A scanning frame for non-destructive testing of pipelines

By designing a scanning rack for non-destructive testing of pipelines including main mechanism, testing mechanism and auxiliary mechanism, the problem of inconvenience in use in narrow spaces in the prior art is solved, and more efficient detection efficiency and flexible disassembly and assembly are achieved.

CN222747099UActive Publication Date: 2025-04-11SHANDONG DONGDING ZHONGTAI TESTING TECHNOLOGY CO LTD

Patent Information

Application Number
CN202421354830.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-04-11
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The scanning rack for non-destructive testing of existing pipelines is inconvenient to use in narrow spaces, and the space occupies a large amount, which affects the detection efficiency.

Method used

A scanning frame for non-destructive testing of pipelines is designed, including a main mechanism, a testing mechanism and an auxiliary mechanism. The pulley is driven by the motor to rotate, so that the working box carries a detector to detect the pipeline. The main mechanism improves disassembly and assembly flexibility through nesting design and fixing bolts.

Benefits of technology

The device has a small space and is suitable for testing in a narrow space, which improves detection efficiency and improves the disassembly and assembly flexibility of the device.

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Abstract

The utility model relates to the technical field of pipeline detection, specifically a pipeline non-destructive detection scanning frame, including a main body mechanism, a detection mechanism and an auxiliary mechanism, the detection mechanism is fixedly arranged on the main body mechanism, the auxiliary mechanism is fixedly arranged on one side of the main body mechanism, the main body mechanism includes a first fixed ring, a second fixed ring, a first fixed block, a second fixed block, a fixing bolt, a movable groove, a support wheel, a pipeline and an inner cavity, and the second fixed ring is fixedly arranged on one side of the first fixed ring. When the pipeline non-destructive detection scanning frame is in use, the pulley is rotated by the operation of the motor, so that the working box can carry the detector to detect the pipeline. Since the height of the working box does not exceed the surface of the first fixed ring and the second fixed ring, the space occupied by the device is small, which is convenient for detection in a narrow and inconvenient space, thereby improving the detection efficiency of the device.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline detection, in particular to a scanning frame for non-destructive detection of pipelines. Background Art

[0002] The integrity of oil and gas pipelines is an important factor in the safety of oil and gas transportation, and pipeline companies are very concerned about this. Pipeline corrosion or drilling and oil theft will cause pipeline integrity failure, resulting in significant economic losses, environmental and social impacts: therefore, pipelines need to be inspected regularly to promptly detect pipeline corrosion, deformation, leakage and other failures.

[0003] A scanning frame for non-destructive testing of pipelines is disclosed in the Chinese utility model patent application disclosure CN216792092U, which relates to the field of non-destructive testing technology, including a scanning frame body that can be clasped on the pipeline, and the scanning frame body has a plurality of pulley blocks that are all pressed against the pipeline, wherein two adjacent pulley blocks are jointly wound with a belt, and the track is pressed against the pipeline: the scanning frame body is also equipped with a driving structure for driving the belt transmission. The utility model is not only applicable to pipelines of any material, but also easy to install and disassemble, so that the pipeline does not require human participation during the entire inspection process, and has good guidance, but the space occupied by the device is slightly larger, and it is slightly inconvenient to use in narrow and crowded spaces. For this reason, we propose a scanning frame for non-destructive testing of pipelines. Utility Model Content

[0004] The utility model aims to provide a scanning frame for non-destructive testing of pipelines to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A scanning frame for non-destructive testing of pipelines comprises a main body mechanism, a detection mechanism and an auxiliary mechanism, wherein the detection mechanism is fixedly arranged on the main body mechanism, the auxiliary mechanism is fixedly arranged on one side of the main body mechanism, the main body mechanism comprises a first fixing ring, a second fixing ring, a first fixing block, a second fixing block, a fixing bolt, a movable groove, a support wheel, a pipeline and an inner cavity, the second fixing ring is fixedly arranged on one side of the first fixing ring, the first fixing block is fixedly arranged at the bottom of the first fixing ring, the second fixing block is fixedly arranged at the bottom of the second fixing ring, the fixing bolt is fixedly arranged on the first fixing block, the movable groove is opened on one side of the first fixing ring, the movable groove is opened on one side of the second fixing ring, the support wheel is fixedly arranged inside the first fixing ring, the support wheel is fixedly arranged inside the second fixing ring, the pipeline is fixedly arranged inside the first fixing ring, and the inner cavity is opened inside the pipeline.

[0007] Preferably, the detection mechanism comprises a working box, an arm, a support plate, a motor, a pulley and a detector, and the arm is fixedly arranged on both sides of the working box.

[0008] According to the above solution, the arm rod is provided so that the support plate can be arranged on the arm rod.

[0009] Preferably, the support plate is fixedly arranged at one end of the arm, and the motor is fixedly arranged on the top of the support plate.

[0010] Through the above solution, the support plate is provided so that the pulley can be installed inside the support plate.

[0011] Preferably, the pulley is fixedly arranged inside the support plate, the output end of the motor is fixedly arranged on the pulley, and the detector is fixedly arranged at the bottom of the working box.

[0012] According to the above scheme, a detector is set up to detect the pipeline.

[0013] Preferably, the auxiliary mechanism comprises a support arm, an anti-slip pad, a through hole and a threaded rod, and the support arm is fixedly arranged on one side of the first fixing ring.

[0014] With the above solution, the support arm is provided so that the anti-slip pad can be installed at the bottom of the support arm.

[0015] Preferably, the anti-slip pad is fixedly arranged at the bottom of the support arm, and the through hole is opened at the top of the support arm.

[0016] According to the above solution, by providing the through hole, the threaded rod can rotate through the through hole.

[0017] Preferably, the through hole passes through the anti-slip pad, and the threaded rod is movably arranged on the through hole.

[0018] With the above solution, the anti-skid pad is provided so that the device will not slide easily on the pipeline.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] The scanning frame for non-destructive testing of pipelines, when in use, operates a motor to rotate the pulley, thereby enabling a working box to carry a detector to detect the pipeline. Since the height of the working box does not exceed the surfaces of the first fixing ring and the second fixing ring, the device occupies a smaller space, making it convenient to perform testing in a narrow space where movement is inconvenient, thereby improving the detection efficiency of the device.

[0021] The scanning frame for non-destructive testing of pipelines enables the first fixing block and the second fixing block to be nested in the periphery of the pipeline, and the first fixing block and the second fixing ring are installed and fixed by fixing bolts. The above design improves the flexibility of disassembly and assembly of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0023] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 ;

[0024] Figure 3 It is a schematic diagram of the detection mechanism of the utility model;

[0025] Figure 4 For this utility model Figure 2 A magnified schematic diagram of center A.

[0026] In the figure: 1. main mechanism; 101. first fixing ring; 102. second fixing ring; 103. first fixing block; 104. second fixing block; 105. fixing bolt; 106. movable groove; 107. supporting wheel; 108. pipeline; 109. inner cavity; 2. detection mechanism; 201. working box; 202. arm; 203. supporting plate; 204. motor; 205. pulley; 206. detector; 3. auxiliary mechanism; 301. supporting arm; 302. anti-slip pad; 303. through hole; 304. threaded rod. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1 - Figure 4 As shown, a technical solution provided by the utility model:

[0029] A pipeline nondestructive testing scanning frame, comprising a main body mechanism 1, a detection mechanism 2 and an auxiliary mechanism 3, wherein the detection mechanism 2 is fixedly arranged on the main body mechanism 1, and the auxiliary mechanism 3 is fixedly arranged on one side of the main body mechanism 1, and the main body mechanism 1 comprises a first fixing ring 101, a second fixing ring 102, a first fixing block 103, a second fixing block 104, a fixing bolt 105, a movable groove 106, a supporting wheel 107, a pipeline 108 and an inner cavity 109, the second fixing ring 102 is fixedly arranged on one side of the first fixing ring 101, and the first fixing block 103 is fixedly arranged on the first fixing ring 101. A fixing ring 101 is provided at the bottom, a second fixing block 104 is fixedly provided at the bottom of a second fixing ring 102, a fixing bolt 105 is fixedly provided on the first fixing block 103, a movable groove 106 is provided on one side of the first fixing ring 101, a movable groove 106 is provided on one side of the second fixing ring 102, a support wheel 107 is fixedly provided inside the first fixing ring 101, a support wheel 107 is fixedly provided inside the second fixing ring 102, a pipe 108 is fixedly provided inside the first fixing ring 101, and an inner cavity 109 is provided inside the pipe 108.

[0030] In this embodiment, preferably, the detection mechanism 2 includes a working box 201 , an arm 202 , a support plate 203 , a motor 204 , a pulley 205 and a detector 206 , and the arm 202 is fixedly arranged on both sides of the working box 201 .

[0031] According to the above solution, the arm 202 is provided so that the support plate 203 can be arranged on the arm 202 .

[0032] In this embodiment, preferably, the support plate 203 is fixedly disposed at one end of the arm 202 , and the motor 204 is fixedly disposed on the top of the support plate 203 .

[0033] According to the above solution, the support plate 203 is provided so that the pulley 205 can be installed inside the support plate 203 .

[0034] In this embodiment, preferably, the pulley 205 is fixedly disposed inside the support plate 203 , the output end of the motor 204 is fixedly disposed on the pulley 205 , and the detector 206 is fixedly disposed at the bottom of the working box 201 .

[0035] According to the above solution, the detector 206 is provided to detect the pipeline 108 .

[0036] In this embodiment, preferably, the auxiliary mechanism 3 includes a support arm 301 , an anti-slip pad 302 , a through hole 303 and a threaded rod 304 , and the support arm 301 is fixedly disposed on one side of the first fixing ring 101 .

[0037] Through the above solution, the support arm 301 is provided so that the anti-slip pad 302 can be installed at the bottom of the support arm 301 .

[0038] In this embodiment, preferably, the anti-slip pad 302 is fixedly disposed on the bottom of the support arm 301 , and the through hole 303 is opened on the top of the support arm 301 .

[0039] According to the above solution, by providing the through hole 303 , the threaded rod 304 can rotate through the through hole 303 .

[0040] In this embodiment, preferably, the through hole 303 passes through the anti-slip pad 302 , and the threaded rod 304 is movably disposed on the through hole 303 .

[0041] Through the above solution, by providing the anti-skid pad 302 , the device will not slide easily on the pipe 108 .

[0042] When a scanning frame for non-destructive testing of pipelines in this embodiment is in use, the motor 204 is operated to rotate the pulley 205, so that the working box 201 can carry the detector 206 to detect the pipeline 108. Since the height of the working box 201 does not exceed the surface of the first fixing ring 101 and the second fixing ring 102, the device occupies a small space, which is convenient for testing in a small and inconvenient space, thereby improving the detection efficiency of the device. The first fixing block 103 and the second fixing block 104 are arranged so that the first fixing ring 101 and the second fixing ring 102 can be nested on the periphery of the pipeline 108, and the first fixing block 103 and the second fixing block 104 are installed and fixed by the fixing bolts 105. The above design improves the flexibility of disassembly and assembly of the device.

[0043] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A pipeline non-destructive testing scanning frame, comprising a main mechanism (1), a testing mechanism (2) and an auxiliary mechanism (3), characterized in that: The detection mechanism (2) is fixedly arranged on the main mechanism (1), and the auxiliary mechanism (3) is fixedly arranged on one side of the main mechanism (1). The main mechanism (1) comprises a first fixing ring (101), a second fixing ring (102), a first fixing block (103), a second fixing block (104), fixing bolts (105), a movable groove (106), a supporting wheel (107), a pipe (108) and an inner cavity (109). The second fixing ring (102) is fixedly arranged on one side of the first fixing ring (101), the first fixing block (103) is fixedly arranged at the bottom of the first fixing ring (101), and the second fixing The block (104) is fixedly arranged at the bottom of the second fixing ring (102), the fixing bolt (105) is fixedly arranged on the first fixing block (103), the movable groove (106) is opened on one side of the first fixing ring (101), the movable groove (106) is opened on one side of the second fixing ring (102), the support wheel (107) is fixedly arranged inside the first fixing ring (101), the support wheel (107) is fixedly arranged inside the second fixing ring (102), the pipe (108) is fixedly arranged inside the first fixing ring (101), and the inner cavity (109) is opened inside the pipe (108).

2. A pipeline non-destructive testing scanning frame according to claim 1, characterized in that: The detection mechanism (2) comprises a working box (201), an arm (202), a support plate (203), a motor (204), a pulley (205) and a detector (206); the arm (202) is fixedly arranged on both sides of the working box (201).

3. The pipeline non-destructive testing scanning frame according to claim 2 is characterized in that: The support plate (203) is fixedly arranged at one end of the arm (202), and the motor (204) is fixedly arranged at the top of the support plate (203).

4. The pipeline nondestructive testing scanning frame according to claim 2, characterized in that: The pulley (205) is fixedly arranged inside the support plate (203), the output end of the motor (204) is fixedly arranged on the pulley (205), and the detector (206) is fixedly arranged at the bottom of the working box (201).

5. The pipeline nondestructive testing scanning frame according to claim 1, characterized in that: The auxiliary mechanism (3) comprises a support arm (301), an anti-slip pad (302), a through hole (303) and a threaded rod (304); the support arm (301) is fixedly arranged on one side of the first fixing ring (101).

6. A pipeline non-destructive testing scanning frame according to claim 5, characterized in that: The anti-slip pad (302) is fixedly arranged at the bottom of the support arm (301), and the through hole (303) is opened at the top of the support arm (301).

7. The pipeline nondestructive testing scanning frame according to claim 5, characterized in that: The through hole (303) passes through the anti-slip pad (302), and the threaded rod (304) is movably arranged on the through hole (303).

Citation Information

Patent Citations

  • Scanning frame for pipeline nondestructive testing

    CN216792092U

Cited By

  • Petrochemical pipeline nondestructive testing equipment

    CN224553204U