An independently controlled belt-collecting device for a high-speed shuttleless weaving machine
By designing an independently controlled belt collecting device on a high-speed shuttleless woven, the problems of large land occupation, uneven tape reels and serious waste during the webbing storage process are solved, and stable webbing and high-quality tape reels are achieved.
Patent Information
- Application Number
- CN202421496367.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-27
AI Technical Summary
During the webbing storage process, high-speed shuttleless wovens have problems such as large belts occupying a large area, uneven belt reels, serious waste, and mismatch between the belt reel device and the webbing drive, resulting in poor quality of the belt reel.
A high-speed shuttleless woven belt machine independently controlled belt retraction device is designed, including a base, a winding assembly and a drive assembly. The winding assembly realizes the fixing and winding of the webbing through the support frame and the winding roller. The driving assembly provides stable driving force through the motor and the driving wheel to ensure the stable operation of the winding assembly.
Through independent control of the belt collecting device, stable winding of the webbing is achieved, the floor area is reduced, the uniformity and quality of the belt is improved, and the waste of finished webbing is reduced.
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Figure CN222744507U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ribbon looms, in particular to an independent control ribbon taking-up device for a high-speed shuttleless ribbon loom. Background Art
[0002] High-speed shuttleless looms generally have the following features: 1. The main motor and electronic weft density motor adopt the current international advanced servo motor, which is characterized by large inching force and torque 1.5 times larger than that of conventional two-speed motors, greatly reducing the failure and maintenance rate of conventional two-speed motors. 2. Save electricity and reduce electricity consumption by 30%. 3. The electronic weft density adopts the most advanced servo motor in the world and high-precision planetary reduction head to drive, with strong pulling force, anti-backward, smooth and uniform belt surface, computer system control, relatively accurate adjustment of weft density range, convenient change of weft density, no oiling, maintenance-free and other advantages. 4. The control system is equipped with a built-in programmable and data system, which can record and display various production data, and automatically display faults and causes. In special circumstances, data can be backed up in time. 5. The most advanced microelectronic technology design, the warp and weft tension adopts automatic control, advanced and reasonable, and the weaving special pattern is displayed in the online window, which is intuitive and clear. 6. The speed of the main motor is adjusted arbitrarily by the touch screen, without manual adjustment of the speed change pulley. 7. The weft density change of the electronic weft density device can be controlled and adjusted by the touch screen. There is no need to manually change the gears, and the weft density can be more accurate.
[0003] However, usually, the tape woven by the weaving machine is stored in the tape drop barrel through the front or rear drop. When the tape drop barrel is full, the tape is cut and then taken up for winding. In this way, a weaving machine can produce multiple tapes at the same time, and one tape corresponds to a tape drop barrel. The more tapes there are, the larger the area occupied. When the tape in the full tape drop barrel is wound, it is also necessary to carry out anti-winding treatment, which is more cumbersome. When the tape drop barrel is full, it is difficult to ensure that the tape is exactly the length of a roll when the tape is cut, resulting in waste of finished tape. For this reason, a structure in which the tape winding device is connected to the weaving machine as a whole has emerged. However, the rotation speed of the drive motor added to these structures cannot be well adapted to the tape delivery speed of the weaving machine, resulting in the tape being too loose or too tight, which reduces the quality of the tape. Therefore, we propose an independently controlled tape winding device for a high-speed shuttleless weaving machine. Utility Model Content
[0004] The utility model aims to provide an independently controlled belt taking-up device for a high-speed shuttleless belt loom, which solves the problems raised in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-speed shuttleless weaving machine independently controls the belt taking-up device, comprising:
[0006] Base,
[0007] A winding assembly, the winding assembly being mounted on the top of the base;
[0008] A driving assembly, the driving assembly is installed at the lower part of the winding assembly, and the driving assembly is drivingly connected to one end of the winding assembly;
[0009] The winding assembly also includes a winding frame installed on the winding roller and a crank arranged on the left side of the base and coaxially arranged with the winding roller, and bolts are arranged on the winding frame.
[0010] As an optimal real-time solution for an independently controlled tape-taking device of a high-speed shuttleless weaving machine described in the utility model, the winding assembly includes a support frame installed on the top of the base and a winding roller installed on the support frame and rotatably connected to the support frame, and a gear is provided at one end of the winding roller.
[0011] As an optimal real-time solution for an independently controlled tape-taking device of a high-speed shuttleless weaving machine described in the utility model, the support frame includes a support platform installed on the top of the base, a driving seat installed on one side of the support platform, connecting teeth installed on the support platform, and transmission teeth installed on the driving seat and meshing with the connecting teeth, and the connecting teeth are meshingly connected to the gears at both ends of the winding roller.
[0012] As an optimal real-time solution for independently controlling the belt taking-up device of a high-speed shuttleless loom described in the utility model, the driving assembly includes a mounting seat installed at the lower part of one side of the support platform, a motor installed on the mounting seat, and a driving wheel installed at the driving end of the motor.
[0013] As a preferred real-time solution for the independent control of the belt taking-up device of the high-speed shuttleless weaving machine described in the utility model, the cross section of the mounting seat is "T" shaped, and a slot matching the cross section of the mounting seat is provided at the bottom of the support platform.
[0014] As an optimal real-time solution for independently controlling the belt taking-up device of a high-speed shuttleless weaving machine described in the utility model, a slot corresponding to the driving wheel is provided in the middle of the connecting tooth, and the driving wheel is coaxially connected with the connecting tooth.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: through the setting of an independent driving component, it is beneficial to provide a more stable driving force for the winding component, ensure the stable operation of the winding component, and thus stabilize the winding webbing; the winding component includes a support frame installed on the top of the base and a winding roller installed on the support frame and rotatably connected to the support frame, one end of the winding roller is provided with a gear, and when in use, the webbing is fixed on the winding roller, and the webbing can be wound up by rotating the winding roller; by clamping the support platform with the card slot, and then fixing the connection with bolts, and coordinating the connecting teeth with the motor drive wheel clamping structure, it is beneficial to quickly position and install the drive component. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0017] Figure 1 This is the installation diagram of the utility model;
[0018] Figure 2 It is a side view of the utility model;
[0019] Figure 3 It is an enlarged view of point a of the utility model;
[0020] Figure 4 This is a structural diagram of the main drive assembly of the utility model;
[0021] Figure 5 The utility model is a schematic diagram of the winding roller structure Figure 1 ;
[0022] Figure 6 The utility model is a schematic diagram of the winding roller structure Figure 2 .
[0023] In the figure: 100, base, 200, winding assembly, 210, support frame, 211, support platform, 212, drive seat, 213, connecting teeth, 214, transmission teeth, 220, winding roller, 230, winding frame, 231, bolts, 240, crank, 300, drive assembly, 310, mounting seat, 320, motor, 330, drive wheel. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0025] The utility model provides an independently controlled belt-taking device for a high-speed shuttleless belt loom, which can maintain a more stable belt-taking and is beneficial to improving the stability of the device.
[0026] Figure 1-Figure 4 What is shown is a structural schematic diagram of an implementation method of an independently controlled belt-collecting device of a high-speed shuttleless belt loom of the utility model.
[0027] See also Figure 1-Figure 4 In this embodiment, a high-speed shuttleless ribbon loom independently controls a ribbon taking-up device, and its main body includes a base 100, a winding assembly 200 and a driving assembly 300.
[0028] The base 100 is used to provide support. When in use, the winding assembly 200 and the driving assembly 300 can be installed on the base 100;
[0029] The reeling assembly 200 is used to reel in the webbing. Specifically, the reeling assembly 200 is installed on the top of the base 100. When in use, the webbing woven by the webbing mechanism is fixed on the reeling assembly 200 and reeled by the reeling assembly 200.
[0030] The driving assembly 300 is used to drive the winding assembly 200 to rewind. Specifically, the driving assembly 300 is installed on both sides of the lower part of the winding assembly 200, and the driving assembly 300 is transmission-connected to one end of the winding assembly 200;
[0031] When in use, the arrangement of the driving assembly 300 is conducive to providing a more stable driving force for the winding assembly 200, thereby ensuring the stable operation of the winding assembly 200 and further stabilizing the winding webbing.
[0032] For further information, see Figure 2-Figure 3 The winding assembly 200 includes a support frame 210 installed on the top of the base 100 and a winding roller 220 installed on the support frame 210 and rotatably connected to the support frame 210. A gear is provided at one end of the winding roller 220. When in use, the webbing is fixed on the winding roller 220, and the webbing can be wound up by rotating the winding roller 220.
[0033] For further information, see Figure 2-Figure 3 The support frame 210 includes a support platform 211 installed on the top of the base 100, a driving seat 212 installed on both sides of the support platform 211, a connecting tooth 213 installed on the support platform 211, and a transmission tooth 214 installed on the driving seat 212 and meshing with the connecting tooth 213. The connecting tooth 213 is meshingly connected with the gears at both ends of the winding roller 220. When in use, the motor 320 is connected to the connecting tooth 213, and the connecting tooth 213 drives.
[0034] For further information, see Figure 4 The driving assembly 300 includes a mounting seat 310 installed at the lower part of one side of the support platform 211, a motor 320 installed on the mounting seat 310, and a driving wheel 330 installed at the driving end of the motor 320. When in use, the motor 320 is fixed to the bottom of the support platform 211 through the mounting seat 310.
[0035] For further information, see Figure 4 The cross section of the mounting seat 310 is in a "T" shape, and a slot matching the cross section of the mounting seat 310 is provided at the bottom of the support platform 211. When in use, the support platform is first connected to the slot, and then fixed by bolts, which is conducive to the rapid positioning and installation of the drive assembly 300.
[0036] For further information, see Figure 4A slot corresponding to the driving wheel 330 is provided in the middle of the connecting tooth 213, and the driving wheel 330 is coaxially engaged with the connecting tooth 213, which is beneficial to maintaining the connection stability of the transmission.
[0037] For further information, see Figure 1 , Figure 5 and Figure 6 The winding assembly 200 also includes a winding frame 230 installed on the winding roller 220 and a crank 240 arranged on the left side of the base 100 and coaxially arranged with the winding roller 220, and a bolt 231 is arranged on the winding frame 230, wherein the contact surface of the crank 240 and the winding roller 220 is provided with square steel, and the winding roller 220 is provided with a groove corresponding to the square steel. This arrangement is conducive to the docking installation of the crank 240 and convenient disassembly, thereby preventing accidental injury caused by the rotation of the crank 240 during work. At the same time, the winding frame 230 can be manually adjusted toward the front side of the device through the setting of the crank 240, which is convenient for installation. The webbing is fixed in the inner groove of the winding frame 230 and fixed by bolts 231.
[0038] Working principle: When a high-speed shuttleless webbing machine independently controls the take-up device, the setting of the driving component 300 is conducive to providing a more stable driving force for the winding component 200, ensuring the stable operation of the winding component 200, and thus stably winding the webbing; the winding component 200 includes a support frame 210 installed on the top of the base 100 and a winding roller 220 installed on the support frame 210 and rotatably connected to the support frame 210, and a gear is provided at one end of the winding roller 220. When in use, the webbing is fixed on the winding roller 220, and the webbing can be wound by rotating the winding roller 220; by clamping the support platform with the card slot and then fixing it with bolts, it is conducive to the rapid positioning and installation of the driving component 300.
[0039] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0040] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A high-speed shuttleless weaving machine with an independently controlled belt taking-up device, characterized in that: include: Base (100), A winding assembly (200), wherein the winding assembly (200) is mounted on the top of the base (100); A driving assembly (300), wherein the driving assembly (300) is installed at the lower part of the winding assembly (200), and the driving assembly (300) is drivingly connected to one end of the winding assembly (200); The winding assembly (200) further comprises a winding frame (230) mounted on the winding roller (220) and a crank (240) arranged on the left side of the base (100) and coaxially arranged with the winding roller (220), wherein the winding frame (230) is provided with a bolt (231).
2. The independently controlled belt taking-up device of a high-speed shuttleless belt loom according to claim 1 is characterized in that: The winding assembly (200) comprises a support frame (210) mounted on the top of the base (100) and a winding roller (220) mounted on the support frame (210) and rotatably connected to the support frame (210), wherein a gear is disposed at one end of the winding roller (220).
3. The independently controlled belt taking-up device of a high-speed shuttleless belt loom according to claim 2 is characterized in that: The support frame (210) comprises a support platform (211) mounted on the top of the base (100), a driving seat (212) mounted on the right side of the support platform (211), a connecting tooth (213) mounted on the support platform (211), and a transmission tooth (214) mounted on the driving seat (212) and meshingly connected with the connecting tooth (213), wherein the connecting tooth (213) is meshingly connected with gears at both ends of the winding roller (220).
4. The independently controlled belt taking-up device of a high-speed shuttleless belt loom according to claim 3 is characterized in that: The driving assembly (300) comprises a mounting seat (310) mounted at the lower part of one side of the support platform (211), a motor (320) mounted on the mounting seat (310), and a driving wheel (330) mounted at the driving end of the motor (320).
5. The independently controlled belt taking-up device of a high-speed shuttleless belt loom according to claim 4, characterized in that: The cross section of the mounting seat (310) is in a "T" shape, and a slot matching the cross section of the mounting seat (310) is provided at the bottom of the support platform (211).
6. The independently controlled belt taking-up device of a high-speed shuttleless belt loom according to claim 4, wherein The characteristic is that a slot corresponding to the driving wheel (330) is provided in the middle of the connecting tooth (213). The driving wheel (330) is coaxially engaged with the connecting tooth (213).