Roadbed compactness detection device
By designing a motor-driven roadbed compaction detection device, using the combined structure of the hitting rod and scraper, the problem of high operating strength of the artificial hammer ring knife and difficulty in completely chiseling into the earth is solved, and a more efficient and safe roadbed compaction detection is achieved.
Patent Information
- Application Number
- CN202421522186.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-01
AI Technical Summary
In the existing roadbed compaction detection device, the manual hammer ring knife has a high operating strength, making it difficult to completely chisel the ring knife barrel into the earth, and the operator is prone to fatigue, increasing the risk of work-related injuries.
A roadbed compaction detection device is designed, and the motor drives the eccentric wheel to drive the hitting rod to reciprocate in the storage box. The ring knife is hit by the directional cover to completely enter the earth, and the excess soil on the bottom of the ring knife is cleaned through the scraper.
Replaced with manual hammer sampling, it reduces the labor intensity of the operator, improves detection efficiency and accuracy, and reduces errors.
Smart Images
Figure CN222744984U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roadbed compaction detection, in particular to a roadbed compaction detection device. Background Art
[0002] The roadbed compaction detection device is an important tool for evaluating the quality of roadbed construction. It can help the inspector understand the density of the roadbed after compaction. The higher the compaction, the greater the density and the better the overall performance of the material. The ring knife method compaction detection device is a tool for measuring the compaction of the roadbed. The soil at the test point is sampled by the ring knife, and then the volume of the ring knife is measured, the weight of the ring knife is weighed, and other operations are performed to obtain the density of the roadbed and finally calculate the compaction.
[0003] However, in actual operation, the staff needs to manually hammer the ring cutter to make the ring cutter completely enter the earth to take samples in the roadbed. It is difficult to completely chisel the ring cutter cylinder into the earth by manual hammering. At the same time, the operation intensity of manually hammering the ring cutter is relatively high, which can easily cause operator fatigue and increase the risk of work-related injuries. Therefore, it is necessary to develop a roadbed compaction detection device to reduce the labor intensity of operators. Utility Model Content
[0004] The utility model aims to provide a roadbed compaction detection device to solve the technical problem of high operating intensity of manually hammering a ring cutter proposed in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a roadbed compaction detection device, comprising a bracket and a ring knife, a storage box is arranged on the bracket, a motor is arranged in the storage box, an eccentric wheel is fixedly connected to the output end of the motor, a connecting rod group is movably installed on the eccentric wheel, one end of the connecting rod group is movably connected to a striking rod, and one end of the striking rod passes through the interior of the storage box, a directional cover is fixedly installed on one end of the striking rod, and the directional cover is located above the ring knife.
[0006] Preferably, a slide groove is provided on the bracket, a slider is slidably connected in the slide groove, and the storage box is fixedly installed on the slider, a No. 1 electric push rod is fixedly installed in the slide groove, and one end of the No. 1 electric push rod is fixedly connected to the slider.
[0007] Preferably, a support plate is fixedly installed in the storage box, and the motor is fixedly installed on the support plate.
[0008] Preferably, a square groove is provided at the bottom end of the storage box, and one end of the striking rod passes through the interior of the square groove.
[0009] Preferably, a load-bearing rod is fixedly mounted on the bracket, a load-bearing tube is fixedly mounted on one end of the load-bearing rod, a motor is arranged at the bottom end of the load-bearing rod, and one end of the motor passes through the interior of the load-bearing rod, a full gear is fixedly connected to the output end of the motor, a half gear is movably mounted on the load-bearing rod, and the full gear is meshed with the half gear, a scraper is arranged on the half gear, and the scraper is located above the load-bearing tube.
[0010] Preferably, a No. 2 electric push rod is fixedly mounted on the half gear, and the scraper is fixedly mounted on the No. 2 electric push rod.
[0011] Preferably, a sealing box is fixedly installed at the bottom of the bearing rod, and the motor is fixedly installed in the sealing box. Battery blocks are arranged on the sealing box and the support plate, and two groups of battery blocks are respectively connected to the motor and the motor circuit.
[0012] Preferably, a stopper is disposed around the half gear, and the stopper is disposed on a side of the half gear away from the teeth.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model is convenient for the ring cutter cylinder to be completely chiseled into the soil by installing a striking rod. First, the ring cutter is placed under the directional cover, and then the motor is started to rotate by wireless remote control. At the same time, the eccentric wheel drives the striking rod to reciprocate in the storage box through the connecting rod group. When the striking rod reciprocates, it will strike the ring cutter through the directional cover. The impact force generated by the striking will make the ring cutter enter the soil, sample the roadbed and measure the compaction degree, replace the operation of manual hammer sampling, and reduce the labor intensity of the operator;
[0015] 2. The utility model is equipped with a scraper to facilitate cleaning of excess soil at the bottom of the ring cutter. First, the ring cutter knocked into the ground is dug out by a tool, and then the dug out ring cutter is placed upside down on the supporting tube, and then the No. 2 electric push rod is started to move the scraper to the edge of the ring cutter, and then the motor is started by wireless remote control. The motor will drive the half gear to rotate through the full gear. When the half gear rotates, it will synchronously drive the scraper to scrape and clean the soil at the edge of the ring cutter, avoiding errors caused by accidental shaking during manual cleaning, reducing errors, and improving detection efficiency and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the electric push rod No. 1 of the utility model;
[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of the storage box of the utility model;
[0019] Figure 4 for Figure 1 A magnified schematic diagram of the structure in the middle;
[0020] Figure 5 It is a schematic diagram of the cross-sectional structure of the sealing box of the utility model.
[0021] In the figure: 1. bracket; 2. ring knife; 3. directional cover; 4. storage box; 5. support plate; 6. motor; 7. eccentric wheel; 8. connecting rod group; 9. striking rod; 10. square groove; 12. slide groove; 13. slider; 14. No. 1 electric push rod; 15. battery block; 16. load-bearing rod; 17. load-bearing cylinder; 18. sealing box; 19. motor; 20. full gear; 21. half gear; 22. scraper; 23. No. 2 electric push rod; 24. stopper. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1 , Figure 2 and Figure 3A roadbed compaction detection device includes a bracket 1 and a ring cutter 2. A storage box 4 is provided on the bracket 1. A motor 6 is provided in the storage box 4. An eccentric wheel 7 is fixedly connected to the output end of the motor 6. A connecting rod group 8 is movably installed on the eccentric wheel 7. A striking rod 9 is movably connected to one end of the connecting rod group 8, and one end of the striking rod 9 passes through the interior of the storage box 4. A directional cover 3 is fixedly installed at one end of the striking rod 9, and the directional cover 3 is located above the ring cutter 2. When detecting the compaction of the roadbed, first select a flat test point, then hammer the ring cutter 2 with a tool to make the ring cutter 2 completely enter the earthwork, then use the tool to dig out the ring cutter 2 in the earthwork, and then clean the edge of the ring cutter 2 with the tool, and finally test the weight and humidity of the earthwork in the ring cutter 2 through the laboratory to obtain In order to measure the compaction degree of the roadbed, in actual operation, the staff needs to manually hammer the ring cutter 2 so that the ring cutter 2 can completely enter the earth to take samples of the roadbed. However, it is difficult to completely chisel the cylinder of the ring cutter 2 into the earth by manually hammering the ring cutter 2, and the operation is labor-intensive. When it is convenient to completely chisel the cylinder of the ring cutter 2 into the earth, a striking rod 9 is installed to facilitate the complete chiseling of the cylinder of the ring cutter 2 into the earth. First, the ring cutter 2 is placed under the directional cover 3, and then the motor 6 is started to rotate by wireless remote control. At the same time, the eccentric wheel 7 drives the striking rod 9 to reciprocate in the storage box 4 through the connecting rod group 8. When the striking rod 9 reciprocates, the ring cutter 2 will be struck through the directional cover 3. The impact force generated by the striking will cause the ring cutter 2 to enter the earth to take samples of the roadbed and measure the compaction degree, replacing the operation of manual hammering sampling and reducing the labor intensity of the operator.
[0024] See also Figure 2 The bracket 1 is provided with a slide groove 12, a slider 13 is slidably connected in the slide groove 12, and the storage box 4 is fixedly installed on the slider 13. An electric push rod 14 is fixedly installed in the slide groove 12, and one end of the electric push rod 14 is fixedly connected to the slider 13. The electric push rod 14 pushes the storage box 4 up and down on the bracket 1 through the slider 13 to adjust the position of the striking rod 9.
[0025] See also Figure 3 A support plate 5 is fixedly installed in the storage box 4 , and the motor 6 is fixedly installed on the support plate 5 , and the support plate 5 is used to support and fix the motor 6 .
[0026] See also Figure 3 A square groove 10 is provided at the bottom end of the storage box 4, and one end of the striking rod 9 passes through the interior of the square groove 10. The square groove 10 is used to make the striking rod 9 reciprocate in the storage box 4, and also serves to limit and guide the striking rod 9.
[0027] See also Figure 1 , Figure 4 and Figure 5 A load-bearing rod 16 is fixedly mounted on the bracket 1, and a load-bearing tube 17 is fixedly mounted on one end of the load-bearing rod 16. A motor 19 is arranged at the bottom end of the load-bearing rod 16, and one end of the motor 19 passes through the interior of the load-bearing rod 16, and a full gear 20 is fixedly connected to the output end of the motor 19, and a half gear 21 is movably mounted on the load-bearing rod 16, and the full gear 20 is meshed with the half gear 21, and a scraper 22 is arranged on the half gear 21, and the scraper 22 is located above the load-bearing tube 17. When it is convenient to clean the excess soil at the bottom of the ring cutter 2, the scraper 22 is installed to facilitate the cleaning of the excess soil at the bottom of the ring cutter 2. First, the ring cutter 2 knocked into the ground is dug out by a tool, and then the dug ring cutter 2 is placed upside down on the load-bearing tube 17, and then the No. 2 electric push rod 23 is started to move the scraper 22 to the ring cutter 2. The edge of the ring cutter 2 is then started by the wireless remote control. The motor 19 will drive the half gear 21 to rotate through the full gear 20. The half gear 21 will synchronously drive the scraper 22 to scrape and clean the soil at the edge of the ring cutter 2 when rotating, thereby avoiding errors caused by accidental shaking during manual cleaning, reducing errors, and improving detection efficiency and accuracy. The half gear 21 also serves as a limiter for the rotation of the scraper 22 to control the forward and reverse rotation of the motor 19. The meshing half gear 21 driven by the synchronously rotating full gear 20 drives the scraper 22 to rotate in an arc, and the excess soil at the bottom of the ring cutter 2 is cleaned. The design of the meshing of the half gear 21 and the full gear 20 can better limit the running trajectory of the scraper 22, thereby avoiding the risk of the scraper colliding with the bracket 1 when the forward and reverse rotation of the motor 19 is not timely controlled.
[0028] See also Figure 4 A No. 2 electric push rod 23 is fixedly mounted on the half gear 21 , and the scraper 22 is fixedly mounted on the No. 2 electric push rod 23 . The No. 2 electric push rod 23 is used to adjust the height of the scraper 22 , so as to clean the soil at the edge of the ring knife 2 .
[0029] See also Figure 3 and Figure 5 A sealing box 18 is fixedly installed at the bottom of the bearing rod 16, and the motor 19 is fixedly installed in the sealing box 18. Battery blocks 15 are arranged on the sealing box 18 and the support plate 5, and two groups of battery blocks 15 are respectively connected to the motor 6 and the motor 19 circuits. The sealing box 18 is used to support the motor 19, and the battery blocks 15 are used to provide electrical energy to the motor 6 and the motor 19.
[0030] See also Figure 4 A stopper 24 is arranged around the half gear 21, and the stopper 24 is arranged on the side of the half gear 21 away from the teeth. The setting of the stopper 24 limits the full gear 20 to prevent the full gear 20 from being disengaged from the half gear 21.
[0031] Working principle: when it is necessary to completely chisel the cylinder of the ring cutter 2 into the soil, the striking rod 9 is installed to facilitate the complete chiseling of the cylinder of the ring cutter 2 into the soil. First, the ring cutter 2 is placed under the directional cover 3, and then the motor 6 is started to rotate by wireless remote control. At the same time, the eccentric wheel 7 drives the striking rod 9 to reciprocate in the storage box 4 through the connecting rod group 8. When the striking rod 9 reciprocates, it will strike the ring cutter 2 through the directional cover 3. The impact force generated by the striking will cause the ring cutter 2 to enter the soil, sample the roadbed and measure the compaction degree, replace the operation of manual hammer sampling, and reduce the labor intensity of the operator. When it is necessary to clean the excess soil at the bottom of the ring cutter 2, the scraper 22 is installed to facilitate the cleaning of the excess soil at the bottom of the ring cutter 2. The method is as follows: first, the ring cutter 2 knocked into the ground is dug out by a tool, and then the dug ring cutter 2 is placed upside down on the supporting tube 17, and then the No. 2 electric push rod 23 is started to move the scraper 22 to the edge of the ring cutter 2, and then the motor 19 is started to rotate by wireless remote control. The motor 19 will drive the half gear 21 to rotate through the full gear 20. When the half gear 21 rotates, it will synchronously drive the scraper 22 to scrape and clean the soil at the edge of the ring cutter 2, so as to avoid errors caused by accidental shaking during manual cleaning, reduce errors, and improve detection efficiency and accuracy, so as to control the forward and reverse rotation of the motor 19, and drive the meshing half gear 21 through the synchronously rotating full gear 20 to drive the scraper 22 to rotate in an arc, so as to clean the excess soil at the bottom of the ring cutter 2.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A roadbed compaction detection device, comprising a bracket (1) and a ring cutter (2), characterized in that: A storage box (4) is arranged on the bracket (1), a motor (6) is arranged in the storage box (4), an output end of the motor (6) is fixedly connected to an eccentric wheel (7), a connecting rod group (8) is movably mounted on the eccentric wheel (7), one end of the connecting rod group (8) is movably connected to a striking rod (9), and one end of the striking rod (9) passes through the interior of the storage box (4), and one end of the striking rod (9) is fixedly mounted to a directional cover (3), and the directional cover (3) is located above the ring knife (2).
2. A roadbed compaction detection device according to claim 1, characterized in that: The bracket (1) is provided with a slide groove (12), a slider (13) is slidably connected in the slide groove (12), and the storage box (4) is fixedly installed on the slider (13), a No. 1 electric push rod (14) is fixedly installed in the slide groove (12), and one end of the No. 1 electric push rod (14) is fixedly connected to the slider (13).
3. A roadbed compaction detection device according to claim 1, characterized in that: A support plate (5) is fixedly mounted in the storage box (4), and the motor (6) is fixedly mounted on the support plate (5).
4. A roadbed compaction detection device according to claim 1, characterized in that: A square groove (10) is provided at the bottom end of the storage box (4), and one end of the striking rod (9) passes through the interior of the square groove (10).
5. A roadbed compaction detection device according to claim 1, characterized in that: A bearing rod (16) is fixedly mounted on the bracket (1), a bearing tube (17) is fixedly mounted on one end of the bearing rod (16), a motor (19) is arranged at the bottom end of the bearing rod (16), and one end of the motor (19) passes through the interior of the bearing rod (16), a full gear (20) is fixedly connected to the output end of the motor (19), a half gear (21) is movably mounted on the bearing rod (16), and the full gear (20) is meshed with the half gear (21), a scraper (22) is arranged on the half gear (21), and the scraper (22) is located above the bearing tube (17).
6. A roadbed compaction detection device according to claim 5, characterized in that: A No. 2 electric push rod (23) is fixedly mounted on the half gear (21), and the scraper (22) is fixedly mounted on the No. 2 electric push rod (23).
7. A roadbed compaction detection device according to claim 5, characterized in that: A sealing box (18) is fixedly mounted on the bottom of the bearing rod (16), and a motor (19) is fixedly mounted in the sealing box (18). Battery blocks (15) are arranged on the sealing box (18) and the support plate (5), and two groups of battery blocks (15) are respectively connected to the circuits of the motor (6) and the motor (19).
8. A roadbed compaction detection device according to claim 5, characterized in that: A stopper (24) is arranged around the half gear (21), and the stopper (24) is arranged on a side of the half gear (21) away from the teeth.