; 43. fixed block; 44. spiral sheet; 5. conveying pipeline. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-5The utility model provides a technical solution: a new type of pipe chain conveyor, including a feed pipe 1, one side of the feed pipe 1 is fixedly connected to a support block 11, the inner side of the support block 11 is fixedly connected to a frame, one side of the frame is fixedly connected to a double-headed motor 2, both output ends of the double-headed motor 2 are rotatably connected to a rotating shaft 21, one side of the rotating shaft 21 at one end is connected to a scraping mechanism and a vibrating mechanism, and one side of the rotating shaft 21 at the other end is connected to a crushing mechanism, a filter screen 16 is placed inside the feed pipe 1, the scraping mechanism corresponds to the top of the filter screen 16, the vibrating mechanism corresponds to the side end of the filter screen 16, one side of the crushing mechanism is connected to a spiral sheet 44, the spiral sheet 44 is inside the feed pipe 1, and the bottom of the feed pipe 1 is fixedly connected to a conveying pipeline 5 When the staff is ready to start the conveying work, first the staff turns on the double-headed motor 2, at this time the scraping mechanism starts to scrape the surface of the filter screen 16 back and forth, the vibration mechanism knocks the side of the filter screen 16 back and forth to make it vibrate, and the spiral piece 44 of the crushing mechanism starts to rotate, at this time the staff adds the material into the inside of the feed pipe 1, the spiral piece 44 first crushes the larger particles, the crushed materials fall on the filter screen 16, the vibration speeds up its filtering speed, and prevents clogging at the same time, the small particles of the material directly fall into the inside of the conveying pipe 5 for conveying, and the large particles that are not crushed remain on the surface of the filter screen 16, the scraping mechanism scrapes them to both sides, and then re-adds them from the top of the feed pipe 1 to crush them again. By providing the scraping mechanism, the vibration mechanism and the crushing mechanism, efficient pretreatment of the material is achieved, the scraping mechanism can avoid the accumulation of materials on the surface of the filter screen 16, the vibration mechanism can prevent the small holes inside the filter screen 16 from being blocked, and the crushing mechanism can turn large particles into small particles to facilitate them to pass through the filter screen 16, avoid large particles from entering the device, and improve the life of the device. By providing a double-headed motor 2, the device can simultaneously perform the effects of crushing, scraping and vibrating, thereby simplifying the device and saving costs.
[0028] The scraping mechanism includes a first pulley 22, which is fixedly connected to the outer side of the rotating shaft 21, a second pulley 24 is arranged on one side of the first pulley 22, a horizontal block 28 is fixedly connected to one side of the feed pipe 1, a vertical rod 29 is rotatably connected to the bottom of the horizontal block 28, the vertical rod 29 is fixedly connected to the second pulley 24, a belt 23 is sleeved on the outer sides of the first pulley 22 and the second pulley 24, a round block 25 is fixedly connected to the bottom of the vertical rod 29, a rocker 26 is rotatably connected to the bottom side end of the round block 25, a scraper 27 is rotatably connected to the other end of the rocker 26, and the scraper 27 is at the top of the filter screen 16; when the staff turns on the double-headed motor 2. The rotating shaft 21 rotates, so that the first belt pulley 22 fixedly connected rotates. Under the transmission of the belt 23, the second belt pulley 24 will also rotate. Because the vertical rod 29 and the horizontal block 28 are rotatably connected, the vertical rod 29 and the second belt pulley 24 will rotate under the transmission, so that the bottom round block 25 will rotate. When the round block 25 rotates, it will move with the rocker 26, that is, the scraper 27 moves. When the round block 25 rotates to the two side ends, the scraper 27 moves to the leftmost or rightmost position. The round block 25 rotates in circles, so that the scraper 27 can scrape the large particles on the top of the filter screen 16 back and forth to prevent clogging. By providing a scraping mechanism, large particles can be prevented from accumulating on the top of the filter screen 16, thereby improving the filtering efficiency of the device.
[0029] The vibration mechanism comprises a ring 3, a rotating shaft 21 and the ring 3 are fixedly connected, a concave block 33 is fixedly connected to the inner bottom of the supporting block 11, and a striking rod 31 is slidably connected inside the concave block 33, and one end of the striking rod 31 is rotatably connected to the bottom with two protrusions 32, one end of the ring 3 is in the middle of the two protrusions 32, and the other end of the striking rod 31 corresponds to the side of the filter screen 16; when the staff turns on the double-headed motor 2, the rotating shaft 21 rotates, so that the ring 3 at the bottom rotates, and the two protrusions 32 are rotatably connected. Therefore, when the ring 3 rotates, the two protrusions 32 also rotate, so that the vertical direction of the protrusion 32 is relatively static, and the ring 3 rotates while the two sides push, so that the protrusion 32 moves horizontally left and right, so that the striking rod 31 slides left and right inside the concave block 33, so that the other end of the striking rod 31 extends into the inside of the feed pipe 1, and hits the internal filter screen 16 back and forth to make it vibrate. By providing a vibration mechanism, the device can make the filter screen 16 vibrate, so that the materials in the small holes inside the filter screen 16 can also be vibrated down, further improving the anti-clogging effect.
[0030] The inside of the circular ring 3 is fixedly connected with a triangular block, and the rotating shaft 21 is fixedly connected to the triangular block; there is no point inside the circular ring 3 that can be fixedly connected, so the inside of the circular ring 3 contains a triangular block so that it can be connected to the rotating shaft 21.
[0031] The connecting part of the triangular block and the rotating shaft 21 is in an eccentric position of the circular ring 3; the connecting position of the rotating shaft 21 is in a position deviated from the center of the circular ring 3, so that when the circular ring 3 rotates, it does not rotate like a normal circle, but is similar to a cam. When the circular ring 3 rotates to the right side with a larger area, the circular ring 3 pushes the impact rod 31 to the right side. When the circular ring 3 rotates to the right side with a smaller area, the circular ring 3 pulls the impact rod 31 to the left side, so that the impact rod 31 can be impacted back and forth, causing the filter 16 to vibrate.
[0032] A square groove 12 is provided inside the feed pipe 1, and a filter screen 16 is slidably connected to the square groove 12. Two springs 17 are fixedly connected inside one side of the square groove 12, and the other end of the spring 17 is fixedly connected to the filter screen 16; the filter screen 16 can be moved to a small position inside the square groove 12, so that when the impact rod 31 hits the filter screen 16, the filter screen 16 is pushed toward the side of the spring 17, so that the spring 17 is compressed, and then the impact rod 31 is retracted. At this time, the impact rod 31 no longer presses against the filter screen 16. At this time, the spring 17 has a rebound force, which sends the filter screen 16 back to its original position. This is repeated to complete the vibration of the filter screen 16 and ensure its filtering effect.
[0033] The crushing mechanism includes a first bevel gear 4, which is fixedly connected to the rotating shaft 21, a second bevel gear 41 is meshedly connected to one side of the first bevel gear 4, a long rod 42 is fixedly connected to one side of the second bevel gear 41, two fixed blocks 43 are fixedly connected to the inner top of the support block 11, the long rod 42 is internally rotatably connected to the fixed block 43, and the long rod 42 is fixedly connected to the spiral piece 44; when the staff turns on the double-headed motor 2, the rotating shaft 21 rotates, the first bevel gear 4 rotates, and the second bevel gear 41 meshed with it also rotates, so that the long rod 42 with the fixed connection rotates, rotates inside the fixed block 43, rotates through the feed pipe 1, and the spiral piece 44 with the fixed connection rotates, so that the material poured from the top can be pre-processed. By providing a crushing mechanism, the device can crush large particles to prevent the particles from being blocked inside the device due to being too large, thereby improving work efficiency.
[0034] Long grooves 13 are provided on both sides of the feed pipe 1, and material receiving blocks 14 are fixedly connected on both sides of the feed pipe 1. The long grooves 13 correspond to the material receiving blocks 14, and a conduit 15 is fixedly connected to the bottom of the material receiving block 14, and the other end of the conduit 15 corresponds to the spiral blade 44; the material pushed out by the scraping mechanism will fall into the inside of the material receiving block 14 through the long grooves 13, and at this time, the material can be sucked into the inside of the feed pipe 1 again through the conduit 15 through the fan. The spiral blade 44 can break it. By providing the material receiving block 14, the scraped material can be collected and reprocessed, which improves the utilization rate of the material.
[0035] The long groove 13 corresponds to the scraper 27; the material scraped back and forth by the scraper 27 is just pushed to the vicinity of the long groove 13. The size of the scraper 27 corresponds to the size of the long groove 13, so that it is easy to scrape the material on the top of the filter screen 16.
[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A novel tube chain conveyor, comprising a feed tube (1), characterized in that: A support block (11) is fixedly connected to one side of the feed pipe (1), and a frame is fixedly connected to the inner side of the support block (11). A double-headed motor (2) is fixedly connected to one side of the frame. Both output ends of the double-headed motor (2) are rotatably connected to a rotating shaft (21). A scraping mechanism and a vibrating mechanism are connected to one side of the rotating shaft (21) at one end, and a crushing mechanism is connected to one side of the rotating shaft (21) at the other end. A filter screen (16) is placed inside the feed pipe (1), and the scraping mechanism corresponds to the top of the filter screen (16), and the vibrating mechanism corresponds to the side end of the filter screen (16). A spiral sheet (44) is connected to one side of the crushing mechanism, and the spiral sheet (44) is located inside the feed pipe (1). A conveying pipe (5) is fixedly connected to the bottom of the feed pipe (1).
2. A new type of pipe chain conveyor according to claim 1, characterized in that: The scraping mechanism comprises a first pulley (22), the first pulley (22) is fixedly connected to the outer side of the rotating shaft (21), a second pulley (24) is arranged on one side of the first pulley (22), a transverse block (28) is fixedly connected to one side of the feeding pipe (1), a vertical rod (29) is rotatably connected to the bottom of the transverse block (28), the vertical rod (29) and the second pulley (24) are fixedly connected, a belt (23) is sleeved on the outer side of the first pulley (22) and the second pulley (24), a round block (25) is fixedly connected to the bottom of the vertical rod (29), a rocker (26) is rotatably connected to the bottom side end of the round block (25), a scraper (27) is rotatably connected to the other end of the rocker (26), and the scraper (27) is located at the top of the filter screen (16).
3. A new type of pipe chain conveyor according to claim 1, characterized in that: The vibration mechanism comprises a circular ring (3), the rotating shaft (21) and the circular ring (3) are fixedly connected, the inner bottom of the support block (11) is fixedly connected with a concave block (33), the interior of the concave block (33) is slidably connected with an impact rod (31), one end of the bottom of the impact rod (31) is rotatably connected with two protrusions (32), one end of the circular ring (3) is located in the middle of the two protrusions (32), and the other end of the impact rod (31) corresponds to the side of the filter screen (16).
4. A new type of pipe chain conveyor according to claim 3, characterized in that: A triangular block is fixedly connected inside the circular ring (3), and the rotating shaft (21) is fixedly connected to the triangular block.
5. A new type of pipe chain conveyor according to claim 4, characterized in that: The connection portion between the triangular block and the rotating shaft (21) is located at an eccentric position of the circular ring (3).
6. A new type of pipe chain conveyor according to claim 3, characterized in that: A square groove (12) is provided inside the feed pipe (1), the filter screen (16) is slidably connected to the square groove (12), two springs (17) are fixedly connected inside one side of the square groove (12), and the other end of the spring (17) is fixedly connected to the filter screen (16).
7. A new type of pipe chain conveyor according to claim 2, characterized in that: The crushing mechanism comprises a first bevel gear (4), the first bevel gear (4) and the rotating shaft (21) are fixedly connected, one side of the first bevel gear (4) is meshedly connected with a second bevel gear (41), one side of the second bevel gear (41) is fixedly connected with a long rod (42), the inner top of the support block (11) is fixedly connected with two fixed blocks (43), the long rod (42) and the internal of the fixed block (43) are rotatably connected, and the long rod (42) and the spiral sheet (44) are fixedly connected.
8. A new type of pipe chain conveyor according to claim 7, characterized in that: Long grooves (13) are provided on both sides of the feed pipe (1), and material receiving blocks (14) are fixedly connected to both sides of the feed pipe (1), the long grooves (13) and the material receiving blocks (14) correspond to each other, and a conduit (15) is fixedly connected to the bottom of the material receiving block (14), and the other end of the conduit (15) corresponds to the spiral sheet (44).
9. A new type of pipe chain conveyor according to claim 8, characterized in that: The long groove (13) and the scraper (27) correspond to each other.
Citation Information
Patent Citations
Material recovery device of pipe chain conveyor
CN218506827U