A natural gas mercury removal separator
By designing a natural gas mercury demercury separator with a combined structure, the problems of inconvenience in replacement of adsorption plates and incomplete mercury demercury are solved, and the rapid replacement of adsorbent plates and effective demercury of natural gas are achieved, reducing the risk of mercury content exceeding the standard.
Patent Information
- Application Number
- CN202421497110.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing natural gas mercury demercury separator has reduced the mercury demercury effect after long-term use, and the adsorbent plate is not easy to replace and clean, and it is easy to cause incomplete mercury demercury, resulting in the mercury content of natural gas after mercury demercury exceeds the standard.
A natural gas mercury desegment separator is designed, which adopts a combined structure of slide chute, sealing groove, T-shaped slider, mounting frame, guide wheel, baffle, right-angle groove, limit groove, limit block, spring and dial plate to facilitate and quickly replace the adsorption plate, and the mercury desegment is achieved through the combination of mercury content detector, tee pipe, fan and right-angle pipe to realize the circulation and re-mercury desegment of natural gas until the standards are met.
The rapid replacement of adsorbent plates and effective demercury of natural gas are achieved, which reduces the possibility of the mercury content exceeding the standard after demercury, and improves the convenience of use of the equipment and demercury efficiency.
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Figure CN222744256U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of natural gas mercury removal, in particular to a natural gas mercury removal separator. Background Art
[0002] With the massive development of global natural gas resources and its application as a clean energy in industry and civil use, natural gas plays an increasingly important role in the energy field. The natural gas demercurization process has become an important part of natural gas processing and treatment.
[0003] The existing natural gas demercuration separator adsorption plates are mostly fixedly installed. After long-term use, the demercuration effect decreases. The adsorption plates are not easy to replace and clean, which brings inconvenience to use. In addition, the existing natural gas demercuration separator is prone to incomplete mercury removal, so that the mercury content of the natural gas after demercuration still exceeds the standard, making it unusable. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a natural gas mercury removal separator.
[0005] In order to solve the problems existing in the prior art, the utility model adopts the following technical solutions:
[0006] A natural gas demercuration separator comprises a box body, the top of the box body is provided with an air inlet, the bottom of the box body is provided with an air outlet, two pairs of slide grooves are provided in the box body, a pair of sealing grooves are provided in the box body, T-shaped slide bars are slidably provided in the slide grooves, a mounting frame is fixedly provided between each pair of the T-shaped slide bars, a plurality of guide wheels are rotatably provided on one side of the T-shaped slide bars, an adsorption plate is embedded on the mounting frame, a baffle is fixedly provided at one end of each pair of the T-shaped slide bars, a pulling groove is provided on the front side of the baffle plate, two pairs of right-angle grooves are provided on the front side of the box body, a pair of limiting grooves are provided in the baffle plate, limiting blocks are slidably provided in the limiting grooves, a pair of springs are fixedly provided on the side surfaces of the limiting blocks, the other ends of the springs are fixedly connected to the inner walls of the limiting grooves, a dial plate is fixedly provided on the front side of the limiting blocks, and a square sealing ring is fixedly provided on the rear side of the baffle plate.
[0007] Preferably, a mercury content detector is fixedly provided in the air outlet, a pair of three-way pipes are fixedly provided on the top and bottom of the box body, a fan is fixedly provided on one side of the box body, right-angle pipes are fixedly provided on both sides of the fan, and the other ends of the right-angle pipes are fixedly connected to the three-way pipes respectively.
[0008] Preferably, the guide wheel is rollingly connected to the side of the slide groove, one end of the limit block is a right triangle, and the right triangle ends of the limit block pass through the limit groove.
[0009] Preferably, the shifting plates all pass through the limiting grooves, and the two pairs of right-angle grooves and the two pairs of sliding grooves are located at the same height.
[0010] Preferably, the right-angle grooves are all located at the front end of the slide groove, and support legs are fixedly provided at the four corners of the bottom of the box body.
[0011] Preferably, the T-shaped slide bars all pass through the slide grooves, and a pair of sealing grooves are respectively located at the same height as each pair of slide grooves.
[0012] Preferably, the plurality of guide wheels are distributed in a linear array, and the air inlet is located at the top center of the box.
[0013] Preferably, the mercury content detector is located at the center of the air outlet, and the three-way pipe corresponds to the positions of the air inlet and the air outlet respectively.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. In the utility model, through the coordinated use of the slide groove, the sealing groove, the T-shaped slide bar, the installation frame, the guide wheel, the baffle plate, the right-angle groove, the limit groove, the limit block, the spring and the paddle plate, when the adsorption plate needs to be replaced after long-term use, the adsorption plate can be taken out through the T-shaped slide bar and the installation frame, and it can be replaced and installed conveniently and quickly, which is convenient for people to use;
[0016] 2. In the present invention, by using a mercury content detector, a three-way pipe, a fan and a right-angle pipe in combination, natural gas can be tested after demercuration is completed, and natural gas with excessive mercury content can be recycled and demercurated until it meets the standard, thereby reducing the possibility of excessive mercury content after demercuration. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0018] Figure 1 This is a schematic diagram of the main perspective structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the box body of the utility model;
[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the baffle of the utility model;
[0021] Figure 4 For the utility model Figure 3 The enlarged schematic diagram at A in the middle;
[0022] Serial numbers in the figure: 1. Box body; 11. Air inlet; 12. Air outlet; 13. Slide groove; 14. Sealing groove; 15. T-shaped slide bar; 16. Mounting frame; 17. Guide wheel; 18. Adsorption plate; 19. Baffle; 111. Pull groove; 112. Right-angle groove; 113. Limiting groove; 114. Limiting block; 115. Spring; 116. Paddle plate; 117. Square sealing ring; 2. Mercury content detector; 21. Three-way pipe; 22. Fan; 23. Right-angle pipe. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0024] Example 1: This example provides a natural gas mercury removal separator, see Figure 1-4 Specifically, it includes a box body 1, an air inlet 11 is opened on the top of the box body 1, an air outlet 12 is opened at the bottom of the box body 1, two pairs of slide grooves 13 are opened in the box body 1, a pair of sealing grooves 14 are opened in the box body 1, T-shaped slide bars 15 are slidably arranged in the slide grooves 13, a mounting frame 16 is fixed between each pair of T-shaped slide bars 15, a plurality of guide wheels 17 are rotatably arranged on one side of the T-shaped slide bars 15, an adsorption plate 18 is embedded in the mounting frame 16, and a stopper is fixed at one end of each pair of T-shaped slide bars 15 The plate 19 and the baffle 19 are provided with a groove 111 on the front side, two pairs of right-angle grooves 112 are provided on the front side of the box body 1, a pair of limiting grooves 113 are provided in the baffle 19, limiting blocks 114 are slidably provided in the limiting grooves 113, a pair of springs 115 are fixedly provided on the side of the limiting blocks 114, and the other ends of the springs 115 are fixedly connected to the inner wall of the limiting grooves 113, a dial plate 116 is fixedly provided on the front side of the limiting blocks 114, and a square sealing ring 117 is fixedly provided on the rear side of the baffle 19;
[0025] The guide wheel 17 is rollingly connected to the side of the slide groove 13, one end of the limit block 114 is a right triangle, the right triangle end of the limit block 114 passes through the limit groove 113, the dial plate 116 passes through the limit groove 113, the two pairs of right-angled grooves 112 are at the same height as the two pairs of slide grooves 13, the right-angled grooves 112 are located at the front end of the slide groove 13, support legs are fixed at the four corners of the bottom of the box body 1, T-shaped slide bars 15 pass through the slide groove 13, a pair of sealing grooves 14 are respectively located at the same height as each pair of slide grooves 13, multiple guide wheels 17 are distributed in a linear array, and the air inlet 11 is located at the top center of the box body 1.
[0026] In the specific implementation process, Figure 2 and Figure 3As shown, when the adsorption efficiency of the adsorption plate 18 decreases after long-term use, the paddle 116 is toggled, and the paddle 116 drives the limit block 114 to move into the limit groove 113 to squeeze the spring 115, and the limit block 114 is disengaged from the right-angle groove 112, and the baffle 19 is pulled backward through the pull groove 111, and the baffle 19 drives the installation frame 16 to move out of the box body 1 through the T-shaped slide 15, and the installation frame 16 drives the adsorption plate 18 to move outward. When the adsorption plate 18 moves out of the box body 1, the adsorption plate 18 is pushed upward to be removed from the installation frame 16, and a new adsorption plate 18 is newly embedded, and the baffle 19 is pushed, and the baffle 19 drives the installation frame 16 and the adsorption plate 18 to move into the box body 1, and the guide wheel 17 makes the T-shaped slide 15 moves more smoothly, the installation frame 16 is inserted into the sealing groove 14, the limit block 114 is inserted into the right-angle groove 112, the baffle 19 is limited, and the adsorption plate 18 is replaced. The square sealing ring 117 seals the baffle 19 and the box body 1 to prevent natural gas leakage. Through the coordinated use of the slide groove 13, the sealing groove 14, the T-shaped slide bar 15, the installation frame 16, the guide wheel 17, the baffle 19, the right-angle groove 112, the limit groove 113, the limit block 114, the spring 115 and the dial plate 116, when the adsorption plate 18 needs to be replaced after long-term use, the adsorption plate 18 can be taken out through the T-shaped slide bar 15 and the installation frame 16, and it can be replaced and installed conveniently and quickly.
[0027] Embodiment 2: In Embodiment 1, there is still the problem that the existing natural gas mercury removal separator is prone to incomplete mercury removal. Therefore, based on Embodiment 1, this embodiment further includes:
[0028] A mercury content detector 2 is fixedly provided in the air outlet 12, a pair of three-way pipes 21 are fixedly provided at the top and bottom of the box body 1, a fan 22 is fixedly provided on one side of the box body 1, right-angle pipes 23 are fixedly provided on both sides of the fan 22, and the other ends of the right-angle pipes 23 are respectively fixedly connected to the three-way pipes 21, the mercury content detector 2 is located at the center of the air outlet 12, and the three-way pipes 21 correspond to the positions of the air inlet 11 and the air outlet 12 respectively.
[0029] In the specific implementation process, Figure 1 and Figure 3As shown, the natural gas that has not been demercured is injected into the box body 1 through the three-way pipe 21 at the top and the air inlet 11, the natural gas in the box body 1 passes through the adsorption plate 18, the adsorption plate 18 adsorbs the mercury in the natural gas, the natural gas completes the demercuration treatment through the adsorption plate 18, the demercured natural gas enters the three-way pipe 21 at the bottom of the box body 1 through the air outlet 12, the mercury content detector 2 detects the mercury content inside the natural gas when passing through the air outlet 12, and is discharged through the three-way pipe 21 when the test result meets the standard, and when the test result fails, the fan 22 extracts the natural gas that does not meet the standard through the right-angle pipe 23, the natural gas in the three-way pipe 21 at the bottom of the box body 1, and injects it into the three-way pipe 21 at the top of the box body 1, and passes through the adsorption plate 18 in the box body 1 again, and demercurates it again until the mercury content in the natural gas meets the standard and can be discharged, through the coordinated use of the mercury content detector 2, the three-way pipe 21, the fan 22 and the right-angle pipe 23, the natural gas can be tested after the demercuration is completed, and the natural gas with excessive mercury content is circulated and demercured again until it meets the standard.
[0030] Specifically, the working principle and operation method of the utility model are as follows:
[0031] Step 1: natural gas that has not been demercured is injected into the box body 1 through the top three-way pipe 21 and the air inlet 11. The natural gas in the box body 1 passes through the adsorption plate 18. The adsorption plate 18 adsorbs the mercury in the natural gas. The natural gas completes the demercuration treatment through the adsorption plate 18. The demercured natural gas enters the three-way pipe 21 at the bottom of the box body 1 through the air outlet 12. When passing through the air outlet 12, the mercury content detector 2 detects the mercury content in the natural gas. When the test result meets the standard, it is discharged through the three-way pipe 21. When the test result fails, the fan 22 is started. The fan 22 extracts the natural gas that has not reached the standard through the right-angle pipe 23 and the natural gas in the three-way pipe 21 at the bottom of the box body 1, and injects it into the three-way pipe 21 at the top of the box body 1. It passes through the adsorption plate 18 in the box body 1 again, and is demercured again until the mercury content in the natural gas meets the standard and can be discharged;
[0032] Step 2: When the adsorption efficiency of the adsorption plate 18 decreases after long-term use, the paddle plate 116 is toggled, and the paddle plate 116 drives the limit block 114 to move into the limit groove 113 to squeeze the spring 115, so that the limit block 114 is disengaged from the right-angle groove 112, and the baffle plate 19 is pulled backward through the pull groove 111. The baffle plate 19 drives the installation frame 16 to move out of the box body 1 through the T-shaped slide bar 15, and the installation frame 16 drives the adsorption plate 18 to move outward. When the adsorption plate 18 moves out of the box body 1, the adsorption plate 18 is lifted upward. 8. Remove it from the installation frame 16, insert a new adsorption plate 18, push the baffle 19, and the baffle 19 drives the installation frame 16 and the adsorption plate 18 to move into the box body 1. The guide wheel 17 makes the T-shaped slide bar 15 move more smoothly, so that the installation frame 16 is inserted into the sealing groove 14, and the limit block 114 is inserted into the right-angle groove 112 to limit the baffle 19. The replacement of the adsorption plate 18 is completed, and the square sealing ring 117 seals the baffle 19 and the box body 1 to prevent natural gas leakage;
[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A natural gas mercury removal separator, comprising a housing (1), characterized in that: The box body (1) has an air inlet (11) at the top, an air outlet (12) at the bottom, two pairs of slide grooves (13) in the box body (1), a pair of sealing grooves (14) in the box body (1), T-shaped slide bars (15) are slidably arranged in the slide grooves (13), a mounting frame (16) is fixed between each pair of the T-shaped slide bars (15), a plurality of guide wheels (17) are rotatably arranged on one side of the T-shaped slide bars (15), an adsorption plate (18) is embedded in the mounting frame (16), and a baffle plate (19) is fixedly arranged at one end of each pair of the T-shaped slide bars (15) The baffle (19) is provided with a pull groove (111) on the front side, the box body (1) is provided with two pairs of right-angle grooves (112) on the front side, the baffle (19) is provided with a pair of limit grooves (113), the limit grooves (113) are provided with a limit block (114) slidably arranged, the side of the limit block (114) is fixed with a pair of springs (115), the other end of the spring (115) is fixedly connected to the inner wall of the limit groove (113), the front side of the limit block (114) is fixedly provided with a shift plate (116), and the rear side of the baffle (19) is fixedly provided with a square sealing ring (117).
2. A natural gas mercury removal separator according to claim 1, characterized in that: A mercury content detector (2) is fixedly arranged in the air outlet (12), a pair of three-way pipes (21) are fixedly arranged on the top and bottom of the box body (1), a fan (22) is fixedly arranged on one side of the box body (1), right-angle pipes (23) are fixedly arranged on both sides of the fan (22), and the other ends of the right-angle pipes (23) are respectively fixedly connected to the three-way pipes (21).
3. A natural gas mercury removal separator according to claim 1, characterized in that: The guide wheel (17) is rollingly connected to the side of the slide groove (13); one end of the limit block (114) is in the form of a right triangle; and the right triangle ends of the limit block (114) penetrate the limit groove (113).
4. A natural gas mercury removal separator according to claim 1, characterized in that: The shifting plates (116) all penetrate the limiting grooves (113), and the two pairs of right-angle grooves (112) and the two pairs of sliding grooves (13) are located at the same height.
5. A natural gas mercury removal separator according to claim 1, characterized in that: The right-angle grooves (112) are all located at the front end of the slide groove (13), and support legs are fixedly provided at the four corners of the bottom of the box body (1).
6. A natural gas mercury removal separator according to claim 1, characterized in that: The T-shaped slide bars (15) all penetrate the slide grooves (13), and a pair of sealing grooves (14) are respectively located at the same height as each pair of slide grooves (13).
7. A natural gas mercury removal separator according to claim 1, characterized in that: The plurality of guide wheels (17) are linearly arranged in a row, and the air inlet (11) is located at the top center of the box body (1).
8. A natural gas mercury removal separator according to claim 2, characterized in that: The mercury content detector (2) is located at the center of the air outlet (12), and the three-way pipe (21) corresponds to the positions of the air inlet (11) and the air outlet (12) respectively.
Citation Information
Cited By
Natural gas demercuration separator
CN224362728U